1、BRITISH STANDARD BS EN ISO 4165:2003 Road vehicles Electrical connections Double-pole connection The European Standard EN ISO 4165:2003 has the status of a British Standard ICS 43.040.10 BS EN ISO 4165:2003 This British Standard was published under the authority of the Standards Policy and Strategy
2、Committee on 22 May 2003 BSI 22 May 2003 ISBN 0 580 41922 3 National foreword This British Standard is the official English language version of EN ISO 4165:2003. It is identical with ISO 4165:2001. It supersedes BS EN 24165:1992 which is withdrawn. The UK participation in its preparation was entrust
3、ed to Technical Committee AUE/16, Electrical and electronic equipment, which has the responsibility to: A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications ref
4、erred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary prov
5、isions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation
6、, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN ISO title page, the EN ISO foreword page, the ISO title page, pa
7、ges ii and iii, a blank page, pages 1 to 4, an inside back cover and a back cover. The BSI copyright date displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. Date CommentsEUROPEANSTANDARD NORMEEUROPENNE EUROPISCHENORM ENISO4165 May2003
8、 ICS43.040.10 SupersedesEN24165:1991 Englishversion RoadvehiclesElectricalconnectionsDoublepoleconnection (ISO4165:2001) VhiculesroutiersConnexionslectriquesConnexion bipolaire(ISO4165:2001) StraenfahrzeugeElektrischeVerbindungenZweipolige Steckverbindung(ISO4165:2001) ThisEuropeanStandardwasapprove
9、dbyCENon20February2003. CENmembersareboundtocomplywiththeCEN/CENELECInternalRegulationswhichstipulatetheconditionsforgivingthisEurope an Standardthestatusofanationalstandardwithoutanyalteration.Uptodatelistsandbibliographicalreferencesconcernings uchnational standardsmaybeobtainedonapplicationtotheM
10、anagementCentreortoanyCENmember. ThisEuropeanStandardexistsinthreeofficialversions(English,French,German).Aversioninanyotherlanguagemadebytra nslation undertheresponsibilityofaCENmemberintoitsownlanguageandnotifiedtotheManagementCentrehasthesamestatusasthe official versions. CENmembersarethenational
11、standardsbodiesofAustria,Belgium,CzechRepublic,Denmark,Finland,France,Germany,Greece, Hungary,Iceland,Ireland,Italy,Luxembourg,Malta,Netherlands,Norway,Portugal,Slovakia,Spain,Sweden,SwitzerlandandUn ited Kingdom. EUROPEANCOMMITTEEFORSTANDARDIZATION COMITEUROPENDENORMALISATION EUROPISCHESKOMITEEFRNO
12、RMUNG ManagementCentre:ruedeStassart,36B1050Brussels 2003CEN Allrightsofexploitationinanyformandbyanymeansreserved worldwideforCENnationalMembers. Ref.No.ENISO4165:2003EForeword ThetextofISO4165:2001hasbeenpreparedbyTechnicalCommitteeISO/TC22“Road vehicles”oftheInternationalOrganizationforStandardiz
13、ation(ISO)andhasbeentakenoveras ENISO4165:2003byCMC. ThisEuropeanStandardshallbegiventhestatusofanationalstandard,eitherbypublicationof anidenticaltextorbyendorsement,atthelatestbyNovember2003,andconflictingnational standardsshallbewithdrawnatthelatestbyNovember2003. ThisdocumentsupersedesEN24165:19
14、91. AccordingtotheCEN/CENELECInternalRegulations,thenationalstandardsorganizationsof thefollowingcountriesareboundtoimplementthisEuropeanStandard:Austria,Belgium,Czech Republic,Denmark,Finland,France,Germany,Greece,Hungary,Iceland,Ireland,Italy, Luxembourg,Malta,Netherlands,Norway,Portugal,Slovakia,
15、Spain,Sweden,Switzerlandand theUnitedKingdom. Endorsementnotice ThetextofISO4165:2001hasbeenapprovedbyCENasENISO4165:2003withoutany modifications. ENISO4165:2003INTERNATIONAL STANDARD ISO 4165 Second edition 2001-12-01 Reference number ISO 4165:2001(E) Road vehicles Electrical connections Double-pol
16、e connection Vhicules routiers Connexions lectriques Connexion bipolaireENISO4165:2003ISO :5614(1002)E ii FDP dicslaimre This FDP fam elitnoc yt deddebme niayfep.seca In roccatiw ecnadA hycilop gnisnecil sebod, thf sim eliarp eb ytnieiv ro dewb detu sllah ton eb tidesselnu de tt ehyfepseca hwich rae
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19、 borpmel talerign to ti f si,dnuo saelpfni eorm teh tneCS laretercratai ta thserdda es igvne olebw. ISO 1002 Ar llieser sthgrvsselnU .de torehceps esiwfi,dei rap ont iht fos bupliactim noarper eb yro decudo tuzilina ni dey form b roy nasnaem y, tcelernahcem ro cinoicla, inclidung tohppocoying m dnai
20、crfomli, tiwtuoh permini noiss wrtif gnirmo ietI rehSO ta tserdda eheb slow or SIsO memreb ydob in toc ehtnury fo tr ehtseuqeer. ISO copyrithg fofiec tsop esaCael 65 G 1121-HCeneva 02 Te.l + 22 14 10 947 11 Fax + 14 47 2290 9 74 E-liam copyrightsio.ch Web wwwsi.oc.h Prni detni Sztiwerldna ENISO4165:
21、2003 iii Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for
22、which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on al
23、l matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 3. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International S
24、tandard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this International Standard may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Interna
25、tional Standard ISO 4165 was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 3, Electrical and electronic equipment. This second edition cancels and replaces the first edition (ISO 4165:1979), of which Figures 1 and 2, and the normative references, have been revised, and to
26、 which tests and requirements have been added. ENISO4165:2003ANRETNIITOTS LANDNADRA ISO 6141002:5)E(1 Road vehicles Electrical connections Double-pole connection 1 Scope This International Standard specifies the dimensions and electrical characteristics of the double-pole connection required for the
27、 interchangeability of the electrical connections used to supply additional appliances in road vehicles with a nominal supply voltage of or d.c. 2 Normative references The following normative documents contain provisions which, through reference in this text, constitute provisions of this Internatio
28、nal Standard. For dated references, subsequent amendments to, or revisions of, any of these publications do not apply. However, parties to agreements based on this International Standard are encouraged to investigate the possibility of applying the most recent editions of the normative documents ind
29、icated below. For undated references, the latest edition of the normative document referred to applies. Members of ISO and IEC maintain registers of currently valid International Standards. ISO 6722: 1) , Road vehicles 60V and 600V single-core cables Dimensions, test methods and other requirements I
30、SO 8092-2:2000, Road vehicles Connections for on-board electrical wiring harnesses Part 2: Definitions, test methods and general performance requirements 2) 3 Terms and definitions For the purposes of this International Standard, the terms and definitions given in ISO 8092-2 apply. 4 Dimensions The
31、dimensions of the plug and socket shall be in accordance with the dimensions shown in Figure 1. Details not specified are left to the manufacturers choice. 5A p p l i c a t i o n The connection is intended for application within protected areas such as the passenger compartment, luggage compartment,
32、 or similar areas. In case of outside mounting, additional protection is necessary. 6 Tests and requirements 6.1 General Perform the tests at a room temperature of unless otherwise specified. 1) To be published. (Revision of ISO 6722: all parts) 2) Corrected and reprinted 2001. 12 V 24 V (23 5) C EN
33、ISO4165:20032 Dimensions in millimetres Key 1 Spring type contact 2 Insulating part (optional) 3 Terminal as agreed between manufacturer and user 4 Contact area 5 Spring-type contact a The resilient part (spring-type contact) of the plug shall be capable of being introduced into the hole with diamet
34、er of the socket in order that the connection and disconnection forces of 6.2 may be performed. b The internal dimensions of the contact springs of the socket shall be such that the connection and disconnection forces of 6.2 may be performed. c If there is no undercut below the length of min. this d
35、imension shall be min. Figure 1 Dimensions of plug and socket 12 H11 mm 8 mm 12,5 mm ENISO4165:2003 3 6.2 Connection and disconnection 6.2.1 Test The contacts shall be dry and clean. Perform the connection and disconnection in accordance with ISO 8092-2. 6.2.2 Requirement The connection forces measu
36、red shall be a maximum of , and the disconnection forces a maximum of and a minimum of . 6.3 Temperature rise 6.3.1 Test Apply the temperature rise test according to ISO 8092-2, using a mated connection. Connect cables according to ISO 6722 of at least length to the terminals, with a nominal cross-s
37、ectional area of the conductor of . Apply a current of d.c. to the cables and contacts connected in series. For the test arrangement and areas of temperature measurements, see Figure 2. Key 1L o a d a Areas of temperature measurement for temperature rise test (terminals as agreed between manufacture
38、r and user). Figure 2 Test arrangement 50 N 50 N 16 N 1m 1,5 mm 2 12 A ENISO4165:20034 6.3.2 Requirement The temperature rise measured after shall not exceed . 6.4 Connection resistance (voltage drop) 6.4.1 Test Measure the voltage drop as shown in the test arrangement of Figure 2, after the tenth i
39、nsertion of the connectors, with a current of d.c. 6.4.2 Requirement The voltage drop shall not exceed . 6.5 Withstand voltage 6.5.1 Test Apply the test in accordance with ISO 8092-2 at a relative humidity of between and . 6.5.2 Requirement No flash over or breakdown shall occur when applying the te
40、st voltage for . 6.6 Temperature/humidity cycling 6.6.1 Test Apply the temperature/humidity test according to ISO8092-2:2000, 4.10.1, at the class1 test temperature environmental temperature range of to , and test temperature . 6.6.2 Requirement After the test specified in 6.6.1, the sample shall fu
41、lfil subsequently performed tests according to 6.4 and 6.5. 6.7 Durability 6.7.1 Test Apply a current of d.c. to a mated plug and socket, and perform 1 000 cycles of insertion and withdrawal at . Measure the temperature rise at the hottest area of the contacts. 6.7.2 Requirement For the test in 6.7.
42、1, the contact temperature rise shall not exceed , and the voltage drop as shown in Figure 2 shall not exceed . 1 h 16 K 12 A 50 mV 45 % 75 % 1min 40 C + 70 C (85 2) C 12 A (18 1) cycles/min 16 K 70 mV ENISO4165:2003BS EN ISO 4165:2003 BSI 389 Chiswick High Road London W4 4AL BSI British Standards I
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