1、BRITISH STANDARDBS EN 15162:2008Machines and plants for mining and tooling of natural stone Safety requirements for gang sawsICS 73.120g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38
2、g50g51g60g53g44g42g43g55g3g47g36g58BS EN 15162:2008This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 June 2008 BSI 2008ISBN 978 0 580 55097 3National forewordThis British Standard is the UK implementation of EN 15162:2008.The UK participatio
3、n in its preparation was entrusted by Technical Committee MCE/3, Safeguarding of machinery, to Subcommittee MCE/3/15, Machines for natural stone.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the nece
4、ssary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.Amendments/corrigenda issued since publicationDate CommentsEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 15162May 2008ICS 73.120Engli
5、sh VersionMachines and plants for mining and tooling of natural stone -Safety requirements for gang sawsMachines et installations dextraction et dusinage despierres naturelles - Prescriptions de scurit pour les sciesalternativesMaschinen und Anlagen zur Gewinnung und Bearbeitungvon Naturstein - Sich
6、erheitsanforderungen fr GattersgenThis European Standard was approved by CEN on 18 April 2008.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date
7、 lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the re
8、sponsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Ic
9、eland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de St
10、assart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 15162:2008: EEN 15162:2008 (E) 2 Contents Page Foreword4 Introduction .5 1 Scope 6 2 Normative references 6 3 Terms and definitions .7 4 List of signific
11、ant hazards 11 5 Safety requirements and/or protective measures11 5.1 General11 5.2 Protection against mechanical hazards 12 5.2.1 Locking the carriage12 5.2.2 End run of blade frame12 5.2.3 Hazard of belt breakage 13 5.2.4 Guards around motor and flywheel area.14 5.2.5 Slabs-holding device.14 5.2.6
12、 Access to machine 15 5.2.7 Lifting and descent of blade frame and carriage18 5.2.8 Pump room for gang saw18 5.2.9 System of distribution and collection of the (abrasive) slurry .18 5.3 Electrical equipment and energy supply.19 5.3.1 General19 5.3.2 Control panel19 5.3.3 Start-up and mode selector 1
13、9 5.3.4 Starting procedures and sequence19 5.3.5 Emergency stop.19 5.3.6 Safety-related parts of the control systems19 5.3.7 Power failure 19 5.3.8 Motor and motor enclosure 20 5.3.9 Safety requirements related to electromagnetic phenomena.20 5.3.10 Supply disconnecting devices .20 5.4 Hydraulic and
14、 pneumatic equipment.20 5.5 Ergonomic aspects20 6 Verification of safety requirements and/or protective measures .20 7 Information for use 20 7.1 General20 7.2 Signal and warning devices21 7.3 Instruction handbook 21 7.3.1 General21 7.3.2 Description of the machine.21 7.3.3 Instructions for transpor
15、t, handling and storage of the machine and its dismountable parts 21 7.3.4 Instructions for the installation and the use of the machine 21 7.3.5 Maintenance instructions .22 7.3.6 Spare parts list.23 7.4 Marking .23 Annex ZA (informative) Relationship between this European Standard and the Essential
16、 Requirements of EU Directive 98/37/EC 24 BS EN 15162:2008EN 15162:2008 (E) 3 Annex ZB (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC25 Bibliography26 Figures Figure 1 Granite and hard stone gang saw.8 Figure 2 Marble gang saw with
17、 closed structure and fixed block carriage .8 Figure 3 Marble gang saw with closed structure and block-raising system .9 Figure 4 Marble gang saw with open structure and mobile blade carriage.9 Figure 5 Monoblade gang saw .10 Figure 6 Carriage-fixing elements12 Figure 7 End run of blade frame (safet
18、y cam).13 Figure 8 Example of belt and flywheel guard13 Figure 9 Example of side and rear guards 14 Figure 10 Example of slabs-holding device15 Figure 11 Screen guards (shields) .17 Figure 12 The (abrasive) slurry circuit.18 Tables Table 1 List of significant hazards .11 BS EN 15162:2008EN 15162:200
19、8 (E) 4 Foreword This document (EN 15162:2008) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication o
20、f an identical text or by endorsement, at the latest by November 2008, and conflicting national standards shall be withdrawn at the latest by November 2008. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association and supports es
21、sential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this
22、 European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Repub-lic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and Unit
23、ed Kingdom. BS EN 15162:2008EN 15162:2008 (E) 5 Introduction This document is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C
24、standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards for ma-chines that have been designed and built according to the provisions of this type C standard. BS EN 15162:2008EN 15162
25、:2008 (E) 6 1 Scope This standard applies to monoblade or multiblade gang saws, as defined in 3.1, for cutting marble, granite, other types of natural stone, artificial or natural conglomerates and similar materials. This standard does not deal with noise as a significant hazard. This standard deals
26、 with all significant hazards, hazardous situations and events relevant to gang saw ma-chines, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard deals with the hazards during transport, commis-sio
27、ning, use and maintenance. This document is not applicable to gang saws which are manufactured before the date of its publication as EN. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated refer-ences, only the edition cited app
28、lies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 294:1992, Safety of machinery Safety distances to prevent danger zones being reached by the upper limbs EN 614-1:2006, Safety of machinery Ergonomic design principles Part 1: Terminolog
29、y and general prin-ciples EN 953:1997, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 982:1996, Safety of machinery Safety requirements for fluid power systems and their components Hydraulics EN 983:1996, Safety of machinery Safety requ
30、irements for fluid power systems and their components Pneumatics EN 1037:1995, Safety of machinery Prevention of unexpected start-up EN 1088:1995, Safety of machinery Interlocking devices associated with guards Principles for design and selection EN 1760-1:1997, Safety of machinery Pressure sensitiv
31、e protective devices Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitive floors EN 1760-2:2001, Safety of machinery Pressure sensitive protective devices Part 2: General principles for the design and testing of pressure sensitive edges and pressure
32、 sensitive bars EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:2005, modified) EN 60529:1991, Degrees of protection provided by enclosures (IP code) (IEC 60529:1989) EN 61310-1:1995, Safety of machinery Indication, marking and actuatio
33、n Part 1: Requirements for visual, auditory and tactile signals (IEC 61310-1:1995) EN 61496-1:2004, Safety of machinery Electro-sensitive protective equipment Part 1: General require-ments and tests (IEC 61496-1:2004, modified) BS EN 15162:2008EN 15162:2008 (E) 7 EN ISO 12100-1:2003, Safety of machi
34、nery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Tech-nical principles (ISO 12100-2:2003) EN ISO 13849-1:2006, Safety of machinery - Safety-relat
35、ed parts of control systems - Part 1: General princi-ples for design (ISO 13849-1:2006) EN ISO 13850:2006, Safety of machinery Emergency stop Principles for design (ISO 13850:2006) EN ISO 14122-1:2001, Safety of machinery Permanent means of access to machinery Part 1: Choice of fixed means of access
36、 between two levels (ISO 14122-1:2001) EN ISO 14122-2:2001, Safety of machinery Permanent means of access to machinery Part 2: Working platforms and walkways (ISO 14122-2:2001) EN ISO 14122-3:2001, Safety of machinery Permanent means of access to machinery Part 3: Stairs, stepladders and guard-rails
37、 (ISO 14122-3:2001) EN ISO 14122-4:2004, Safety of machinery Permanent means of access to machinery Part 4: Fixed ladders (ISO 14122-4:2004) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100-1 and the following apply. 3.1 types of gang saws ma
38、chines for cutting of marble, granite, other types of natural stone, artificial and natural conglomerates as well as similar materials, hereafter referred to as gang saws, are classified according to the material to be cut and the number of blades. A further classification is based on the technology
39、 used to position the block in rela-tion to the blades which may be done by a fixed carriage with the descent of the blades or a mobile rising car-riage with blades at fixed height. Following these principles, the machines in the scope are classified and described in 3.1.1 to 3.1.3 3.1.1 granite and
40、 hard stone gang saw (see Figure 1) machine for cutting blocks of granite or hard stones into slabs. The machine consists of 4 upright columns connected to one another which support a vertically and horizon-tally moving blade-carrying structure. This structure moves vertically (descent movement) by
41、a screw system positioned in the columns and horizontally by a system composed of a flywheel connected by a rod with the blade-carrying structure. While operating both directions together, the structure creates a swinging movement of the blade carriage. A mobile railed carriage moves the granite blo
42、ck into position under the blade carriage. A system of pipes with nozzles above the blades provides a mixture of water, lime and abrasive steel shot which acts as the cutting tool between the blade and the granite block and additionally ensures the cooling of the blades BS EN 15162:2008EN 15162:2008
43、 (E) 8 Figure 1 Granite and hard stone gang saw 3.1.2 marble, stone, artificial and natural conglomerates gang saws 3.1.2.1 closed marble gang saws machinery for cutting blocks of marble or soft stones into slabs. The machine consists of 4 upright columns connected to one another which support a ver
44、tically and horizon-tally moving blade-carrying structure. This structure moves vertically (descent movement) by a screw system positioned in the columns and horizontally by a system composed of a flywheel connected by a rod with the blade-carrying structure. While operating both directions together
45、, the structure creates a rectilinear move-ment of the blade carriage (see Figure 2). In some machines, the vertical movement is carried out by raising the block and keeping the blade carriage at a set height (see Figure 3). A mobile railed carriage moves the block into position under the blade carr
46、iage. The cutting of the stone is performed by the diamond bits of the blades. A system of pipes with nozzles above ensures the cooling of the blades Figure 2 Marble gang saw with closed structure and fixed block carriage BS EN 15162:2008EN 15162:2008 (E) 9 Figure 3 Marble gang saw with closed struc
47、ture and block-raising system 3.1.2.2 marble gang saws with open structure (see Figure 4) machinery for cutting blocks of marble or soft stones into slabs. The machine consists of an open blade frame which slides vertically inside a structure, the alternating horizon-tal cutting movement is generate
48、d by a flywheel-connecting rod unit. A mobile railed carriage moves the block into position under the blade carriage. The cutting of the stone is performed by the diamond bits of the blades Figure 4 Marble gang saw with open structure and mobile blade carriage 3.1.3 monoblade gang saw (see Figure 5)
49、 machinery for cutting the tops of blocks of marble or other, soft stones and to cut very thick pieces of these stone materials. The machine consists of a system for the vertical and horizontal movement of the blade, a tensioning system for the blade (generally hydraulic), a block carriage and a blade-cooling system. The cutting of the stone is performed by the diamond bits of the blade BS EN 15162:2008EN 15162:2008 (E) 10 Figure 5 Monoblade gang saw 3.2 terms 3.2.1 lo
