1、BS EN 528:2008ICS 53.080NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDRail dependentstorage and retrievalequipment SafetyrequirementsLicensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 16/07/2009 03:54, Uncontrolled Copy, (c) BSIThis British Standardwas pub
2、lished under theauthority of the StandardsPolicy and StrategyCommittee on 31 May2009. BSI 2009ISBN 978 0 580 54853 6Amendments/corrigenda issued since publicationDate CommentsBS EN 528:2008National forewordThis British Standard is the UK implementation of EN 528:2008. Itsupersedes BS EN 528:1997 whi
3、ch is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee MHE/14, Rail dependent storage and retrieval equipment -Safety.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all
4、 the necessary provisionsof a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunityfrom legal obligations.Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 16/07/2009 03:54, Uncontrolled Copy, (c) BSIBS EN 528:2008EUROPEAN STANDARD
5、NORME EUROPENNEEUROPISCHE NORMEN 528October 2008ICS 53.080 Supersedes EN 528:1996 English VersionRail dependent storage and retrieval equipment - SafetyrequirementsTranstockeurs - Prescriptions de scurit Regalbediengerte - SicherheitThis European Standard was approved by CEN on 24 August 2008.CEN me
6、mbers are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on applicati
7、on to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the
8、 same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,R
9、omania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved
10、worldwide for CEN national Members.Ref. No. EN 528:2008: ELicensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 16/07/2009 03:54, Uncontrolled Copy, (c) BSIBS EN 528:2008EN 528:2008 (E) 2 Contents Page Foreword5 Introduction .6 1 Scope 7 2 Normative references 7 3 Terms and definitions .9 4 List of
11、 significant and relevant hazards 11 5 Safety requirements and/or protective measures for all types of S/R machines .16 5.1 Introduction16 5.2 Control position .16 5.3 Control equipment.16 5.4 Hoist unit 19 5.5 Travel unit.26 5.6 Load handling devices 28 5.7 Electrical equipment30 5.8 Transfer devic
12、e 31 5.9 Maintenance repair and fault clearance 32 5.10 Machine environment34 6 Additional requirements for manual operated machines38 6.1 General38 6.2 Onboard control position38 6.3 Control equipment.40 6.4 Hoist unit 41 6.5 Acceleration and deceleration41 6.6 Protection of operators in an aisle c
13、ontaining two or more manually operated machines.41 7 Particular requirements for machines without an on-board operator .41 7.1 General41 7.2 External control position (control desk) .41 7.3 Control equipment.41 7.4 Hoist unit 42 7.5 Load handling devices 42 7.6 Escape 42 8 Installation 42 8.1 Erect
14、ion and dismantling on site .42 8.2 Commissioning43 9 Verification of safety requirements and/or measures43 9.1 Examination43 9.2 Written record 44 9.3 EMC .44 9.4 Noise .44 9.5 Load tests .45 10 Information for use 46 10.1 General46 10.2 Instruction handbook 46 10.3 Minimum markings 47 10.4 Conditi
15、ons for the safe operation of equipment 47 10.5 Maintenance, inspection and testing.50 Annex A (informative) Illustration of types of machines and transfer equipment .52 Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 16/07/2009 03:54, Uncontrolled Copy, (c) BSIBS EN 528:2008EN 528:2008 (E) 3
16、 Annex B (informative) Means of separation within racking54 Annex C (normative) Safety levels according to EN ISO 13849-155 Annex D (informative) Examples for the design of load entry/exit points to prevent or deter access to danger areas or protect persons in accordance with 5.10.4 .63 D.1 General
17、.63 D.2 Measures against access between the conveyor and fixed guard 63 D.3 Load entry/exit opening height 63 D.4 Measures which deter access65 D.5 Measures that prevent access .67 D.6 Protecting devices.67 Annex E (normative) Verification of safety requirements and/or measures 68 Annex ZA (informat
18、ive) Relationship between this European Standard and the Essential Requirements of EU Directive Machinery 98/37/EC.74 Annex ZB (informative) Relationship between this European Standard and the Essential Requirements of EU Directive Machinery 2006/42/EC.75 Bibliography76 Figures Figure A.1 Examples o
19、f rail dependent storage and retrieval equipment .52 Figure A.2 Examples of transfer equipment .52 Figure A.3 Key dependent concept for automatic S/R machines.53 Figure B.1 Means of separation with racking (see 5.10.3.3)54 Figure B.2 Leaving for emergency purposes54 Figure D.1 Sloping plates63 Figur
20、e D.2 Load entry/Exit height up to 0,5 m 64 Figure D.3 Load entry/Exit height more than 0,5 m64 Figure D.4 Design of frame surface .65 Figure D.5 Area between chains of twin chain conveyors 66 Figure D.6 Mechanical guards67 Figure D.7 Protecting devices 67 Tables Table 1 List of significant and rele
21、vant hazards.11 Table C.1 Performance levels at the level of safety related parts 55 Table C.2 Performance levels at the level of safety functions60 Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 16/07/2009 03:54, Uncontrolled Copy, (c) BSIBS EN 528:2008EN 528:2008 (E) 4 Table E.1 . 68 Licen
22、sed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 16/07/2009 03:54, Uncontrolled Copy, (c) BSIBS EN 528:2008EN 528:2008 (E) 5 Foreword This document (EN 528:2008) has been prepared by Technical Committee CEN/TC 149 “Power-operated warehouse equipment”, the secretariat of which is held by DIN. This E
23、uropean Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. Attention is drawn to the possibility that some of the e
24、lements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This European Standard supersedes EN 528:1996. EN 528:1996 can be further applied until 12/2009. This document has been prepared under a manda
25、te given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s) 98/37/EC and 2006/42/EC. For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document. According to the CE
26、N/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
27、Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 16/07/2009 03:54, Uncontrolled Copy, (c) BSIBS EN 528:2008EN 528:2008 (E) 6 Introduction This standard is a
28、 type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and hazardous events are covered are indicated in the scope of this standard. When provisions of this type C standard are different from those that are stated in type A or type B
29、 standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. While producing this standard it was assumed that: a) only competent persons operate the
30、machine; b) components without specific requirements are: 1) designed in accordance with the usual engineering practice and calculation codes, including all failure modes; 2) of suitable mechanical and electrical construction; 3) made of materials with adequate strength and of suitable quality. c) h
31、armful materials, such as asbestos are not used as part of the machine; d) components are kept in good repair and working order, so that the required characteristics remain despite wear; e) by design of the load bearing elements, safe operation of the machine is assured for loading ranging from zero
32、 to 100 % of the rated possibilities; f) discussions have taken place between the user and the supplier concerning particular conditions for the use and places of use of the machinery; g) working area is adequately lit; h) places of installation allow a safe use of the machine. Licensed Copy: Wang B
33、in, ISO/EXCHANGE CHINA STANDARDS, 16/07/2009 03:54, Uncontrolled Copy, (c) BSIBS EN 528:2008EN 528:2008 (E) 7 1 Scope This standard applies to all types of S/R machines, restricted to the rails on which they travel within and outside the aisles, which embody lifting means and may embody lateral hand
34、ling facilities, for the storage and retrieval of unit loads and/or long goods such as bar materials and/or for order picking or similar duties. Also included is the transfer equipment used to change between aisles. Control of machines may range from manual to fully automatic. This standard does not
35、 apply to free ranging industrial trucks or robots. References in this standard to racking, buildings and systems only apply where it is necessary to assess the hazards and risks at their interfaces with S/R machines. This standard deals with all significant hazards relevant to rail dependent storag
36、e and retrieval equipment, when they are used as intended under the conditions foreseen by the manufacturer (see Clause 4). This standard applies to machines and equipment that are manufactured after the date of issue of this standard. Illustrations of examples of machines and transfer equipment to
37、which this standard applies are shown in Annex A. Safety requirements and/or measures in this standard apply to equipment used under indoor conditions. However, additional risk assessments and safety measures need to be considered for uses in severe conditions, e.g. freezer applications, high temper
38、atures, loads, the nature of which could lead to a dangerous situation (e.g. especially brittle loads, explosives), earthquake effects and also contact with foodstuff. Hazards during decommissioning are not covered. This European Standard also deals with the technical requirements for electromagneti
39、c compatibility (EMC). Noise emitted by these machines is not considered as significant but as a relevant hazard. This means that the manufacturer of the machine is obliged to carry out noise reduction and indicate the noise level. 2 Normative references The following referenced documents are indisp
40、ensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 81-1:1998, Safety rules for the construction and installation of lifts Part 1: Electric lif
41、ts EN 349, Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN 363, Personal fall protection equipment Personal fall protection systems EN 574, Safety of machinery Two-hand control devices Functional aspects Principles for design EN 614-1, Safety of machinery Ergonomic d
42、esign principles Part 1: Terminology and general principles EN 795, Protection against falls from a height Anchor devices Requirements and testing EN 894-1, Safety of machinery Ergonomic requirements for the design of displays and control actuators Part 1: General principles for human interactions w
43、ith displays and control actuators EN 894-2, Safety of machinery Ergonomic requirements for the design of displays and control actuators Part 2: Displays Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 16/07/2009 03:54, Uncontrolled Copy, (c) BSIBS EN 528:2008EN 528:2008 (E) 8 EN 982, Safety
44、of machinery Safety requirements for fluid power systems and their components Hydraulics EN 999, Safety of machinery The positioning of protective equipment in respect of approach speeds of parts of the human body EN 1037, Safety of machinery Prevention of unexpected start-up EN 1263-1, Safety nets
45、Part 1: Safety requirements, test methods EN 1263-2, Safety nets Part 2: Safety requirements for the positioning limits EN 1760-1, Safety of machinery Pressure sensitive protective devices Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitive floors
46、EN 1760-2, Safety of machinery Pressure sensitive protective devices Part 2: General principles for the design and testing of pressure sensitive edges and pressure sensitive bars EN 1760-3, Safety of machinery Pressure sensitive protective devices Part 3: General principles for the design and testin
47、g of pressure sensitive bumpers, plates, wires and similar devices EN 12385-4, Steel wire ropes Safety Part 4: Stranded ropes for general lifting applications EN 13411-3, Terminations for steel wire ropes Safety Part 3: Ferrules and ferrule-securing EN 13411-6, Terminations for steel wire ropes Safe
48、ty Part 6: Asymmetric wedge socket EN 60204-32:1998, Safety of machinery Electrical equipment of machines Part 32: Requirements for hoisting machines (IEC 60204-32:1998) EN 60947-5-1:2004, Low voltage switchgear and controlgear Part 5-1: Control circuit devices and switching elements Electromechanic
49、al control circuit devices (IEC 60947-5-1:2003) EN 61000-6-2, Electromagnetic compatibility (EMC) Part 6-2: Generic standards Immunity for industrial environments (IEC 61000-6-2:2005) EN 61496-1, Safety of machinery Electro-sensitive protective equipment Part 1: General requirements and tests (IEC 61496-1:2004, modified) EN ISO 4871:1996, Acoustics Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 11202, Acousti
