1、BRITISH STANDARD BS ISO 5599-1:2001 Incorporating corrigendum no. 1 Pneumatic fluid power Five-port directional control valves Part 1: Mounting interface surfaces without electrical connector ICS 23.100.50 BS ISO 5599-1:2001 This British Standard, having been prepared under the direction of the Engi
2、neering Sector Policy and Strategy Committee, was published under the authority of the Standards Policy and Strategy Committee on 02 November 2001 BSI 2007 ISBN 0 580 38024 6 National foreword This British Standard was published by BSI. It is the UK implementation of ISO 5599-1:2001, incorporating c
3、orrigendum February 2006. It supersedes BS 7389-1:1990 which is withdrawn. The start and finish of text introduced or altered by corrigendum is indicated in the text by tags . Text altered by ISO corrigendum February 2006 is indicated in the text by . The UK participation in its preparation was entr
4、usted to Technical Committee MCE/18, Fluid power systems and components. A list of organizations represented on this committee can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct a
5、pplication. Compliance with a British Standard cannot confer immunity from legal obligations. Amendments issued since publication Amd. No. Date Comments 16975 Corrigendum No. 1 28 February 2007 See national forewordINTERNATIONAL STANDARD ISO 5599-1 Third edition 2001-08-15 Reference number ISO 5599-
6、1:2001(E) ISO 2001 Pneumatic fluid power Five-port directional control valves Part 1: Mounting interface surfaces without electrical connector Transmissions pneumatiques Distributeurs cinq orifices principaux Partie 1: Plans de pose sans connecteur lectriqueISO 5599-1:2001(E) ii ISO 1002 All rithgs
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10、w. ISO 1002 llA rithgs rresev.de Unless torehiwse sficep,dei on rapt of tihs buptacilion may be rperdecudo ro tuilidez in any form ro by nay m,snae ele-c trinoc or m,lacinahce gnidulcni tohppocoyign dna cimrfo,mli tiwtuoh repminoiss ni rwitgni fmor eitreh ISO at teh serddas olebw ro ISOs mme- reb yd
11、ob in the cuotnry fo the rtseuqeer. ISO cporythgi fofiec esaC tsopael 65 1121-HC Geneva 02 Te.l + 41 22 947 10 11 Fax + 14 22 479 09 47 E-liam copyrightsio.ch Web www.iso.chISO 5599-1:2001(E) ISO 1002 All rithgs rreseved iii Contents Page 1 Scope . 1 2 Normative references . 1 3 Terms and definition
12、s 2 4 Dimensional requirements and tolerances . 2 5 Identification of ports and orifices . 2 6 Identification statement (Reference to this part of ISO 5599) . 2 Bibliography. 7ISO 5599-1:2001(E) iv ISO 1002 All rithgs rreseved Foreword ISO (the International Organization for Standardization) is a wo
13、rldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented o
14、n that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted
15、 in accordance with the rules given in the ISO/IEC Directives, Part 3. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. At
16、tention is drawn to the possibility that some of the elements of this part of ISO 5599 may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. International Standard ISO 5599-1 was prepared by Technical Committee ISO/TC 131, Fluid power s
17、ystems, Subcommittee SC 5, Control products and components. This third edition cancels and replaces the second edition (ISO 5599-1:1989), which has been technically revised. ISO 5599 consists of the following parts, under the general title Pneumatic fluid power Five-port directional control valves:
18、Part 1: Mounting interface surfaces without electrical connector Part 2: Mounting interface surfaces with optional electrical connector Part 3: Code system for communication of valve functionsISO 5599-1:2001(E) ISO 1002 All rithgs rreseved v Introduction In pneumatic fluid power systems, power is tr
19、ansmitted and controlled through a gas under pressure circulating within a circuit. The various devices for gas distribution and control can be either mounted directly onto the piping, or mounted on interface surfaces to allow quicker dismantling and to promote equipment interchangeability. Pneumati
20、c directional control valves of the five-port, four-way type, as used on mounting interface surfaces complying with the requirements of this part of ISO 5599, control the flow of compressed gas. Standardization of port and orifice identification, the result of control-mechanism actuation and a syste
21、m of dimensional tolerances are provided to enhance mounting interchangeability of pneumatic control valves used on the mounting surfaces complying with the requirements of this part of ISO 5599.INTERNATIONAL STANDARD ISO 5599-1:2001(E) ISO 1002 All rithgs rreseved 1 Pneumatic fluid power Five-port
22、directional control valves Part 1: Mounting interface surfaces without electrical connector 1 Scope This part of ISO 5599 specifies the requirements for a mounting interface surface without electrical connector for five- port pneumatic directional control valves, for use at a maximum rated pressure
23、of 1) . It gives dimensions and tolerances of the interface features, port identification, and identification of the result of control-mechanism actuation. It is not applicable to the functional characteristics of interfaces. 2 Normative references The following normative documents contain provision
24、s which, through reference in this text, constitute provisions of this part of ISO 5599. For dated references, subsequent amendments to, or revisions of, any of these publications do not apply. However, parties to agreements based on this part of ISO 5599 are encouraged to investigate the possibilit
25、y of applying the most recent editions of the normative documents indicated below. For undated references, the latest edition of the normative document referred to applies. Members of ISO and IEC maintain registers of currently valid International Standards. , Product Specifications (GPS) Geometrica
26、l tolerancing Tolerances of form, orientation, location and run-out. Geometrical Product Specifications (GPS) Indication of surface texture in technical product documentation. ISO 4287, Geometrical Product Specifications (GPS) Surface texture: Profile method Terms, definitions and surface texture pa
27、rameters. ISO 4288, Geometrical Product Specifications (GPS) Surface texture: Profile method Rules and procedures for the assessment of surface texture. ISO 5598, Fluid power systems and components Vocabulary. ISO 11727, Pneumatic fluid power Identification of ports and control mechanisms of control
28、 valves and other components. 1) ; 1,6 MPa 16 bar 1 bar = 0,1 MPa = 10 5 Pa 1 MPa = 1 N/mm 2 ISO 1302: , Text deleted ISO 1101: GeometricalISO 5599-1:2001(E) 2 ISO 1002 All rithgs rreseved 3 Terms and definitions For the purposes of this part of ISO 5599, the terms and definitions given in ISO 5598
29、apply. 4 Dimensional requirements and tolerances 4.1 Dimensional requirements for sizes 1, 2 and 3 are shown in Figure 1 and given in Table 1. 4.2 Dimensional requirements for sizes 4, 5 and 6 are shown in Figure 2 and given in Table 2. 4.3 The main dimensions and tolerances of form and location of
30、the interface features are shown in Figures 3 and 4, and given in Table 3. 4.4 Tolerances on surface condition, within the continuous lines, shall be as follows: surface roughness: (see ISO 1302, ISO 4287 and ISO 4288); surface flatness: over a distance of (see ISO 1101). EXAMPLE 4.5 The mounting su
31、rface shall not include any orifices other than those shown on the figures. All passages shown in the interface shall be included, and shall be connected to open ports in the base. 5 Identification of ports and orifices 5.1 The flow path orifices in the mounting surface interface, and the ports serv
32、ing these orifices, shall be designated as follows (see Figure 4): ports 1, 2, 3, 4 and 5 are the principal flow paths; ports 12 and 14 are the actuation orifices. NOTE Port 14 is preferred for single-source external solenoid pilot supply. 5.2 For monostable valves, the mandatory stable position of
33、the valve shall always be identical to the result of actuation by control mechanism 12, as shown in Figure 5. 5.3 When a positive signal is applied to control mechanism 12, flow port 1 shall be connected with flow port 2 (and 4 with 5). When a positive signal is applied to control mechanism 14, flow
34、 port 1 shall be connected with flow port 4 (and 2 with 3) (see Figure 6 and ISO 11727). 5.4 The orientation of control mechanisms 12 and 14 on the valve relative to flow ports 2, 3, 4 and 5 in the base shall be as shown in Figures 5 and 6. 5.5 Additional options for port identification shall be in
35、accordance with ISO 11727. 6 Identification statement (Reference to this part of ISO 5599) It is strongly recommended that manufacturers use the following statement in test reports, catalogues and sales literature when electing to comply with this part of ISO 5599: “Mounting interface dimensions con
36、form to ISO 5599-1:2001, Pneumatic fluid power Five-port directional control valves Part 1: Mounting interface surfaces without electrical connector.” Ra = 1,6 m 0,1 mm 100 mmISO 5599-1:2001(E) 3 A plane wide by min. long, centred on, and including, the mounting surface, shall be free from any encro
37、achment, except for mounting bolts. Figure 1 Mounting surface Sizes 1, 2 and 3 Table 1 Dimensions of mounting surfaces Sizes 1, 2 and 3 Dimensions in millimetres Size abc Orifice area min. min. max. min. 1 4,5 9 9 14 3 32,5 65 8,5 2,5 38 16,5 43 70 2 7 12 10 19 3 40,5 81 10 3 50 22 56 143 3 10 16 11
38、,5 24 4 53 106 13 4 64 29 71 269 a The minimum depth of orifices of width shall be equal to . b The minimum thread depth provided in the base shall be twice the bolt diameter, (see Figure 4, cross section X-X). c represents the minimum distance between the axes of successive mounting interfaces of t
39、he same size on a multiple block. Y 4L 1 ABCDGL 1 L T PRTWXY mm 2 M5 0,8 M6 1 M8 1,25 GG T Y ISO 5599-1:2001(E) 4 ISO 1002 All rithgs rreseved A plane wide by min. long, centred on and including the mounting surface, shall be free from any encroachment, except for mounting bolts. Figure 2 Mounting s
40、urface Sizes 4, 5 and 6 Table 2 Dimensions of mounting surfaces Sizes 4, 5 and 6 Dimensions in millimetres Size ab c d Orifice area min. min. min. max. min. 4 13 20 14,5 29 4 64,5 77,5 142 15,5 4 74 36,5 82 438 5 17 25 18 34 5 79,5 91,5 171 19 5 88 42 97 652 6 20 30 22 44 5 95 105 200 22,5 5 108 50,
41、5 119 924 a The minimum depth of orifices of width shall be equal to . b is not equal to for sizes 4, 5 and 6 in order to accommodate optional electrical connector requirements. c The minimum thread depth provided in the base shall be twice the bolt diameter, (see Figure 4, cross section X-X). d rep
42、resents the minimum distance between the axes of successive mounting interfaces of the same size on a multiple block. Y 4L 2 ABCDGL 1 L 2 L T PRTWXY mm 2 M8 1,25 M10 1,5 M10 1,5 GG L 2 L 1 T YISO 5599-1:2001(E) ISO 1002 All rithgs rreseved 5 a 10 radii b 4ra di i c 5ori fic es d 2orif ice s e 3orif
43、ice s f All around Figure 3 Dimensions and tolerances of form of interface featuresISO 5599-1:2001(E) 6 ISO 1002 All rithgs rreseved Figure 4 Identification of main actuating orifices and tolerances of position of mounting surfaceISO 5599-1:2001(E) 7 Table 3 Dimensions and tolerances of form and loc
44、ation of interface feature Dimensions and tolerances in millimetres Size 123456 Dimensions 4,5 7 10 13 17 20 91 21 62 02 53 0 14 19 24 29 34 44 a 334455 13,5 14,5 17,5 20,5 25,5 29,5 8 , 51 01 31 5 , 51 92 2 , 5 b 16,5 22 29 36,5 42 50,5 11,25 13,5 16,5 21 26,5 32 25 32 40 50 63 80 Tolerances 0,8 0,
45、8 1 1 1,4 1,4 0,2 0,2 0,3 0,4 0,5 0,5 Orifice area 70 143 269 438 652 924 a The minimum depth of orifices of width shall be equal to . b The minimum thread depth provided in the base shall be twice the bolt diameter, (see Figure 4, cross section X-X). Figure 5 Mandatory stable position of monostable
46、 valve Figure 6 Communication between ports associated with pilot controls A B D G G 1 P T M5 0,8 M61M 8 1,25 M8 1,25 M10 1,5 M10 1,5 X X 1 d a e mm 2 GG T ISO 5599-1:2001(E) 8 ISO 1002 All rithgs rreseved Bibliography 1 ISO 129:1985, Technical drawings Dimensioning General principles, definitions,
47、methods of execution and special indications. 2 ISO 1219-1:1991, Fluid power systems and components Graphic symbols and circuit diagrams Part 1: Graphic symbols. 3 ISO 4400:1994, Fluid power systems and components Three-pin electrical plug connectors with earth contact Characteristics and requiremen
48、ts. 4 ISO 4414:1998, Pneumatic fluid power General rules relating to systems. blankBS ISO 5599-1:2001 BSI 389 Chiswick High Road London W4 4AL BSI British Standards Institution BSI is the independent national body responsible for preparing British Standards. It presents the UK view on standards in E
49、urope and at the international level. It is incorporated by Royal Charter. Revisions British Standards are updated by amendment or revision. Users of British Standards should make sure that they possess the latest amendments or editions. It is the constant aim of BSI to improve the quality of our products
