ASTM G40-2010 Standard Terminology Relating to Wear and Erosion.pdf

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1、Designation: G40 10Standard Terminology Relating toWear and Erosion1This standard is issued under the fixed designation G40; the number immediately following the designation indicates the year of originaladoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates

2、 the year of last reapproval.Asuperscriptepsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 The terms and their definitions given herein representterminology relating to wear and erosion of solid bodies due tomechanical interactions such as occur with cavitati

3、on, im-pingement by liquid jets or drops or by solid particles, orrelative motion against contacting solid surfaces or fluids. Thisscope interfaces with but generally excludes those processeswhere material loss is wholly or principally due to chemicalaction and other related technical fields as, for

4、 instance,lubrication.1.2 This terminology is not exhaustive; the absence of anyparticular term from this collection does not necessarily implythat its use within this scope is discouraged. However, theterms given herein are the recommended terms for the conceptsthey represent unless otherwise noted

5、.1.3 Certain general terms and definitions may be restrictedand interpreted, if necessary, to make them particularly appli-cable to the scope as defined herein.1.4 The purpose of this terminology is to encourage unifor-mity and accuracy in the description of test methods anddevices and in the report

6、ing of test results in relation to wearand erosion.NOTE 1All terms are listed alphabetically. When a subsidiary term isdefined in conjunction with the definition of a more generic term, analphabetically-listed cross-reference is provided.2. Referenced Documents2.1 ASTM Standards:2C242 Terminology of

7、 Ceramic Whitewares and RelatedProducts3. Terminologyabrasive wear, nwear due to hard particles or hard protu-berances forced against and moving along a solid surface.abrasion-corrosion, na synergistic process involving bothabrasive wear and corrosion in which each of these processesis affected by t

8、he simultaneous action of the other and, inmany cases, is thereby accelerated.abrasivity, nthe ability of a material or substance to causeabrasive wear.absolute impact velocity See impact velocity.acceleration period, n in cavitation and liquid impingementerosion, the stage following the incubation

9、period duringwhich the erosion rate increases from near zero to amaximum value. (See also erosion rate-time pattern.)accumulation period, n in cavitation and liquid impinge-ment erosion, a less-preferred term for acceleration period.adhesive wear, nwear due to localized bonding betweencontacting sol

10、id surfaces leading to material transfer be-tween the two surfaces or loss from either surface.angle of attack, nin impingement erosion, the angle betweenthe direction of motion of an impinging liquid or solidparticle and the tangent to the surface at the point of impact.angle of incidence, nin impi

11、ngement erosion, the anglebetween the direction of motion of an impinging liquid orsolid particle and the normal to the surface at the point ofimpact.apparent area of contact, nin tribology, the area of contactbetween two solid surfaces defined by the boundaries of theirmacroscopic interface. (Contr

12、ast with real area of contact.)asperity, nin tribology, a protuberance in the small-scaletopographical irregularities of a solid surface.attenuation period, n in cavitation and liquid impingementerosion, a less-preferred term for deceleration period.average erosion rate, na less preferred term for c

13、umulativeerosion rate.Beilby layer, nan altered surface layer of supposedly amor-phous material formed on a crystalline solid during mechani-cal polishing, whose existence was proposed in Sir GeorgeBeilbys writings. The existence of such a layer is notsupported by recent research, and the use of thi

14、s term istherefore considered archaic and is strongly discouraged.break-in, nSee run-in.break in, vSee run in.brinelling, ndamage to a solid bearing surface characterizedby one or more plastically formed indentations caused bystatic or impulsive overloads, especially as found in rollingcontact beari

15、ngs. (See also false brinelling.)1This terminology is under the jurisdiction of ASTM Committee G02 on Wearand Erosion and is the direct responsibility of Subcommittee G02.91 on Terminol-ogy.Current edition approved Jan. 1, 2010. Published February 2010. Originallyapproved in 1973. Last previous edit

16、ion approved in 2009 as G4009. DOI:10.1520/G0040-10.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1Copyrigh

17、t ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.brittle erosion behavior, nerosion behavior having charac-teristic properties that can be associated with brittle fractureof the exposed surface; that is, little or no plastic flow occurs,but cr

18、acks form that eventually intersect to create erosionfragments. (See also ductile erosion behavior.)DISCUSSIONIn solid impingement an easily observable aspect oferosion helps to distinguish brittle from ductile behavior. This is themanner in which volume removal varies with the angle of attack. With

19、brittle erosion the maximum volume removal occurs at an angle near90, in contrast to approximately 25 for ductile erosion behavior.carrier fluid, n in impingement or slurry erosion, fluidmedium that transports impinging solid or liquid particlesand that gives the particles their momentum relative to

20、 thesolid surface on which they are impinging.catastrophic period, n in cavitation or liquid impingementerosion, a stage during which the erosion rate increases sodrastically that continued exposure threatens or causes grossdisintegration of the exposed surface. This stage is notinevitable; it is ob

21、served most commonly with some brittlematerials. When it does occur, it may begin during any stageof the more common erosion rate-time pattern.catastrophic wear, nrapidly occurring or accelerating sur-face damage, deterioration, or change of shape caused bywear to such a degree that the service life

22、 of a part isappreciably shortened or its function is destroyed.cavitating disk device (or apparatus), na flow cavitationtest device in which cavitating wakes are produced by holesin, or protuberances on, a disk rotating within a liquid-filledchamber. Erosion test specimens are attached flush with t

23、hesurface of the disk, at the location where the bubbles arepresumed to collapse.cavitating jet, na continuous liquid jet (sometimes sub-merged) in which cavitation is induced by the nozzle design,or sometimes by an obstruction placed in the center of theflow passage.cavitating wake, n See flow cavi

24、tation.cavitation, n, nthe formation and subsequent collapse,within a liquid, of cavities or bubbles that contain vapor orgas or both.DISCUSSIONCavitation originates from a local decrease in hydro-static pressure in the liquid, usually produced by motion of the liquid(see flow cavitation) or of a so

25、lid boundary (see vibratory cavitation).It is distinguished in this way from boiling, which originates from anincrease in liquid temperature.DISCUSSIONThe term cavitation, by itself, should not be used todenote the damage or erosion of a solid surface that can be caused byit; this effect of cavitati

26、on is termed cavitation damage or cavitationerosion. To erode a solid surface, bubbles or cavities must collapse onor near that surface.cavitation cloud, na collection of a large number of cavita-tion bubbles. The bubbles in a cloud are small, typically lessthan 1 mm (0.04 in.) in cross section. A s

27、urface that is beingeroded by cavitation is usually obscured by a cavitationcloud.cavitation damage, n See damage.cavitation erosion, nprogressive loss of original materialfrom a solid surface due to continued exposure to cavitation.cavitation erosion test, na procedure whereby the surface ofa solid

28、 is subjected to cavitation attack under specified, ormeasurable, or at least repeatable conditions.DISCUSSIONSuch tests can be divided into two major classesdepending on whether flow cavitation or vibratory cavitation isgenerated.cavitation number, s, na dimensionless number that mea-sures the tend

29、ency for cavitation to occur in a flowing streamof liquid, and that is computed from the equation:s5SPo2 Pv!/12rVo2(1)where:Pv= vapor pressure,Po= static pressure in the stream in an undisturbed state,Vo= undisturbed stream velocity, andr = liquid density.DISCUSSIONThe cavitation number and the net

30、positive suction head(NPSH) are related by the equation:NPSH 5 s11!Vo2/2g (2)where g is the acceleration due to gravity.cavitation tunnel, na flow cavitation test facility in whichliquid is pumped through a pipe or tunnel, and cavitation isinduced in a test section by conducting the flow through aco

31、nstriction, or around an obstacle, or a combination ofthese.coefficient of friction orf, nin tribology, the dimension-less ratio of the friction force (F) between two bodies to thenormal force (N) pressing these bodies together. (See alsostatic coefficient of friction and kinetic coefficient offrict

32、ion.) 5 F/N! (3)collection efficiency, n in impingement erosion and particu-late flows, the cross-sectional area of undisturbed fluidcontaining particles that will all ultimately impinge on agiven solid surface, divided by the projected area of the solidsurface, where these two areas are perpendicul

33、ar to thedirection of relative motion between the solid surface and theparticles in the undisturbed fluid.DISCUSSION“Undisturbed fluid” means fluid that is sufficientlyahead of the solid surface to be undisturbed by the flow around the solidsurface. For example, the particles could be carried in a s

34、tream of fluidmoving toward a solid surface that is stationary, or the solid surfacecould be moving through a suspension of particles. Not all of theparticles that move in the direction of the solid surface or lie in its pathwill impinge upon it, since some will be carried away in the fluid as itflo

35、ws around the surface.DISCUSSIONA variety of terms having the same meaning can befound in the literature. These include “collision efficiency,” “captureefficiency,” “catchment efficiency,” “impaction ratio,” and others. Theterm “collection efficiency,” being perhaps the most widely used, ispreferred

36、.continuous jet, n See liquid jet.corrosive wear, nwear in which chemical or electrochemicalreaction with the environment is significant.cumulative erosion, n in cavitation and impingement ero-sion, the total amount of material lost from a solid surfaceG40102during all exposure periods since it was

37、first exposed tocavitation or impingement as a newly-finished surface.(More specific terms that may be used are cumulative massloss, cumulative volume loss,orcumulative mean depth oferosion. See also cumulative erosion-time curve.)DISCUSSIONUnless otherwise indicated by the context, it is impliedtha

38、t the conditions of cavitation or impingement have remained thesame throughout all exposure periods, with no intermediate refinishingof the surface.cumulative erosion rate, nthe cumulative erosion at aspecified point in an erosion test divided by the correspond-ing cumulative exposure duration; that

39、 is, the slope of a linefrom the origin to the specified point on the cumulativeerosion-time curve. ( Synonym: average erosion rate)cumulative erosion-time curve, nin cavitation and im-pingement erosion, a plot of cumulative erosion versuscumulative exposure duration, usually determined by peri-odic

40、 interruption of the test and weighing of the specimen.This is the primary record of an erosion test. Most othercharacteristics, such as the incubation period, maximumerosion rate, terminal erosion rate, and erosion rate-timecurve, are derived from it.cutting wear, n in solid impingement erosion, th

41、e erosivewear associated with the dissipation of kinetic energy ofimpact arising from the tangential component of the velocityof the impacting particles.DISCUSSIONSince erosion due to oblique particle impact inevitablyinvolves deformation wear as well as cutting wear, the magnitude of thecutting wea

42、r can be experimentally determined by conducting aseparate test at normal impact to determine the deformation wear, andsubtracting that from the total wear at any angle of impact, where bothtests are conducted with the same normal component of impact velocityand both results are normalized to the ma

43、ss of impacting particles. Seealso related terms deformation wear, ductile erosion behavior, andbrittle erosion behavior.damage, nin cavitation or impingement, any effect on a solidbody resulting from its exposure to these phenomena. Thismay include loss of material, surface deformation, or anyother

44、 changes in microstructure, properties, or appearance.DISCUSSIONThis term as here defined should normally be used withthe appropriate modifier, for example, “cavitation damage,” “liquidimpingement damage,” “single-impact damage,” and so forth.debris, nin tribology, particles that have become detache

45、d ina wear or erosion process.deceleration period, n in cavitation or liquid impingementerosion, the stage following the acceleration period or themaximum rate period (if any) during which the erosion ratehas an overall decreasing trend although fluctuations may besuperimposed on it. (See also erosi

46、on rate-time pattern.)deformation wear, n in solid impingement erosion, theerosive wear of a material associated with the dissipation ofkinetic energy of impact arising from the normal componentof the velocity of the impacting particles. It is therefore thesole component of wear for particles impact

47、ing at a 90angle of attack.DISCUSSIONThis term is used for the erosion of brittle materials,even though plastic deformation is lacking. See also related termsbrittle erosion behavior, ductile erosion behavior, and cutting wear.distributed impact test, n in impingement erosion testing,an apparatus or

48、 method that produces a spatial distribution ofimpacts by liquid or solid bodies over an exposed surface ofa specimen.DISCUSSIONExamples of such tests are those employing liquidsprays or simulated rainfields. If the impacts are distributed uniformlyover the surface, the term “uniformly distributed i

49、mpact test” may beused. (Contrast with repetitive impact erosion test.)drop, liquid, nsee liquid drop.drop size, nthe diameter of a liquid drop if it is approxi-mately spherical; otherwise, the approximate shape andappropriate dimensions must be described.DISCUSSIONIn a spray or rainfall, there will normally be a spectrumof drop sizes, which can be presented by distribution curves orhistograms, showing either number of drops or combined volume ofdrops as a function of drop size. A representative drop size for adistrib

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