1、BS 5391-1:2006Acrylonitrile-butadiene-styrene (ABS) pressure pipe Part 1: SpecificationICS 23.040.20NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDPublishing and copyright informationThe BSI copyright notice displayed in this document indicates when the documen
2、t was last issued. BSI 2006ISBN 0 580 49182 XThe following BSI references relate to the work on this standard:Committee reference PRI/88/2Draft for comment 05/30113497 DCPublication historyFirst published October 1976Second edition December 2006Amendments issued since publicationAmd. no. Date Text a
3、ffectedBS 5391-1:2006 BSI 2006 iBS 5391-1:2006ContentsForeword ii1 Scope 12 Normative references 13 Terms and definitions 24 Material 35 Classification of pipe 36 Dimensions 37 Physical and mechanical characteristics 48 Assessment of conformity 79 Marking 710 Stocking and transport 7AnnexesAnnex A (
4、normative) Longitudinal reversion test 8Annex B (normative) Test for resistance to heat ageing 8Annex C (normative) Test for resistance to weathering 9Annex D (normative) Test for impact resistance at 0 C 9Annex E (normative) Short-term hydrostatic resistance test 13Annex F (normative) Long-term hyd
5、rostatic resistance test 14Annex G (informative) Guidance for the assessment of conformity 14Bibliography 19List of figuresFigure D.1 Suitable impact testing machine 11List of tablesTable 1 Classification of pipe 3Table 2 Dimensions 4Table 3 Short-term internal hydrostatic test pressures 6Table 4 Lo
6、ng-term circumferential (hoop) stresses 6Table A.1 Longitudinal reversion test 8Table D.1 Number of lines for “round the clock” testing 10Table D.2 Total mass of striker 12Table D.3 Conditioning of test specimens prior to impact testing 12Table E.1 Parameters for short-term hydrostatic resistance te
7、sting 13Table F.1 Parameters for long-term hydrostatic resistance testing 14Table G.1 Characteristics of material that require type testing 15Table G.2 Characteristics of pipes that require type testing 15Table G.3 Characteristics of pipes that require batch releasetesting 17Table G.4 Characteristic
8、s of pipes that require audit testing 17Table G.5 Conditions for the change of material 18Summary of pagesThis document comprises a front cover, an inside front cover, pages i and ii, pages 1 to 19 and a back cover.BS 5391-1:2006ii BSI 2006ForewordPublishing informationThis British Standard is publi
9、shed by BSI and came into effect on 29 December 2006. It was prepared by Subcommittee PRI/88/2, Plastics piping for pressure applications, under the authority of Technical Committee PRI/88, Plastics piping systems. A list of organizations represented on this committee can be obtained on request to i
10、ts secretary.SupersessionThis British Standard supersedes BS 5391-1:1976, which is withdrawn.Relationship with other publicationsAttention is also drawn to BS 5392-1, which specifies requirements for ABS fittings for use with the pipe.Information about this documentThis British Standard can be refer
11、red to as BS 5391 instead of BS 5391-1 because there are no other parts to this standard. Future revisions of this standard will drop Part 1 from the identifier. In preparation for this, pipes conforming to this standard can be marked with “BS 5391” instead of “BS 5391-1”.For this revision, the nomi
12、nal size dimensions specified in Table 1 conform to BS ISO 11922-2:1997 instead of BS 3867, which has been declared obsolescent. This revision also introduces nominal dimension sizes of 10 and 12.Maximum sustained working pressures are based on a recommended working stress for the material of 7.5 MP
13、a at a temperature of 20 C when in pipe form and are specified in bars (where 1 bar = 105N/m2= 100 kPa).Product certification/inspection/testing. Users of this British Standard are advised to consider the desirability of third-party certification/inspection/testing of product conformity with this Br
14、itish Standard. Appropriate conformity attestation arrangements are described in BS EN ISO/IEC 17025. Users seeking assistance in identifying appropriate conformity assessment bodies or schemes may ask BSI to forward their enquiries to the relevant association.Presentational conventionsThe provision
15、s of this standard are presented in roman (i.e. upright) type. Its requirements are expressed in sentences in which the principal auxiliary verb is “shall”.Commentary, explanation and general informative material is presented in smaller italic type, and does not constitute a normative element.Contra
16、ctual and legal considerationsThis publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations. BSI 2006 1BS 5391-1:20061 ScopeThis British Stand
17、ard specifies requirements for pipe made from acrylonitrile-butadiene-styrene (ABS) polymer for the conveyance of liquid and gaseous fluids as well as solid matter in fluids.This British Standard is applicable, for example, to pipes intended to be used for:a) chemical plants;b) industrial sewerage e
18、ngineering;c) power engineering (cooling and general-purpose water supply);d) electroplating and pickling plants;e) the semiconductor industry;f) agricultural production plants;g) water treatment;h) potable water supply;i) low temperature applications down to p40 C.NOTE Pipe conforming to this stand
19、ard can be used for the transport of water intended for human consumption if it conforms to the relevant national, regional or local regulatory provisions applicable in the place of use. For products in the United Kingdom, attention is drawn to The Water Supply (Water Fittings) Regulations 1999 1.2
20、Normative referencesThe following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.BS 21, Specification pipe thre
21、ads for tubes and fittings where pressure-tight joints are made on the threads (metric dimensions)BS EN 743:1995, Plastics piping and ducting systems Thermoplastic pipes Determination of the longitudinal reversionBS EN ISO 306:2004, Plastics Thermoplastic materials Determination of Vicat softening t
22、emperature (VST)BS EN ISO 1167-1, Thermoplastics pipes, fittings and assemblies for the conveyance of fluids Determination of the resistance to internal pressure Part 1: General methodBS EN ISO 1167-2, Thermoplastics pipes, fittings and assemblies for the conveyance of fluids Determination of the re
23、sistance to internal pressure Part 2: Preparation of pipe test piecesBS EN ISO 3126, Plastics piping systems Plastics components Determination of dimensionsBS 5391-1:20062 BSI 20063 Terms and definitionsFor the purposes of this British Standard, the following terms and definitions apply.3.1 audit te
24、sttest performed by or on behalf of a certification body to confirm that the material, component, joint or assembly continues to conform to the requirements given in the standard and to provide information to assess the effectiveness of the quality systemDD CEN/TS 1555-7:2003, 3.1.113.2 batch releas
25、e testtest performed by the manufacturer on a batch of components, which has to be satisfactorily completed before that batch can be releasedDD CEN/TS 1555-7:2003, 3.1.93.3 certification bodyimpartial body, governmental or non-governmental, possessing the necessary competence and responsibility to c
26、arry out certification of conformity according to given rules of procedure and managementDD CEN/TS 1555-7:2003, 3.1.13.4 lotclearly identifiable sub-division of a batch for inspection purposesDD CEN/TS 1555-7:2003, 3.1.193.5 out of roundnessdifference between the measured maximum outside diameter an
27、d the measured minimum outside diameter in the same cross-sectional plane of the pipeBS ISO 11922-2:1997, 3.2.53.6 pipe batchNOTE The pipe batch is defined and identified by the pipe manufacturer.number of pipes, all of them the same nominal diameter and nominal wall thickness, extruded from the sam
28、e compound and the same machineDD CEN/TS 1555-7:2003, 3.1.173.7 quality systemorganizational structure, responsibilities, procedures and resources for implementing quality managementDD CEN/TS 1555-7:2003, 3.1.43.8 quality plandocument setting out specific quality practices, resources and sequence of
29、 activities relevant to a particular product or range of productsDD CEN/TS 1555-7:2003, 3.1.53.9 type testtest performed to prove that the material, component, joint or assembly is capable of conforming to the requirements given in the relevant standardDD CEN/TS 1555-7:2003, 3.1.6 BSI 2006 3BS 5391-
30、1:20064Material4.1 The material from which the pipe is made shall be acrylonitrile-butadiene-styrene (ABS) polymer.NOTE If the pipe is intended for use with foodstuffs or pharmaceuticals, attention is drawn to the guidance given in British Plastics Federation publication, Plastics in contact with fo
31、od A guide 2.4.2 The Vicat softening temperature of the material from which the pipe is made shall be determined in accordance with BS EN ISO 306:2004, method B50. The deformation temperature of the material shall not be lower than 90 C.4.3 When using reprocessable material, it shall be from either:
32、a) pipe manufactured in accordance with this standard; orb) fittings manufactured in accordance with BS 5392-1.5 Classification of pipePipe shall be classified in accordance with Table 1, according to its suitability for threading and for maintaining a particular maximum sustained working pressure.6
33、Dimensions6.1 Pipe dimensions shall be measured in accordance with BS EN ISO 3126.6.2 Pipe shall conform to the dimensions given in Table 2.6.3 Pipe dimensions shall be designated by the nominal sizes in Table 2.6.4 Pipe shall be supplied in straight lengths.NOTE Pipe is normally supplied in 6 m len
34、gths.Table 1 Classification of pipePressure class Working pressurebar A)Suitability for threadingClass B 6.0 Unsuitable for threadingClass C 9.0Class D 12.0Class E 15.0Class T 12.0 Suitable for threading in accordance with BS 21NOTE The maximum sustained working pressures are based on the conveyance
35、 of water at a temperature of 20 C. These pressures are the respective maximum sustained working pressures for which the classes of pipe are suitable for use.A)1 bar = 105N/m2= 100 kPaBS 5391-1:20064 BSI 20067 Physical and mechanical characteristics7.1 Appearance and colour7.1.1 The internal and ext
36、ernal surfaces of the pipe shall be smooth, clean and free from surface defects to an extent that would prevent conformity to this standard.7.1.2 The ends of the pipe shall be cleanly cut and square to the axis of the pipe.7.1.3 The colour of the pipe shall be agreed between manufacturer and purchas
37、er.NOTE Preferably, the colour should be grey.Table 2 DimensionsDimensions in mmDiameter Wall thickness for a particular pressure class A)Nominal sizeSize groupMean outside diameter B)Out of roundness of outside diameter C)Class B Class C Class D Class E Class T D)6.0 bar 9.0 bar 12.0 bar 15.0 bar 1
38、2.0 barmin. max. max. min. max. min. max. min. max. min. max. min. max.3/81 17.017.30.5 1.61.93.43.8 21.221.50.5 1.92.3.54.0 26.26.90.5 2.42.83.54.01 33.4 33.7 0.5 1.9 2.2 2.5 2.9 3.0 3.5 4.2 4.81 42.1 42.4 0.6 2.4 2.8 3.1 3.6 3.8 4.3 5.1 5.81 48.1 48.4 0.6 2.7 3.1 3.6 4.1 4.4 5.0 5.8 6.52 60.2 60.5
39、 0.8 3.4 3.9 4.5 5.1 5.5 6.2 7.0 7.93 2 88.7 89.1 1.1 5.0 5.7 6.5 7.3 8.1 9.1 4 114.1 114.5 1.4 6.5 7.3 8.4 9.4 10.4 11.6 6 168.0 168.5 2.1 6.5 7.3 9.5 10.6 12.3 13.7 15.3 17.0 8 218.8 219.5 2.7 8.4 9.4 12.4 13.8 16.2 18.1 19.9 22.1 10 3 272.6 273.5 3.3 10.5 11.7 12 323.4 324.4 3.9 12.5 13.9 A)The v
40、alues correspond to Grade V of BS ISO 11922-2:1997.B)Mean outside diameter of a pipe is taken to be the arithmetic mean of any two perpendicularly opposed individual outside diameters. Alternatively, the mean outside diameter may be measured by means of a circumference tape.C)The values correspond t
41、o 0.5 Grade Q of BS ISO 11922-2:1997.D)Class T pipe is intended only for threading. A maximum sustained working pressure of 12 bar applies when threading is carried out in accordance with BS 21. BSI 2006 5BS 5391-1:20067.2 Longitudinal reversion7.2.1 Longitudinal reversion shall be tested in accorda
42、nce withAnnex A.7.2.2 The maximum change of length, measured at any point around the pipe circumference, shall be 5% for pipe sizes 2 and above or 10% for pipe sizes up to and including 1.7.2.3 After testing, the pipe shall show no faults, e.g. cracks, cavities or blisters.7.3 Resistance to heat age
43、ing7.3.1 Heat ageing shall be performed in accordance with Annex B.7.3.2 After heat ageing, the pipe shall conform to 7.5 except that the mass of the weighted striker shall be reduced to 50% of the appropriate value given in Table D.2.7.4 Resistance to weathering7.4.1 Weathering shall be performed i
44、n accordance with Annex C.7.4.2 After weathering, the pipe shall conform to 7.5 except that the mass of the weighted striker shall be reduced to 50% of the appropriate value given in Table D.2.7.5 Impact resistance7.5.1 Impact resistance shall be tested in accordance with Annex D.7.5.2 A test specim
45、en shall be deemed to have failed the test if it fractures or cracks through the complete wall thickness.7.5.3 The overall performance of the pipe during testing shall be judged on the failure rate as follows.a) If the first 14 specimens tested contain no failure the pipe batch shall be deemed to be
46、 satisfactory.b) If the first 14 specimens tested contain four or more failures the pipe batch shall be deemed to be unsatisfactory.c) If the first 14 specimens tested contain one, two or three failures a further 28 test specimens shall be tested; if during this further testing the total number of f
47、ailures among the 42 specimens exceeds five, the pipe batch shall be deemed to be unsatisfactory.7.6 Short-term hydrostatic resistance7.6.1 Short-term hydrostatic resistance shall be tested in accordance with Annex E.7.6.2 During testing, the pipe shall withstand the appropriate internal hydrostatic
48、 test pressure in Table 3, for at least 1 h without failure.BS 5391-1:20066 BSI 20067.7 Long-term hydrostatic resistance7.7.1 Long-term hydrostatic resistance shall be tested in accordance with Annex F.7.7.2 During testing, the fitting shall withstand the appropriate circumferential (hoop) stress in
49、 Table 4, for durations of (100 to 1 000) h and W1 000 h without failure.7.7.3 The tests in Annex F shall be performed until a break occurs in the wall of the test piece, in which case the time to breakage shall be recorded. If a break occurs in the wall of the test piece at a distance of less than 10% of the free length of the test piece, the re
