CSA C22 2 NO 96-2009 Portable power cables (Tenth Edition).pdf

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1、C22.2 No. 96-13Portable power cablesLegal Notice for StandardsCanadian Standards Association (operating as “CSA Group”) develops standards through a consensus standards development process approved by the Standards Council of Canada. This process brings together volunteers representing varied viewpo

2、ints and interests to achieve consensus and develop a standard. Although CSA Group administers the process and establishes rules to promote fairness in achieving consensus, it does not independently test, evaluate, or verify the content of standards.Disclaimer and exclusion of liabilityThis document

3、 is provided without any representations, warranties, or conditions of any kind, express or implied, including, without limitation, implied warranties or conditions concerning this documents fitness for a particular purpose or use, its merchantability, or its non-infringement of any third partys int

4、ellectual property rights. CSA Group does not warrant the accuracy, completeness, or currency of any of the information published in this document. CSA Group makes no representations or warranties regarding this documents compliance with any applicable statute, rule, or regulation.IN NO EVENT SHALL

5、CSA GROUP, ITS VOLUNTEERS, MEMBERS, SUBSIDIARIES, OR AFFILIATED COMPANIES, OR THEIR EMPLOYEES, DIRECTORS, OR OFFICERS, BE LIABLE FOR ANY DIRECT, INDIRECT, OR INCIDENTAL DAMAGES, INJURY, LOSS, COSTS, OR EXPENSES, HOWSOEVER CAUSED, INCLUDING BUT NOT LIMITED TO SPECIAL OR CONSEQUENTIAL DAMAGES, LOST RE

6、VENUE, BUSINESS INTERRUPTION, LOST OR DAMAGED DATA, OR ANY OTHER COMMERCIAL OR ECONOMIC LOSS, WHETHER BASED IN CONTRACT, TORT (INCLUDING NEGLIGENCE), OR ANY OTHER THEORY OF LIABILITY, ARISING OUT OF OR RESULTING FROM ACCESS TO OR POSSESSION OR USE OF THIS DOCUMENT, EVEN IF CSA GROUP HAS BEEN ADVISED

7、 OF THE POSSIBILITY OF SUCH DAMAGES, INJURY, LOSS, COSTS, OR EXPENSES.In publishing and making this document available, CSA Group is not undertaking to render professional or other services for or on behalf of any person or entity or to perform any duty owed by any person or entity to another person

8、 or entity. The information in this document is directed to those who have the appropriate degree of experience to use and apply its contents, and CSA Group accepts no responsibility whatsoever arising in any way from any and all use of or reliance on the information contained in this document.CSA G

9、roup is a private not-for-profit company that publishes voluntary standards and related documents. CSA Group has no power, nor does it undertake, to enforce compliance with the contents of the standards or other documents it publishes.Intellectual property rights and ownershipAs between CSA Group an

10、d the users of this document (whether it be in printed or electronic form), CSA Group is the owner, or the authorized licensee, of all works contained herein that are protected by copyright, all trade-marks (except as otherwise noted to the contrary), and all inventions and trade secrets that may be

11、 contained in this document, whether or not such inventions and trade secrets are protected by patents and applications for patents. Without limitation, the unauthorized use, modification, copying, or disclosure of this document may violate laws that protect CSA Groups and/or others intellectual pro

12、perty and may give rise to a right in CSA Group and/or others to seek legal redress for such use, modification, copying, or disclosure. To the extent permitted by licence or by law, CSA Group reserves all intellectual property rights in this document.Patent rightsAttention is drawn to the possibilit

13、y that some of the elements of this standard may be the subject of patent rights. CSA Group shall not be held responsible for identifying any or all such patent rights. Users of this standard are expressly advised that determination of the validity of any such patent rights is entirely their own res

14、ponsibility.Authorized use of this documentThis document is being provided by CSA Group for informational and non-commercial use only. The user of this document is authorized to do only the following:If this document is in electronic form: load this document onto a computer for the sole purpose of r

15、eviewing it; search and browse this document; and print this document if it is in PDF format.Limited copies of this document in print or paper form may be distributed only to persons who are authorized by CSA Group to have such copies, and only if this Legal Notice appears on each such copy.In addit

16、ion, users may not and may not permit others to alter this document in any way or remove this Legal Notice from the attached standard; sell this document without authorization from CSA Group; or make an electronic copy of this document.If you do not agree with any of the terms and conditions contain

17、ed in this Legal Notice, you may not load or use this document or make any copies of the contents hereof, and if you do make such copies, you are required to destroy them immediately. Use of this document constitutes your acceptance of the terms and conditions of this Legal Notice.Standards Update S

18、erviceC22.2 No. 96-13October 2013Title: Portable power cablesTo register for e-mail notification about any updates to this publication go to shop.csa.ca click on CSA Update ServiceThe List ID that you will need to register for updates to this publication is 2422368.If you require assistance, please

19、e-mail techsupportcsagroup.org or call 416-747-2233.Visit CSA Groups policy on privacy at csagroup.org/legalto find out how we protect your personal information.ISBN 978-1-77139-133-7 2013 CSA GroupAll rights reserved. No part of this publication may be reproduced to any form whatsoever without the

20、prior permission of the publisher.Published in October 2013 by CSA Group A not-for-profit private sector organization 5060 Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5N6 To purchase standards and related publications, visit our Online Store at shop.csa.caor call toll-free 1-800-463-67

21、27 or 416-747-4044.TMA trade-mar k of the Canadian S tandards Association, operating as “CSA Group”Portable power cablesC22.2 No. 96-13C22.2 No. 96-13Portable power cablesOctober 2013 2013 CSA Group 1ContentsTechnical Committee on Wiring Products 8Subcommittee on Portable and Mine Power Cables 10Pre

22、face 121 Scope 132 Reference publications 143 Definitions and abbreviations 163.1 Definitions 163.2 Abbreviations 184 General requirements 185 Multiconductor round cables for mining and general applications rated over 2 kV and up to 35 kV 185.1 Maximum voltage 185.2 Size range 185.3 Construction 195

23、.3.1 Power conductors 195.3.2 Bonding (grounding) conductors 205.3.3 Ground-check conductors 205.3.4 Insulation 215.3.5 Shielding 215.3.6 Power conductor identification 235.3.7 Ground-check conductor identification 235.3.8 Assembly 235.3.9 Jackets 245.3.10 Overall diameters 265.4 Marking 265.4.1 Pro

24、duct marking 265.4.2 Package marking 265.4.3 Alternative marking 265.5 Tests 275.5.1 General 275.5.2 Insulation deformation test 275.5.3 Dielectric voltage withstand test 275.5.4 Insulation resistance test for power conductors 275.5.5 Test for permittivity and power factor of insulated power conduct

25、ors 285.5.6 Test for accelerated water absorption of insulated power conductors 285.5.7 FT1 flame test 285.5.8 FT5 flame test for cables for use in underground coal mines 285.5.9 Volume resistivity test 285.5.10 Cold bend test 295.5.11 Low temperature impact test 29C22.2 No. 96-13Portable power cabl

26、esOctober 2013 2013 CSA Group 25.5.12 Weather resistance test 306 Multiconductor round cables for mining and general applications rated up to 2 kV 306.1 Construction 306.1.1 Size range 306.1.2 Power conductors 306.1.3 Bonding (grounding) conductors 306.1.4 Ground-check conductors 316.1.5 Insulation

27、316.1.6 Shielding 326.1.7 Power conductor identification 326.1.8 Ground-check conductor identification 326.1.9 Assembly 326.1.10 Shielding, Type SHC-GC 326.1.11 Jackets 326.1.12 Overall diameters 346.2 Marking 346.2.1 Product marking 346.2.2 Package marking 346.2.3 Alternative marking 356.3 Tests 35

28、6.3.1 General 356.3.2 Insulation deformation test 356.3.3 Spark test 356.3.4 Dielectric voltage withstand test 356.3.5 Insulation resistance test 356.3.6 Test for accelerated water absorption of insulated conductors 356.3.7 FT1 flame test 366.3.8 FT5 flame test for cables for use in underground coal

29、 mines 366.3.9 Volume resistivity test 366.3.10 Cold bend test 366.3.11 Low temperature impact test 366.3.12 Weather resistance test 366.3.13 Jacket resistance of nonshielded cables 367 Single-conductor cables for mining and general applications rated up to 35 kV 377.1 Single-conductor Type W cables

30、 rated up to 2 kV 377.1.1 General 377.1.2 Construction 377.2 Type SH cables rated 5, 8, 15, 25, and 35 kV 377.2.1 General 377.2.2 Construction 387.3 Marking 397.3.1 Product marking 397.3.2 Package marking 407.3.3 Alternative marking 407.4 Tests 407.4.1 General 407.4.2 XLPE insulation deformation tes

31、t 40C22.2 No. 96-13Portable power cablesOctober 2013 2013 CSA Group 37.4.3 Dielectric voltage withstand test 407.4.4 Insulation resistance test 417.4.5 Test for permittivity and power factor of insulated power conductors Type SH only 417.4.6 Test for accelerated water absorption of insulated conduct

32、ors 417.4.7 FT1 flame test 417.4.8 FT5 flame test for cables for use in underground coal mines 417.4.9 Volume resistivity test 417.4.10 Cold bend test 417.4.11 Low temperature impact test 417.4.12 Weather resistance test 417.4.13 Jacket resistance of Type W nonshielded cables 418 Two- and three-cond

33、uctor flat cables for mining and general applications rated up to 2 kV 418.1 General 418.1.1 Two-conductor flat twin cables 418.1.2 Three-conductor flat cables 428.2 Construction 428.2.1 Size range 428.2.2 Power conductors 428.2.3 Bonding (grounding) conductors 438.2.4 Ground-check conductor 438.2.5

34、 Insulation 438.2.6 Power conductor identification 438.2.7 Ground-check conductor identification 438.2.8 Jackets 448.2.9 Overall dimensions 448.3 Marking 448.3.1 Product marking 448.3.2 Package marking 448.3.3 Alternative marking 458.4 Tests 458.4.1 General 458.4.2 Spark test 458.4.3 Dielectric volt

35、age withstand test 458.4.4 Insulation resistance test 458.4.5 Test for accelerated water absorption of insulated conductors 458.4.6 FT1 flame test 458.4.7 FT5 flame test for cables for use in underground coal mines 458.4.8 Cold bend test 468.4.9 Low temperature impact test 468.4.10 Weather resistanc

36、e text 468.4.11 Jacket resistance 469 Three-conductor SHD-PCG round cables with a central bonding (grounding) conductor for underground coal mining applications rated up to 5 kV 469.1 General 469.2 Construction 469.2.1 General 469.2.2 Power conductors 46C22.2 No. 96-13Portable power cablesOctober 20

37、13 2013 CSA Group 49.2.3 Bonding (grounding) conductor 479.2.4 Ground-check conductor 479.2.5 Insulation 489.2.6 Shielding 489.2.7 Power conductor identification 489.2.8 Assembly 489.2.9 Jackets 489.2.10 Overall diameters 489.3 Marking 499.3.1 Product marking 499.3.2 Package marking 499.3.3 Alternat

38、ive marking 499.4 Tests 499.4.1 General 499.4.2 Dielectric voltage withstand test 499.4.3 Insulation resistance test 499.4.4 Test for permittivity and power factor of 5000 V insulated power conductors 509.4.5 Test for accelerated water absorption of insulated conductors 509.4.6 FT1 flame test 509.4.

39、7 FT5 flame test for cables for use in underground mines 509.4.8 Test for volume resistivity of conductor shield for 5000 V rated cable 5010 Arc-welding cable 5010.1 General 5010.2 Construction 5010.2.1 Conductors 5010.2.2 Separator 5110.2.3 Covering 5110.3 Tests 5110.3.1 Flame tests 5110.3.2 Test f

40、or thermal aging of covering 5110.3.3 Cold bend test 5210.3.4 Low temperature impact test Optional 5210.4 Markings 5210.4.1 Product marking 5210.4.2 Package marking 5310.4.3 Alternative marking 5311 Single-conductor Type PPC rated 600 V 5311.1 General 5311.2 Construction 5311.2.1 Conductors 5311.2.2

41、 Separator 5411.2.3 Insulation 5411.3 Tests 5411.3.1 Flame tests 5411.3.2 Test for thermal aging of insulation 5511.3.3 Cold bend test 5511.3.4 Low temperature impact test Optional 55C22.2 No. 96-13Portable power cablesOctober 2013 2013 CSA Group511.3.5 Weather resistance test 5511.3.6 Electrical te

42、sts 5511.3.7 Mechanical tests 5611.4 Markings 5611.4.1 Product marking 5611.4.2 Package marking 5711.4.3 Alternative marking 5712 Single and multiconductor Type PPC cables for general applications rated up to 2 kV 5712.1 General 5712.2 Construction 5712.2.1 Size range 5712.2.2 Power conductors 5812.

43、2.3 Bonding (grounding) conductors 5812.2.4 Ground-check conductors 5812.2.5 Insulation 5912.2.6 Power conductor identification 5912.2.7 Ground-check conductor identification 5912.2.8 Assembly 5912.2.9 Jackets 6012.2.10 Overall diameter 6012.3 Marking 6012.3.1 Product marking 6012.3.2 Package markin

44、g 6112.3.3 Alternative marking 6112.4 Tests 6112.4.1 General 6112.4.2 Insulation deformation test 6112.4.3 Dielectric voltage withstand test 6112.4.4 Insulation resistance test 6212.4.5 FT1 flame test (mandatory for multiconductor constructions) 6212.4.6 FT5 flame test (mandatory for all types of PP

45、C cables) 6212.4.7 Cold bend test 6212.4.8 Low temperature impact test Optional 6212.4.9 Weather resistance test 6212.4.10 Jacket resistance 6212.4.11 Test for accelerated water absorption Optional 6213 Flexible multiconductor cable for use with cranes and hoists rated 600 V (festoon cable) 6313.1 G

46、eneral 6313.2 Construction 6313.2.1 Conductors 6313.2.2 Size 6313.2.3 DC resistance 6313.2.4 Insulation 6313.2.5 Assembly 6313.2.6 Identification of conductors 6413.2.7 Overall jacket 6413.3 Marking 64C22.2 No. 96-13Portable power cablesOctober 2013 2013 CSA Group 613.3.1 Product marking 6413.3.2 Pa

47、ckage marking 6413.3.3 Alternative marking 6413.4 Tests 6513.4.1 General 6513.4.2 Cold bend test 6513.4.3 Deformation 6513.4.4 Heat shock (applicable to types with TPE and PVC jackets) 6513.4.5 FT1 flame test Mandatory 6513.4.6 FT4 flame test Optional 6513.4.7 Spark test 6513.4.8 Insulation resistan

48、ce at elevated temperature Optional 6513.4.9 Permittivity Optional 6613.4.10 Weather resistance test Optional 6613.4.11 Dielectric voltage withstand test 6614 Multiconductor round cables for variable frequency drive (VFD) applications rated up to 15 kV 6614.1 General 6614.2 Maximum cable voltage and

49、 power conductor size range 6714.3 Construction 6714.3.1 Power conductors 6714.3.2 Bonding (grounding) conductors 6814.3.3 Ground-check conductors 6814.3.4 Insulation 6914.3.5 Insulation shielding 6914.3.6 Power conductor identification 7014.3.7 Ground-check conductor(s) identification 7014.3.8 Assembly 7014.3.9 Jackets 7114.3.10 Overall diameters 7314.4 Marking 7314.4.1 Product marking 7314.4.2 Package marking 7314.4.3 Alternative marking 7314.5 Tests 7314.5.1 General 7314.5.2 Insulation deformation test 7414.5.3 Spark test Constructions up to

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