1、Designation: D6783 05 (Reapproved 2011)An American National StandardStandard Specification forPolymer Concrete Pipe1This standard is issued under the fixed designation D6783; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year
2、 of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers polymer concrete pipe, 6 in.(150 mm) through 144 in. (3 660 mm), intended for use ingrav
3、ity-flow systems for conveying sanitary sewage, stormwater, and industrial wastes.1.2 Although this specification is suited primarily for pipe tobe installed by direct burial and pipe jacking, it may be used tothe extent applicable for other installations such as slipliningand rehabilitation of exis
4、ting pipelines.NOTE 1Unlike reinforced thermosetting resin pipes, polymer con-crete pipe is designed and installed using rigid pipe design theory andpractices.1.3 The values stated in inch-pound units are to be regardedas the standard. The values given in parentheses are forinformation only.1.4 The
5、following safety hazards caveat pertains only to thetest methods portion, Section 8, of this specification. Thisstandard may involve hazardous materials, operations, andequipment. This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsib
6、ility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory requirements prior to use.NOTE 2There is no known ISO equivalent to this standard.2. Referenced Documents2.1 ASTM Standards:2A276 Specification for Stainless Steel
7、Bars and ShapesC33 Specification for Concrete AggregatesC117 Test Method for Materials Finer than 75-m (No. 200)Sieve in Mineral Aggregates by WashingC125 Terminology Relating to Concrete and Concrete Ag-gregatesC136 Test Method for Sieve Analysis of Fine and CoarseAggregatesC579 Test Methods for Co
8、mpressive Strength of Chemical-Resistant Mortars, Grouts, Monolithic Surfacings, andPolymer ConcretesD648 Test Method for Deflection Temperature of PlasticsUnder Flexural Load in the Edgewise PositionD883 Terminology Relating to PlasticsD1600 Terminology for Abbreviated Terms Relating toPlasticsD258
9、4 Test Method for Ignition Loss of Cured ReinforcedResinsD3567 Practice for Determining Dimensions of “Fiber-glass” (Glass-Fiber-Reinforced Thermosetting Resin) Pipeand FittingsD3681 Test Method for Chemical Resistance of “Fiber-glass” (GlassFiberReinforced Thermosetting-Resin)Pipe in a Deflected Co
10、nditionD3892 Practice for Packaging/Packing of PlasticsD4161 Specification for “Fiberglass” (Glass-Fiber-Reinforced Thermosetting-Resin) Pipe Joints Using Flex-ible Elastomeric SealsF412 Terminology Relating to Plastic Piping SystemsF477 Specification for Elastomeric Seals (Gaskets) for Join-ing Pla
11、stic Pipe3. Terminology3.1 DefinitionsUnless otherwise indicated, definitions arein accordance with Terminologies C125, D883, and F412, andabbreviations are in accordance with Terminology D1600.3.2 Definitions of Terms Specific to This Standard:3.2.1 aggregate, na granular material, such as sand,gra
12、vel, or crushed stone, in accordance with to the require-ments of Specification C33 except that the requirements forgradation shall not apply.3.2.2 pipe jacking, na system of directly installing pipesbehind a shield machine by hydraulic jacking from a driveshaft, such that the pipes form a continuou
13、s string in theground.1This specification is under the jurisdiction of ASTM Committee D20 onPlastics and is the direct responsibility of Subcommittee D20.23 on ReinforcedPlastic Piping Systems and Chemical Equipment.Current edition approved Feb. 1, 2011. Published March 2011. Originallyapproved in 2
14、002. Last previous edition approved in 2005 as D6783 - 05. DOI:10.1520/D6783-05R11.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary pa
15、ge onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.3.2.3 polymer concrete, na composite material that con-sists essentially of a thermosetting resin within which areembedded particles or fragments of aggregate.3.2.
16、4 polymer concrete pipe, ntubular product containingaggregate, embedded in or surrounded by cured thermosettingresin, which may also contain granular or platelet fillers,thixotropic agents, pigments, or dyes.3.2.5 qualification test, none or more tests used to provethe design of a product and which
17、are not routine qualitycontrol tests.4. Classification4.1 Polymer concrete pipe furnished under this specificationis manufactured in strength classes I, II, III, IV, or V as givenin Table 1. (See also Note 5.)NOTE 3The D-Load is the three-edge bearing strength per unit lengthdivided by the inside di
18、ameter.NOTE 4Other strength categories shall be permitted by agreementbetween the purchaser and the manufacturer.5. Materials and Manufacture5.1 Wall CompositionThe wall composition shall consistof a thermosetting resin and aggregate.5.1.1 Thermosetting ResinThe resin shall have a mini-mum deflectio
19、n temperature of 158F (70C) when tested at264 psi (1.820 mPa) following Test Method D648. The resincontent shall not be less than 7 % of the weight of the sampleas determined by Test Method D2584.5.1.2 AggregateAggregate, and mineral fillers tested inaccordance with all requirements of Test Methods
20、C117 andC136, except requirements for gradation shall not apply.5.2 JointsThe pipe shall have a gasket sealed joiningsystem that shall prevent leakage of fluid in the intendedservice condition.5.2.1 CouplingsStainless Steel 316 , in accordance with,Specification A276, or a glass-fiber- reinforced-th
21、ermosetting-resin coupling which uses an elastomeric seal. Alternatematerials may be permitted by agreement between the pur-chaser and the manufacturer. Figs. 1 and 2 show typicalcouplings.5.2.2 GasketsElastomeric gaskets used with this pipeshall conform to the requirements of Specification F477,exc
22、ept that composition of the elastomer shall be as agreedupon between the purchaser and the supplier as being resistantto the intended chemical environments.6. Requirements6.1 WorkmanshipEach pipe shall be free from all defects,including indentations, cracks, foreign inclusions, and resin-starved are
23、as that, due to their nature, degree, or extent,detrimentally affect the strength and serviceability of the pipe.The pipe shall be as uniform as commercially practicable incolor, opacity, density, and other physical properties.6.1.1 The inside surface of each pipe shall be free of bulges,dents, ridg
24、es, and other defects that result in a variation ofinside diameter of more than18 in. (3.2 mm) from that obtainedon adjacent unaffected portions of the surface.6.1.2 Joint sealing surfaces shall be free of dents, gouges,and other surface irregularities that will affect the integrity ofthe joints.6.2
25、 Dimensions:6.2.1 Pipe DiameterThe pipe shall be supplied in thenominal diameters shown in Table 2 when measured inaccordance with 8.1.1.6.2.2 LengthsPipe shall be supplied in nominal lengths of3, 4, 5, 6, 8, and 10 ft. (0.92, 1.22, 1.52, 1.83, 2.44, and 3.05m) unless otherwise agreed to between pur
26、chaser and seller.Tolerance on length shall be 62 in. (650 mm). The pipe shallbe measured in accordance with 8.1.2.6.2.3 Wall ThicknessThe average wall thickness of thepipe shall not be less than the nominal wall thickness publishedin the manufacturers literature current at the time of purchase,when
27、 measured in accordance with 8.1.3.6.2.4 Straightness of Pipe:6.2.4.1 Direct Bury PipePipes shall not deviate fromstraight by more than 0.10 in/ft (8.3mm/m) for nominaldiameters through 39 inch, 0.12 in/ft (10mm/m) for nominaldiameters 42 in. through 78 in. and 0.14 in/ft (11.7mm/m) forTABLE 1 Stren
28、gth Classes for Polymer Concrete PipeStrengthClassD-Loadlb/ft/ft(kN/m/m)I 1200 (57.5)II 1500 (71.9)III 2000 (95.8)IV 3000 (143.8)V 3750 (179.7)FIG. 1 Typical Coupling Joint DetailFIG. 2 Typical Jacking Pipe JointD6783 05 (2011)2nominal diameters 84 in. through 144 in. when measured inaccordance with
29、 8.1.4.6.2.4.2 Jacking Pipe Pipes shall not deviate from straightby more than 0.04 in./ft (3.3 mm/m) for nominal diametersthrough 39 inch, 0.06 in/ft (5.0mm/m) for nominal diameters42 in. through 78 in., and 0.08 in/ft (6.7mm/m) for nominaldiameters 84 in. through 144 in. when measured in accordance
30、with 8.1.4.6.2.5 Roundness of PipeThe outside diameter shall notvary from a true circle by more than 1.0 % when measured inaccordance with 8.1.5.6.2.6 Squareness of Pipe Ends:6.2.6.1 Direct Bury Pipe The ends of the pipe shall beperpendicular to the longitudinal axis within 6 0.25 in (6 6.4mm) or 6
31、0.5 % of the nominal diameter, whichever is thegreater, when tested when tested in accordance with 8.1.66.2.6.2 Jacking Pipe The ends of the pipe shall beperpendicular to the longitudinal axis within 0.06 in (1.5mm)for nominal diameters through 39 inch, 0.12 inch (3mm) fornominal diameters 42 inch t
32、hrough 102 inch and 0.20 inch(5mm) for diameters 108 inch through 144 inch, when tested inaccordance with 8.1.6.6.3 Three-Edge BearingThe pipe shall withstand, withoutfailure, the three-edge bearing loads specified in Table 1 whentested in accordance with 8.2.6.4 Hydrostatic PressureThe pipe shall w
33、ithstand an in-ternal pressure of 35 psi (0.25 mPa) when tested in accordancewith 8.3.6.5 Compressive StrengthThe minimum axial compres-sive strength shall be 10 000 psi (68.9 mPa) when tested inaccordance with 8.4.6.6 Chemical Resistance:6.6.1 Long TermWhen tested in accordance with 8.5, theextrapo
34、lated 50 year strength value shall be at least 50 % of theinitial three-edge bearing strength of the test pipes.6.6.2 Control RequirementsWhen tested in accordancewith 8.5, pipe specimens shall be capable of sustaining withoutfailure for 1 000 h a load equal to 60 % of the initial three-edgebearing
35、strength of the test pipes.6.7 Joint Tightness:6.7.1 Direct Bury PipeThe joint shall meet the laboratoryperformance requirements of Specification D4161, except thatthe internal pressure shall be 35 psi (0.25 mPa) and theminimum test time shall be 15 min.6.7.2 Jacking PipeThe joint shall meet the lab
36、oratoryperformance requirements of Specification D4161, except thatthe internal pressure shall be 35 psi (0.25 mPa), the minimumtest time shall be 15 min, and the joint angle as illustrated inFig. 2 of D4161 shall not apply. The joint test angle shall be themaximum allowed deflection angle as design
37、ed and specifiedby the manufacturer, but shall not be less than 0.50 degrees.7. Sampling7.1 LotUnless otherwise agreed upon between the pur-chaser and supplier, one lot shall consist of a manufacturingrun of no more than 100, but at least 20, lengths of pipe of eachdiameter and strength class produc
38、ed.7.2 Production TestsSelect one pipe at random from eachlot to determine conformance of the material to the workman-ship, dimensional, and physical requirements of 6.1, 6.2, 6.3and 6.5, respectively.7.2.1 Pipe AcceptanceIf the tested specimen of a desig-nated lot passes the test, the entire lot sh
39、all be acceptable. If thetested specimen of a designated lot fails to pass the test, thenfive additional specimens from that same lot shall be selectedfor testing. If the five additional specimens pass, the lot shall beacceptable. except the one previous failing specimen. If any ofthe five additiona
40、l specimens fail, the entire lot shall berejected.7.3 Qualification TestsSampling for qualification tests(see 3.2.5) is not required unless otherwise agreed uponbetween the purchaser and the manufacturer. Qualification testsshall be conducted for changes in polymer aggregate andmanufacturing process
41、 and for changes in pipe joint or gasketgeometry. Qualification tests for which a certification and testreport shall be furnished when requested by the purchaserinclude the following:7.3.1 Hydrostatic Pressure Test(see 6.4).7.3.2 Chemical Resistance Test(see 6.6).7.3.3 Joint-Tightness Test(see 6.7).
42、7.4 Control for Chemical Resistance TestPerform sam-pling and testing for the control requirements of the chemicalresistance test at least once annually, unless otherwise agreedupon between the purchaser and the supplier.TABLE 2 Diameters for Polymer Concrete PipeNominal Diameter,in.Inside Diameteri
43、n. (mm)Tolerance on IDin. (mm)6 6.00 (152.4) 6 0.25 (6.4)8 8.00 (203.2) 6 0.25 (6.4)10 10.00 (254.0) 6 0.25 (6.4)12 12.00 (304.8) 6 0.25 (6.4)14 14.00 (355.6) 6 0.25 (6.4)15 15.00 (381.0) 6 0.25 (6.4)16 16.00 (406.4) 6 0.25 (6.4)18 18.00 (457.2) 6 0.25 (6.4)20 20.00 (508.0) 6 0.25 (6.4)21 21.00 (533
44、.4) 6 0.25 (6.4)24 24.00 (609.6) 6 0.25 (6.4)27 27.00 (685.8) 6 0.27 (6.4)30 30.00 (762.0) 6 0.30 (7.6)33 33.00 (838.2) 6 0.33 (8.4)36 36.00 (914.4) 6 0.36 (9.1)39 39.00 (990.6) 6 0.39 (9.9)42 42.00 (1066.8) 6 0.42 (10.7)45 45.00 (1143.0) 6 0.45 (11.4)48 48.00 (1219.2) 6 0.48 (12.2)51 51.00 (1295.4)
45、 6 0.51 (13.0)54 54.00 (1371.6) 6 0.54 (13.7)60 60.00 (1524.0) 6 0.60 (15.2)66 66.00 (1676.4) 6 0.66 (16.8)72 72.00 (1828.8) 6 0.72 (18.3)78 78.00 (1981.2) 6 0.78 (19.8)84 84.00 (2133.6) 6 0.84 (21.3)90 90.00 (2286.0) 6 0.90 (22.9)96 96.00 (2438.4) 6 0.96 (24.4)102 102.00 (2590.8) 61 .00 (25.4)108 1
46、08.00 (2743.2) 61.00 (25.4)114 114.00 (2895.6) 61.00 (25.4)120 120.00 (3048.0) 61 .00 (25.4)132 132.00 (3352.8) 61 .00 (25.4)144 144.00 (3657.6) 61.00 (25.4)NOTEOther diameters shall be permitted by agreement between thepurchaser and the manufacturer.D6783 05 (2011)37.5 For individual orders, conduc
47、t only those additionaltests and number of tests specifically agreed upon between thepurchaser and the supplier.8. Test Methods8.1 Dimensions:8.1.1 Diameters:8.1.1.1 Inside DiameterTake inside diameter measure-ments at a point approximately 6 in. (152 mm) from the end ofthe pipe section using a stee
48、l tape or an inside micrometer withgraduations of116 in. (1 mm) or less. Make two 90 opposingmeasurements at each point of measurement and average thereadings.8.1.1.2 Outside DiameterDetermine in accordance withPractice D3567.8.1.2 LengthMeasure the pipe with a steel tape or gagehaving gradations of
49、116 in. (1 mm) or less. Lay the tape orgage on or inside the pipe and measure the overall length of thepipe.8.1.3 Wall-ThicknessDetermine in accordance with Prac-tice D3567.8.1.4 Straightness of PipePlace a straight edge along theentire length of the pipe barrel. Measure the maximum devia-tion from straightness. Take four measurements at 90 intervalsaround the pipe and report the maximum deviation.8.1.5 Roundness of PipeMeasure the maximum and mini-mum outside diameters at one location on the joint sealingsurface of the pipe.
