1、BS 5392-1:2006Acrylonitrile-butadiene-styrene (ABS) fittings for use with ABS pressure pipe Part 1: SpecificationICS 23.040.45NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDPublishing and copyright informationThe BSI copyright notice displayed in this document
2、indicates when the document was last issued. BSI 2006ISBN 0 580 49183 8The following BSI references relate to the work on this standard:Committee reference PRI/88Draft for comment 05/30113499 DCPublication historyFirst published October 1976Second edition December 2006Amendments issued since publica
3、tionAmd. no. Date Text affectedBS 5392-1:2006 BSI 2006 iBS 5392-1:2006ContentsForeword ii1 Scope 12 Normative references 13 Terms and definitions 24 Material 25 Classification of fittings 26 Dimensions 37 Physical and mechanical characteristics 48 Assessment of conformity 69 Marking 610 Stocking and
4、 transport 6AnnexesAnnex A (normative) Stress relief test 7Annex B (normative) Short-term hydrostatic resistance test 8Annex C (normative) Long-term hydrostatic resistance test 9Annex D (informative) Guidance for the assessment of conformity 10Bibliography 14List of figuresFigure 1 Socket dimensions
5、 4List of tablesTable 1 Classification of fittings by pressure class 2Table 2 Classification of fittings by shape 2Table 3 Socket dimensions 3Table 4 Short-term internal hydrostatic test pressures 5Table 5 Long-term internal hydrostatic test pressures 5Table A.1 Stress relief test 7Table B.1 Paramet
6、ers for short-term hydrostatic resistance testing 8Table C.1 Parameters for long-term hydrostatic resistance testing 9Table D.1 Characteristics of material that require type testing 10Table D.2 Characteristics of fittings that require type testing 11Table D.3 Characteristics of fittings that require
7、 batch release testing 12Table D.4 Characteristics of fittings that require audit testing 13Table D.5 Conditions for the change of material 13Summary of pagesThis document comprises a front cover, an inside front cover, pages i and ii, pages 1 to 14, an inside back cover and a back cover.BS 5392-1:2
8、006ii BSI 2006ForewordPublishing informationThis British Standard is published by BSI and came into effect on 29 December 2006. It was prepared by Subcommittee PRI/88/2, Plastics piping for pressure applications, under the authority of Technical Committee PRI/88, Plastics piping systems. A list of o
9、rganizations represented on this committee can be obtained on request to its secretary.SupersessionThis British Standard supersedes BS 5392-1:1976, which is withdrawn.Relationship with other publicationsAttention is also drawn to BS 5391-1, which specifies requirements for compatible ABS pressure pi
10、pe.Information about this documentThis British Standard can be referred to as BS 5392 instead of BS 5392-1 because there are no other parts to this standard. Future revisions of this standard will drop Part 1 from the identifier. In preparation for this, fittings conforming to this standard can be m
11、arked with “BS 5392” instead of “BS 5392-1”.For this revision, the nominal size dimensions specified in Table 1 conform to BS ISO 727-2:2005. This revision also introduces nominal dimension sizes of 10 and 12.Product certification/inspection/testing. Users of this British Standard are advised to con
12、sider the desirability of third-party certification/inspection/testing of product conformity with this British Standard. Appropriate conformity attestation arrangements are described in BS EN ISO/IEC 17025. Users seeking assistance in identifying appropriate conformity assessment bodies or schemes m
13、ay ask BSI to forward their enquiries to the relevant association.Presentational conventionsThe provisions of this standard are presented in roman (i.e. upright) type. Its requirements are expressed in sentences in which the principal auxiliary verb is “shall”.Commentary, explanation and general inf
14、ormative material is presented in smaller italic type, and does not constitute a normative element.Contractual and legal considerationsThis publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British
15、Standard cannot confer immunity from legal obligations. BSI 2006 1BS 5392-1:20061 ScopeThis British Standard specifies requirements for injection moulded pipe fittings made from acrylonitrile-butadiene-styrene (ABS) polymer, for solvent welding to ABS pressure pipe conforming to BS 5391-1:2006.This
16、British Standard is applicable, for example, to fittings intended to be used for:a) chemical plants;b) industrial sewerage engineering;c) power engineering (cooling and general-purpose water supply);d) electroplating and pickling plants;e) the semiconductor industry;f) agricultural production plants
17、;g) water treatment;h) potable water supply;i) low temperature applications down to p40 C.NOTE Pipe fittings conforming to this standard can be used for the transport of water intended for human consumption if it conforms to the relevant national, regional or local regulatory provisions applicable i
18、n the place of use. For products in the United Kingdom, attention is drawn to The Water Supply (Water Fittings) Regulations 1999 1.2 Normative referencesThe following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. Fo
19、r undated references, the latest edition of the referenced document (including any amendments) applies.BS 5391-1, Specification for acrylonitrile butadiene styrene (ABS) pressure pipe Part 1: Pipe for industrial usesBS EN ISO 306:2004, Plastics Thermoplastic material Determination of Vicat softening
20、 temperature (VST)BS EN ISO 580:2005, Plastics piping and ducting systems Injection-moulded thermoplastics fittings Methods for visually assessing the effects of heatingBS EN ISO 1167-1, Thermoplastics pipes, fittings and assemblies for the conveyance of fluids Determination of the resistance to int
21、ernal pressure General methodBS EN ISO 3126, Plastics piping systems Plastics components Determination of dimensionsISO 12092:2000, Fittings, valves and other piping system components made of unplasticized poly(vinyl chloride) (PVC-U), chlorinated poly(vinyl chloride) (PVC-C), acrylonitrile-butadien
22、e-styrene (ABS) and acrylonitrile-styrene-acrylester (ASA) for pipes under pressure - Resistance to internal pressure Test methodBS 5392-1:20062 BSI 20063 Terms and definitionsFor the purposes of this British Standard, the terms and definitions given in BS 5391-1 apply.4Material4.1 The material from
23、 which the fittings are made shall be acrylonitrile-butadiene-styrene (ABS) polymer.NOTE If the pipe is intended for use with foodstuffs or pharmaceuticals, attention is drawn to the guidance given in British Plastics Federation publication, Plastics in contact with food A guide 2.4.2 The Vicat soft
24、ening temperature of the material from which fittings are is made shall be determined in accordance with BS EN ISO 306:2004, method B50. The deformation temperature of the material shall not be lower than 90 C.4.3 When using reprocessable material, it shall be from either:a) fittings manufactured in
25、 accordance with this standard; orb) pipe manufactured in accordance with BS 5391-1.5 Classification of fittings5.1 The pressure class of a fitting shall be classified in accordance with Table 1, according to its suitability for maintaining a particular maximum sustained working pressure.5.2 The sha
26、pe of a fitting shall be classified in accordance with Table 2.Table 1 Classification of fittings by pressure classPressure class Working pressurebar A)Class B 6.0Class C 9.0Class D 12.0Class E 15.0A)1 bar = 105N/m2= 100 kPaTable 2 Classification of fittings by shapeShape group Shape1 Elbows, branch
27、es, bends and tees, 45 and 902 Reducers, couplers, sockets and caps3 Unions, flange adaptors and/or their parts BSI 2006 3BS 5392-1:20066Dimensions6.1 The dimensions of a fitting shall be measured in accordance with BS EN ISO 3126.6.2 The sockets of a fitting shall conform to the dimensions given in
28、 Table 3.6.3 The dimensions of a fitting shall be designated by the nominal size of the socket, as given in Table 3.Table 3 Socket dimensionsA)Dimensions in mmNominal sizeSize group Minimum socket lengthB)Mean inside diameter Out of roundnessSocket mouthC)Socket rootC)At midpoint of socket lengthmin
29、. max. min. max. min. max. max.3/81 14.517.117.3 16.917.3 0.25 16.521.321.5 21. 21.4 0.25 19.526.726.9 26.426.8 0.251 2.533.533.7 3.23.6 0.251 27.0 42.2 42.5 41.9 42.3 0.31 30.0 48.2 48.6 47.9 48.3 0.42 36.060.360.7 60. 60.4 0.53 2 50.5 89.0 89.3 88.5 88.9 0.64 63.0 114.4 114.8 113.9 114.3 0.86 90.0
30、 168.4 168.8 167.8 168.3 1.28 115.5 219.3 219.9 218.7 219.1 1.610 3 142.5 272.8 273.4 2.012 168.0 323.7 324.3 2.3The inside diameter of the socket root shall be no greater than the internal diameter of the socket mouth of the same socket.For fittings of nominal size 3 and above, the diameter of the
31、socket shall decrease from mouth to root, with a total included angle of taper of not less than 014.A)The values in this table for nominal sizes 3/8to 8 are identical to those in BS ISO 727-2:2005, Table 2 for cylindrical sockets. The values in this table for nominal sizes 10 and 12 are identical to
32、 those in BS ISO 727-2:2005, Table 1 for cylindrical sockets.B)The minimum socket length has been calculated using the following formula given in BS ISO 727-2.L = 0.5D + 6 mmwhereD is the mean outside diameter of the pipe with which they are intended to be used.C)These dimensions are illustrated in
33、Figure 1.BS 5392-1:20064 BSI 20067 Physical and mechanical characteristics7.1 Appearance and colour7.1.1 The internal and external surfaces of the fitting shall be smooth, clean and free from surface defects to an extent that would prevent conformity to this standard.7.1.2 The colour of the fitting
34、shall be agreed between manufacturer and purchaser.NOTE Preferably, the colour should be grey.7.2 Stress relief7.2.1 Stress relief shall be tested in accordance with Annex A.7.2.2 After testing in accordance with Annex A:a) cracking around the weld line shall not penetrate more than 20% of the wall
35、thickness of the fitting;NOTE Weld lines may become more pronounced during the test but this shall not be deemed to constitute failure.b) for fittings moulded by side-gating techniques, cracking and delamination at the point of injection shall penetrate to a depth of no greater than 20% of the wall
36、thickness of the fitting;Figure 1 Socket dimensionsKey123Socket lengthSocket mouthSocket rootNOTE This figure is only intended to define the dimensions used in Table 1 and is not intended to illustrate specific design features.12 3 BSI 2006 5BS 5392-1:2006c) for fittings moulded by end-gating techni
37、ques, e.g. ring or diaphragm methods, cracking and delamination in the wall of the fitting adjacent to the injection area shall be parallel to the axis and shall penetrate to a depth of no greater than 20% of the socket length.7.2.3 The assessment of the depth of penetration of cracks or delaminatio
38、ns shall be carried out by sectioning the specimen, at the weld line and at the point of injection, and measuring the depth to which these defects penetrate the wall thickness of the fitting.7.3 Short term hydrostatic resistance7.3.1 Short-term hydrostatic resistance shall be tested in accordance wi
39、th Annex B.7.3.2 During testing, the fitting shall withstand the appropriate internal hydrostatic pressure in Table 4, for at least 1 h without failure.7.4 Long term hydrostatic resistance7.4.1 Long-term hydrostatic resistance shall be tested in accordance with Annex C.7.4.2 During testing, the fitt
40、ing shall withstand the appropriate internal hydrostatic test pressure in Table 5, for durations of (100 to 1 000) h and W1 000 h without failure.Table 4 Short-term internal hydrostatic test pressuresPressure class of pipe 1 h internal hydrostatic test pressurebar A)Class B 19.2Class C 28.8Class D 3
41、8.4Class E 48.0NOTE Values of hydrostatic test pressure that are higher than those specified in this table may be used.A)1 bar = 105N/m2= 100 kPaTable 5 Long-term internal hydrostatic test pressuresPressure class of pipe Internal hydrostatic test pressurebar A)100 h test 1 000 h testClass B 16.56 15
42、.36Class C 24.84 23.04Class D 33.12 30.72Class E 41.40 38.40NOTE Values of hydrostatic test pressure that are higher than those specified in this table may be used.A)1 bar = 105N/m2= 100 kPaBS 5392-1:20066 BSI 20067.5 Disposal of tested fittingsFittings that have been used for hydrostatic pressure t
43、ests are not suitable for subsequent use in service and shall not be taken into stock or reprocessed.8 Assessment of conformityNOTE Guidance on the assessment of conformity is given in Annex D.9 Marking9.1 Markings shall either be printed or formed directly on a fitting, or printed on a label attach
44、ed to the fitting, in such a way that legibility is not affected by storage, weathering and handling.9.2 Marking shall not initiate cracks or other types of defects that adversely influence the performance of the fitting to such an extent that the pipe cannot conform to this standard.9.3 The size of
45、 the marking shall be such that the marking is legible without magnification.9.4 Fittings shall be marked longitudinally with, as a minimum:a) the manufacturers name and/or trade mark;b) the number of this British Standard, e.g. BS 53921);NOTE Future revisions of this standard will drop Part 1 from
46、the identifier because there are no other parts to this standard. In preparation for this, fittings conforming to this standard are allowed to be marked with “BS 5392” instead of “BS 5392-1”.c) the pressure class as given in Table 1, e.g. Class E;d) the nominal size, as given in Table 2, e.g. 4;e) t
47、he material, i.e. ABS;f) the manufacturers information, including:1) the batch number or the production period (year and month), in figures or in code form; and2) if the manufacturer is producing at different sites, a name or code for each of the production sites.9.5 If the marking is printed on the
48、 fitting, the colour of the printed information shall differ from the colour of the fitting.10 Stocking and transportFor the purpose of stocking and transport, fittings shall be protected from damage.1)Marking BS 5392 on or in relation to a product represents a manufacturers declaration of conformit
49、y, i.e. a claim by or on behalf of the manufacturer that the product meets the requirements of the standard. The accuracy of the claim is solely the claimants responsibility. Such a declaration is not to be confused with third-party certification of conformity. BSI 2006 7BS 5392-1:2006Annex A (normative) Stress relief testStress relief shall be tested in accordance with BS EN ISO 580:2005, Method A, using the t
