1、BS ISO 18616-2:2016T r a n s p o r t p a c k a g i n g Reusable, rigid plastic distribution boxesPart 2: General specifications for testingBSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06BS ISO 18616-2:2016 BRITISH STANDARDNational forewordThis British Standard is th
2、e UK implementation of ISO 18616-2:2016. The UK participation in its preparation was entrusted to TechnicalCommittee PKW/0, Packaging.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provi
3、sions of a contract. Users are responsible for its correct application. The British Standards Institution 2016.Published by BSI Standards Limited 2016ISBN 978 0 580 82627 6 ICS 55.180.40 Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was publis
4、hed under the authority of the Standards Policy and Strategy Committee on 30 November 2016.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dBS ISO 18616-2:2016 ISO 2016Transport packaging Reusable, rigid plastic distribution boxes Part 2: General specifications for testingEm
5、ballages de transport Botes de distribution en plastique rigide, rutilisables Partie 2: Spcifications dessai gnralesINTERNATIONAL STANDARDISO18616-2First edition2016-11-15Reference numberISO 18616-2:2016(E)BS ISO 18616-2:2016ISO 18616-2:2016(E)ii ISO 2016 All rights reservedCOPYRIGHT PROTECTED DOCUM
6、ENT ISO 2016, Published in SwitzerlandAll rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written p
7、ermission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the requester.ISO copyright officeCh. de Blandonnet 8 CP 401CH-1214 Vernier, Geneva, SwitzerlandTel. +41 22 749 01 11Fax +41 22 749 09 47copyrightiso.orgwww.iso.orgBS ISO 18616-2:2016ISO
8、 18616-2:2016(E)Foreword ivIntroduction v1 Scope . 12 Normative references 13 Terms and definitions . 14 Performance requirements . 14.1 Surfaces . 14.2 Dimensions . 24.3 Shape stability . 24.4 Stacking stability . 24.5 Base deflection 25 Requirements before testing . 25.1 General . 25.2 Conditionin
9、g 25.3 Dimensions and weight . 25.4 Test load 35.4.1 General 35.4.2 Test load inside the box 35.4.3 Test load on top of the box 36 Test methods . 36.1 Stacking test using static load 36.1.1 Test parameters . 36.1.2 Test method 36.2 Drop test . 46.2.1 General 46.2.2 Drop test 1 . 46.2.3 Drop test 2 .
10、 46.2.4 Sequence . 46.3 Base deflection test . 76.3.1 Test parameters 76.3.2 Test method 7Bibliography 8 ISO 2016 All rights reserved iiiContents PageBS ISO 18616-2:2016ISO 18616-2:2016(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards
11、 bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organiza
12、tions, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its furt
13、her maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directiv
14、es).Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Int
15、roduction and/or on the ISO list of patent declarations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to
16、conformity assessment, as well as information about ISOs adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following URL: www.iso.org/iso/foreword.html.The committee responsible for this document is ISO/TC 122, Packaging.A list of all parts i
17、n the ISO 18616 series can be found on the ISO website.iv ISO 2016 All rights reservedBS ISO 18616-2:2016ISO 18616-2:2016(E)IntroductionStandardization is a crucial element to improve the efficiency of a returnable packaging system in a supply chain and can help to integrate a supply chain. Standard
18、ization of returnable transport items (RTI) and its operation system (returnable transport system) is the first step for an efficient and seamless supply chain. RTI standards such as container sizes, materials and weights enable a companys supply chain integration. A standardized returnable packagin
19、g operation system facilitates the supply chain automation, increases efficiency of inventory control and reduces total logistics costs. Global standardization of returnable transport systems can help a company to make it easy to invest in their packaging system while facilitating smooth and integra
20、ted supply chain interfaces from suppliers to customers. ISO 2016 All rights reserved vBS ISO 18616-2:2016BS ISO 18616-2:2016Transport packaging Reusable, rigid plastic distribution boxes Part 2: General specifications for testing1 ScopeThis document specifies the test methods for handling and manag
21、ing reusable, rigid plastic distribution boxes. These boxes are based on the modular area 600 mm 400 mm, 600 mm 500 mm, 550 mm 366 mm and subdivisions of them.This document is designed for general purpose applications in a returnable transport system. For automotive industry application, ISO 19709-1
22、, ISO/TS 19709-2 and ISO/TS 19709-3 can be referenced.2 Normative referencesThe following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the
23、 latest edition of the referenced document (including any amendments) applies.ISO 2206, Packaging Complete, filled transport packages Identification of parts when testingISO 2233, Packaging Complete, filled transport packages Conditioning for testingISO 2234, Packaging Complete, filled transport pac
24、kages and unit loads Stacking tests using static loadISO 2248, Packaging Complete, filled transport packages Vertical impact test by droppingISO 3394, Packaging Complete, filled transport packages and unit loads Dimensions of rigid rectangular packages3 Terms and definitionsFor the purposes of this
25、document, the terms and definitions given in ISO 18616-1 and ISO 21067 apply.ISO and IEC maintain terminological databases for use in standardization at the following addresses: IEC Electropedia: available at http:/www.electropedia.org/ ISO Online browsing platform: available at http:/www.iso.org/ob
26、p4 Performance requirements4.1 SurfacesThe box shall be free from foreign bodies, blowholes, cracks and burrs and granules which have not melted, as well as from other defects. Minor unevenness or sunken areas produced in processing are permissible provided that fitness for use is not adversely affe
27、cted.INTERNATIONAL STANDARD ISO 18616-2:2016(E) ISO 2016 All rights reserved 1BS ISO 18616-2:2016ISO 18616-2:2016(E)4.2 DimensionsTolerances on nominal sizes shall be not greater than 0,5 %.The plan view sizes shall not exceed the modular sizes as given in ISO 3394.Tolerances on nominal tare mass sh
28、all not exceed 3 %.4.3 Shape stabilityWhen tested in accordance with 6.2, boxes shall exhibit no visible change or damage such as cracks or embedding. No deformation which reduces the functions of the box shall be acceptable.4.4 Stacking stabilityWhen tested in accordance with 6.1, stacks of three b
29、oxes shall keep their equilibrium during and after the test.The reduction of the height of the stack under load shall be less than 2 % of the first measurement (taken between the first and second measurement).The residual reduction of the height of the stack shall be less than 1 % of the first measu
30、rement (taken between the first and third measurement).4.5 Base deflectionWhen tested in accordance with 6.3, the deflection under load shall be less than 3 % of the actual base diagonal length (taken between the first and second measurement).The residual deflection shall be less than 1 % of the act
31、ual base diagonal length (taken between the first and third measurement).5 Requirements before testing5.1 GeneralAll tests shall be conducted on new and unused boxes.Tests shall be conducted not earlier than 72 h after the manufacture of the box. The time between manufacturing and testing shall be r
32、ecorded.The boxes to be tested shall be selected at random throughout a production batch.The surfaces of the boxes to be tested shall be identified in accordance with ISO 2206.5.2 ConditioningUnless otherwise specified, all samples shall be preconditioned for 24 h at 23 C 2 C before testing in accor
33、dance with ISO 2233.5.3 Dimensions and weightThe overall length, width, height and tare mass shall be determined before the commencement of testing but after conditioning as the mean of five samples.2 ISO 2016 All rights reservedBS ISO 18616-2:2016ISO 18616-2:2016(E)5.4 Test load5.4.1 GeneralThe tes
34、t load shall be calculated by multiplying the maximum load to be contained in or supported by the safety factor of at least 1,5.5.4.2 Test load inside the boxUnless otherwise specified, the test load inside the box shall be uniformly spread and shall occupy more than 80 % of the capacity of the box.
35、 It shall be composed either of fabric or plastic film bags containing 500 g of plastic granules (type A) or steel balls (type B), or the products which have been chosen to be transported in the box.Where both types of bags are used in a box, type B bags shall be placed in the base of the box with t
36、ype A bags above.Empty type A bags shall have flat dimensions of 150 mm 200 mm and shall be able to contain 500 g of plastic granules.Empty type B bags shall have flat dimensions of 100 mm 100 mm and shall be able to contain 500 g of steel balls measuring 5 mm to 8 mm in diameter.5.4.3 Test load on
37、top of the boxTest load on top of the box shall be applied via a flat and rigid surface on the top box (see Figure 1).6 Test methods6.1 Stacking test using static load6.1.1 Test parametersThe following parameters shall be used:a) Temperature of test: 23 C 2 Cb) Number of samples: 3 tests using 3 new
38、 boxes per test (total number: 9 boxes);c) Loading: 1st: 10 % of the test load;2nd: 100 % of the test load.6.1.2 Test methodThe test shall be carried out in accordance with ISO 2234 and the chosen test method shall be recorded.Stack three empty boxes.Place a test load via a flat and rigid surface on
39、 the top box (see Figure 1).Take measurements, expressed in millimetres (mm), at every corner of the stack between the placement level and the surface of application of the test load:a) 1st measurement with 10 % of the test load at 23 C 2 C;b) 2nd measurement with 100 % of the test load after 96 h a
40、t 23 C 2 C;c) Relaxation: The test load is removed and the box is placed at 23 C 2 C for 24 h; ISO 2016 All rights reserved 3BS ISO 18616-2:2016ISO 18616-2:2016(E)d) 3rd measurement with 10 % of the test load at 23 C 2 C.Figure 1 Stacking test using static load6.2 Drop test6.2.1 GeneralThe test shal
41、l be performed in accordance with ISO 2248, using the test parameters given in 6.2.2 and 6.2.3 (see Figure 2).6.2.2 Drop test 1a) Conditioning: 18 C 2 C, 4 h minimum;b) Test temperature: 23 C 2 C;c) Test load: none;d) Height: 0,75 m;e) Number of tests: 5, using new boxes for each sequence of drops (
42、total number 5 boxes).When the test procedure exceeds 4 min, the boxes shall be reconditioned for a minimum period of 30 min.6.2.3 Drop test 2a) Conditioning: 23 C 2 C, 4 h minimum;b) Test temperature: 23 C 2 C;c) Test load: none;d) Height: 2,0 m;e) Number of tests: 5, using new boxes for each seque
43、nce of drops (total number 5 boxes).6.2.4 SequenceThe sequence of drops for every test shall be:a) impact on to whole box base;b) impact on to lower longitudinal edge;4 ISO 2016 All rights reservedBS ISO 18616-2:2016ISO 18616-2:2016(E)c) impact on to lower lateral edge;d) impact on to one lower corn
44、er to lower diagonal line of the box base.The box shall be positioned as if suspended from the opposite corner, edge or side to be tested (see Figure 2). ISO 2016 All rights reserved 5BS ISO 18616-2:2016ISO 18616-2:2016(E)Longitudinal view Lateral view1. Impact on to whole box base2. Example: impact
45、 on to lower longitudinal edge3. Example: impact on to lower lateral edge4. Example: impact on to one lower corner to lower diagonal line of the box baseFigure 2 Drop test sequence6 ISO 2016 All rights reservedBS ISO 18616-2:2016ISO 18616-2:2016(E)6.3 Base deflection test6.3.1 Test parametersThe fol
46、lowing parameters shall be used:a) Temperature of test: 23 C 2 C;b) Number of samples: 2 boxes;c) Loading: 1st: 10 % of the test load;2nd: 100 % of the test load;3rd: 10 % of the test load.6.3.2 Test methodUsing the following method, measure the deflection (d) of the base of the box containing the l
47、oad (F) when supported on an assembly with the same points of support (see Figure 3):a) 1st measurement with a ballast of 10 % of the test load at 23 C 2 C;b) 2nd measurement with a ballast of 100 % of the test load after 96 h at 23 C 2 C;c) Relaxation: The ballast is removed and the box, still rema
48、ining on its support is placed at 23 C 2 C; for 24 h;d) 3rd measurement at 23 C 2 C; with a ballast of 10 % of the test load.All measurements shall be taken at the point of maximum base deflection.Keyd deflectionF loadFigure 3 Static deflection of base ISO 2016 All rights reserved 7BS ISO 18616-2:20
49、16ISO 18616-2:2016(E)Bibliography1 ISO 3676, Packaging Complete, filled transport packages and unit loads Unit load dimensions2 ISO 18616-1, Transport packaging Reusable, rigid plastic distribution boxes Part 1: General purpose application3 ISO 21067, Packaging Vocabulary8 ISO 2016 All rights reservedBS ISO 18616-2:2016BS ISO 18616-2:2016ISO 18616-2:2016(E) ISO 2016 All rights reservedICS 55.180.40Price ba
