CSA G12-2014 Zinc-coated steel wire strand (Fourth Edition).pdf

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1、G12-14Zinc-coated steel wire strandLegal Notice for StandardsCanadian Standards Association (operating as “CSA Group”) develops standards through a consensus standards development process approvedby the Standards Council of Canada. This process brings together volunteers representing varied viewpoin

2、ts and interests to achieve consensusand develop a standard. Although CSA Group administers the process and establishes rules to promote fairness in achieving consensus,it doesnot independently test, evaluate, or verify the content of standards.Disclaimerand exclusion of liabilityThis document is pr

3、ovided without any representations, warranties, or conditions of any kind, express or implied, including, without limitation,implied warranties or conditions concerning this documents fitness for a particularpurpose or use, its merchantability, or its non-infringementof any third partys intellectual

4、 property rights. CSA Group does not warrant the accuracy, completeness, or currency of any of the informationpublished in this document. CSA Group makes no representations or warranties regarding this documents compliancewith any applicablestatute, rule, or regulation.IN NO EVENT SHALL CSA GROUP, I

5、TS VOLUNTEERS, MEMBERS, SUBSIDIARIES, OR AFFILIATED COMPANIES, OR THEIR EMPLOYEES, DIRECTORS, OROFFICERS, BE LIABLE FOR ANY DIRECT, INDIRECT, OR INCIDENTAL DAMAGES, INJURY, LOSS, COSTS, OR EXPENSES,HOWSOEVER CAUSED,INCLUDING BUT NOT LIMITED TO SPECIAL OR CONSEQUENTIAL DAMAGES, LOST REVENUE,BUSINESS

6、INTERRUPTION, LOST OR DAMAGED DATA,OR ANY OTHER COMMERCIAL OR ECONOMIC LOSS,WHETHER BASED IN CONTRACT, TORT (INCLUDING NEGLIGENCE), OR ANY OTHER THEORY OFLIABILITY, ARISING OUT OF OR RESULTING FROM ACCESS TO OR POSSESSION OR USE OF THIS DOCUMENT, EVEN IF CSA GROUP HAS BEENADVISED OF THE POSSIBILITY

7、OF SUCH DAMAGES, INJURY, LOSS, COSTS, OR EXPENSES.In publishing and making this document available, CSA Group is not undertaking to render professional or other servicesfor or on behalf of anyperson or entity or to perform any duty owed by any person or entity to another person or entity. The inform

8、ation in this document is directedto those who have the appropriate degree of experience to use and apply its contents, and CSA Group accepts no responsibility whatsoeverarising in any way from any and all use of or reliance on the information contained in this document.CSA Group is a private not-fo

9、r-profit company that publishes voluntary standards and related documents. CSA Group has no power, nor does itundertake, to enforce compliancewith the contents of the standards or other documents it publishes.Intellectualproperty rights and ownershipAs between CSA Group and the users of this documen

10、t (whether it be in printed or electronic form), CSA Group is the owner, or the authorizedlicensee,of all works contained herein that are protected by copyright, all trade-marks (except as otherwisenoted to the contrary), and allinventions and trade secrets that may be contained in this document, wh

11、ether or not such inventions and trade secrets are protected by patentsand applications for patents. Without limitation, the unauthorized use, modification, copying, or disclosure of this document may violate lawsthat protect CSA Groups and/or others intellectual property and may give rise to a righ

12、t in CSA Group and/or others to seek legal redress forsuch use, modification, copying, or disclosure. To the extent permitted by licence or by law, CSA Group reserves all intellectual property rights inthis document.Patent rightsAttention is drawn to the possibility that some of the elements of this

13、 standard may be the subject of patent rights. CSA Group shall not be heldresponsible for identifying any or all such patent rights. Users of this standard are expressly advised that determination of the validity of any suchpatent rights is entirely their own responsibility.Authorized use of this do

14、cumentThis document is being provided by CSA Group for informational and non-commercial use only. The user of this document is authorized to doonly the following:If this document is in electronic form: load this document onto a computer for the sole purpose of reviewing it; search and browse this do

15、cument; and print this document if it is in PDF format.Limited copies of this document in print or paper form may be distributed only to persons who are authorized by CSA Group to have such copies,and only if this Legal Notice appears on each such copy.In addition, users may not and may not permit o

16、thers to alter this document in any way or remove this Legal Notice from the attached standard; sell this document without authorization from CSA Group; or make an electronic copy of this document.If you do not agree with any of the terms and conditions contained in this Legal Notice, you may not lo

17、ad or use this document or make anycopies of the contents hereof, and if you do make such copies, you are required to destroy them immediately. Use of this document constitutesyour acceptanceof the terms and conditions of this Legal Notice.Standards UpdateServiceG12-14October 2014Title: Zinc-coated

18、steel wire strandTo register for e-mail notification about any updates to this publication go to shop.csa.ca click on CSA Update ServiceThe List ID that you will need to register for updates to this publication is 2423365.If you require assistance, please e-mail techsupportcsagroup.org or call 416-7

19、47-2233.Visit CSA Groups policy on privacy at csagroup.org/legalto find out how we protect your personalinformation.ISBN 978-1-77139-730-8 2014 CSA GroupAll rights reserved.No part of this publication may be reproduced in any form whatsoever withoutthe prior permission of the publisher.Published in

20、October 2014 by CSA GroupA not-for-profit private sector organization5060 Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5N6To purchase standards and related publications, visit our Online Store at shop.csa.caor call toll-free 1-800-463-6727 or 416-747-4044.TMA trade-mar k of the Canadian

21、 S tandards Association, operating as “CSA Group”Zinc-coated steel wire strandG12-14G12-14 Zinc-coated steel wire strandOctober 2014 2014 CSA Group 1ContentsTechnical Committee on Overhead Electrical Conductors 3Preface 61 Scope 72 Reference publications 73 Definitions 84 Steel wire requirements 84.

22、1 General requirements 84.1.1 Type of steel 84.1.2 Type of zinc 84.1.3 Condition of the bare wire 94.1.4 Joints 94.1.5 Finish 94.2 Dimensional,mechanical property, and coating requirements 94.2.1 General 94.2.2 Wire diameter tolerance and roundness requirements 94.2.3 Tensile strength and elongation

23、 requirements 94.2.4 Ductility requirements 104.2.5 Zinc-coating adherence requirements 104.2.6 Zinc coating 105 Steel strand requirements 115.1 General requirements 115.1.1 Condition of the strand 115.1.2 Lubrication 115.1.3 Factory joints 115.1.4 Lay 125.1.5 Diameter 125.2 Mechanical requirements

24、of the completed steel strand 155.2.1 Constructions, rated breaking strength, and mass (weight) requirements 155.2.2 Elongation requirement 156 Strand length tolerance 157 Packaging 167.1 Reels and coils 167.2 Ends and binding 167.3 Inside coil diameter 168 Marking: Tags 169 Quality assurance 16G12-

25、14 Zinc-coated steel wire strandOctober 2014 2014 CSA Group 210 Sampling procedures 1610.1 Sampling procedure for wire prior to fabrication into a strand 1610.2 Sampling procedure for completed strand 1711 Test procedures 1711.1 Zinc-coated wire 1711.1.1 Diameter tolerance and roundness tests 1711.1

26、.2 Tension test 1711.1.3 Elongation test 1711.1.4 Ductility and zinc-coating adherence tests 1711.1.5 Mass (weight) of zinc-coating test 1811.1.6 Retests 1811.2 Zinc-coated strand 1811.2.1 Rated breaking strength test 1811.2.2 Elongation test 1811.2.3 Retests 1812 Information to be supplied to the v

27、endor by the purchaser 19G12-14 Zinc-coated steel wire strandOctober 2014 2014 CSA Group 3Technical Committeeon OverheadElectricalConductorsJ. Duxbury Surrey, British ColumbiaCategory: General InterestChairJ.M. Asselin General Cable Canada Ltd.,Brampton, OntarioCategory: Producer InterestVice-ChairG

28、.C. Baker General Cable Industries, Inc.,Highland Heights, Kentucky, USAAssociateC. Culinescu Hydro One Networks Inc.,Toronto, OntarioAssociateK. Dostie British Columbia Hydro,Burnaby, British ColumbiaAssociateE. Ghannoum Outremont, QubecCategory: General InterestS. Godin Intral b) provide an explan

29、ation of circumstances surrounding the actual field condition; andc) where possible, phrase the request in such a way that a specific “yes” or “no” answer will address theissue.Committee interpretations are processed in accordance with the CSA Directives and guidelines governingstandardization and a

30、re available on the Current Standards Activities page at standardsactivities.csa.ca.5) This Standard is subject to review five years from the date of publication. Suggestions for its improvement willbe referred to the appropriate committee. To submit a proposal for change, please send the followingi

31、nformation to inquiriescsagroup.org and include “Proposal for change” in the subject line:a) Standard designation (number);b) relevant clause,table, and/or figure number;c) wording of the proposed change; andd) rationale for the change.G12-14 Zinc-coated steel wire strandOctober 2014 2014 CSA Group

32、7G12-14Zinc-coatedsteel wire strand1 Scope1.1This Standard describes zinc-coated steel wire strand suitable for use as guys, suspension strand, spanwires, and overhead ground wire strand. Overhead ground wire strand for electric power transmission isproduced free of wire joints. Included are require

33、ments for Grades 800, 1100, 1300, and 1500 (110, 160,180, and 220). Zinc coatings for all grades include hot-dip Class A and electro-galvanized Class A, B, or C.Construction features include strands containing 7, 19, or more than 19 wires.1.2This Standard is not intended for use in the manufacture a

34、nd purchase of galvanized bridge or ACSRstrands, smooth coil track strand, or galvanized sash cord.1.3The values given in SI units are the units of record for the purposes of this Standard. The values given inparentheses are for information and comparison only. The values stated in each system are n

35、ot exactequivalents. Each system is to be used independently of the other.1.4In this Standard,“shall” is used to express a requirement, i.e., a provision that the user is obliged tosatisfy in order to comply with the standard; “should” is used to express a recommendation or thatwhich is advised but

36、not required; and “may” is used to express an option or that which is permissiblewithin the limits of the standard.Notes accompanying clauses do not include requirements or alternative requirements; the purpose of anote accompanying a clause is to separate from the text explanatory or informative ma

37、terial.Notes to tables and figures are considered part of the table or figure and may be written asrequirements.Annexes are designated normative (mandatory) or informative (nonmandatory)to define theirapplication.2 Reference publicationsThis Standard refers to the following publications and where su

38、ch reference is made, it shall be to theedition listed below, including any amendments published thereto.CSA GroupG162.1-M1977(withdrawn)Methods of determining mass of coating on zinc-coated (galvanized) steel wireG12-14 Zinc-coated steel wire strandOctober 2014 2014 CSA Group 8Z90-1975(withdrawn)In

39、troduction to sampling proceduresfor materials and manufacturedproductsASTM (ASTM International)B6-13Specification for Zinc3 DefinitionsThe following definitions shall apply in this Standard:Centre wire the wire in the axis of a strand about which the remaining wires are laid.Construction the number

40、 and arrangement of the wires in a strand.Designated strand size a reference to indicate the strand size and construction.Electro-zinc-coated (electro-galvanized) a type of zinc coating produced by passing the wire throughan electrolytic cell containing zinc salts.Grade of strand a designation of st

41、rand in terms of the strength grade of the wire used in thefabrication of the strand.Hot-dip-coated a type of zinc coating produced by passing the wire through molten zinc.Left-hand lay a counter-clockwise twist of the outer wire layer of a strand away from the observer.Pitch the axial length of one

42、 complete turn of the helix formed by an individual wire in a strand.Quality assurance a planned and systematic pattern of all means and actions designed to provideadequate confidence that items or services meet contractual and jurisdictionalrequirements and willperform satisfactorily in service. Qu

43、ality assurance includes quality control.Quality control those actions that provide a means to measure and regulate the characteristics of anitem or service to established requirements.Strand an assembly of wires laid helically around a centre wire in one or more symmetrical layer(s).Zinc-coated (wi

44、re) a wire that has a coating of zinc applied by either the hot-dip process or theelectro-galvanizing process.4 Steel wire requirements4.1 General requirements4.1.1 Type of steelThe wire shall be made from steel produced by the basic open hearth, electric furnace, or basic oxygensteelmaking process.

45、4.1.2 Type of zincThe slab zinc when used for the coating shall be any grade of zinc conforming to ASTM B6.G12-14 Zinc-coated steel wire strandOctober 2014 2014 CSA Group 94.1.3 Conditionof the bare wireThe bare wire shall be of smooth uniform finish consistent with good commercial practice and free

46、 frominjurious defects.4.1.4 JointsThere shall be no joints of any kind made in the finished wire to be used in overhead ground wire strand.Electrically butt-welded joints made prior to the start of wire drawing shall be permitted.4.1.5 FinishThe zinc-coated wire shall be free from any imperfections

47、 not consistent with good commercial practice.The zinc-coating shall be continuous and reasonably smooth.4.2 Dimensional,mechanicalproperty, and coating requirements4.2.1 GeneralThe following requirements shall apply to the wire before fabrication into strand.4.2.2 Wire diameter tolerance and roundn

48、ess requirementsEach zinc-coated wire shall not vary in diameter by more than the values shown in Table 1 and shall notvary in roundness by more than one-half the total permissible diameter tolerance when tested inaccordance with the requirements of Clause 11.1.1. Gauging of the wire shall be carrie

49、d out in areaswhere the zinc-coating is uniform.Table 1Diameter tolerances for zinc-coated steel wire(See Clauses 4.2.2 and 11.1.)Nominaldiameter of coated wire Permissiblediameter tolerancesIncluded Excluded Minus Plusmminmminmminmmin1.65 0.065 2.31 0.091 0.08 0.003 0.08 0.0032.31 0.091 3.07 0.121 0.10 0.004 0.10 0.0043.07and larger0.121and larger 0.13 0.005 0.13 0.0054.2.3 Tensile strength and elongationrequirementsThe tensile strength of the wire, based on the nominal wire diameter, and the elongation shall conformto the values in Tabl

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