DIN EN 12079-3-2006 Offshore containers and associated lifting sets - Part 3 Periodic inspection examination and testing English version EN 12079-3 2006《海岸集装箱及其相关提升设备 第3部分 定期检验、检查和.pdf

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1、Juli 2006DEUTSCHE NORM Normenausschuss Erdl- und Erdgasgewinnung (NG) im DINPreisgruppe 11DIN Deutsches Institut fr Normung e.V. Jede Art der Vervielfltigung, auch auszugsweise, nur mit Genehmigung des DIN Deutsches Institut fr Normung e.V., Berlin, gestattet.ICS 53.020.30; 55.180.10!,kBx“9723185www

2、.din.deDDIN EN 12079-3Offshore-Container und zugehrige Anschlaggarnituren Teil 3: Wiederkehrende Kontrolle, Inspektion und Prfung;Englische Fassung EN 12079-3:2006Offshore containers and associated lifting sets Part 3: Periodic inspection, examination and testing;English version EN 12079-3:2006Conte

3、neurs pour utilisation en mer et dispositifs de levage associs Partie 3: Contrle priodique, inspection et essais;Version anglaise EN 12079-3:2006Alleinverkauf der Normen durch Beuth Verlag GmbH, 10772 BerlinMit DIN EN 12079-1:2006-07Ersatz frDIN EN 12079:1999-06www.beuth.deGesamtumfang 20 SeitenB55E

4、B1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03 DIN EN 12079-3:2006-07 2 Nationales Vorwort Diese Europische Norm EN 12079-3:2006 ist vom Technischen Komitee CEN/TC 280 Offshore-Container“ (Sekretariat: BSI) ausgearbeitet worden. Im DIN war hierfr der Arbeitsausschuss NG 280“ des No

5、rmenausschusses Erdl- und Erdgasgewinnung (NG) zustndig. Diese Europische Norm enthlt unter Bercksichtigung des DIN-Prsidialbeschlusses 13/1983 nur die englische Originalfassung der EN-Norm. nderungen Gegenber DIN EN 12079:1999-06 wurden folgende nderungen vorgenommen: a) die Norm wurde in DIN EN 12

6、079-1 und DIN EN 12079-3 aufgeteilt; b) der Inhalt wurde vollstndig berarbeitet. Frhere Ausgaben DIN EN 12079: 1999-06 B55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12079-3 April 2006 ICS 55.180.10 Supersedes EN 12079:1999En

7、glish Version Offshore containers and associated lifting sets Part: 3 Periodic inspection, examination and testing Conteneurs pour utilisation en mer et dispositifs de levage associs Partie 3: Contrle priodique, inspection et essais Offshore-Container und zugehrige Anschlaggarnituren Teil 3: Wiederk

8、ehrende Kontrolle, Inspektion und Prfung This European Standard was approved by CEN on 9 March 2006. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up

9、-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation und

10、er the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Ic

11、eland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue

12、de Stassart, 36 B-1050 Brussels 2006 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12079-3:2006: EB55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03 EN 12079-3:2006 (E) 2 Contents Page Foreword3 1 Scope 4 2 Norm

13、ative references 4 3 Terms and definitions .5 4 Symbols 5 5 Container inspection plate6 6 Schedule of periodic inspection/ examination and test containers 7 7 Container lifting test 8 7.1 General8 7.2 Test equipment and calibration9 8 Non-destructive examination of welds9 8.1 General9 8.2 Non-destru

14、ctive examination (NDE) methods 9 8.3 Non-Destructive Examination (NDE) Operators .9 9 Visual inspection 10 9.1 General. 10 9.2 Markings 10 9.3 Welds . 10 9.4 Pad eyes and lashing points . 10 9.5 Structure 10 9.6 Door closures 10 9.7 Floor . 10 10 Marking of the inspection plate. 10 11 Inspection re

15、port. 11 12 Pre-trip inspections 11 13 Record keeping. 12 14 Damage and repair procedures. 12 15 Schedule of inspection/examination and test Lifting sets 12 15.3 Load testing of chain sling legs 13 15.4 Non-destructive examination of sling components except wire rope legs 13 15.6 Marking of the lift

16、ing set identification tag 14 15.7 Inspection report. 14 15.8 Record keeping. 14 15.9 Damage and repair procedures. 14 16 Inspection of attachment of lifting set to an offshore container . 15 16.1 Attachment 15 16.2 Inspection report. 15 16.3 Record keeping. 15 inspection of offshore containers. 16

17、inspection of lifting sets intended for use with offshore containers 17 Bibliography. 18 Annex A (informative) Recommended knowledge and experience of staff responsible for Annex B (informative) Recommended knowledge and experience of staff responsible for B55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8

18、DD9NormCD - Stand 2007-03 EN 12079-3:2006 (E) 3 Foreword This document (EN 12079-3:2006) has been prepared by Technical Committee CEN/TC 280 “Offshore containers and associated lifting sets”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national stan

19、dard, either by publication of an identical text or by endorsement, at the latest by October 2006, and conflicting national standards shall be withdrawn at the latest by October 2006. This document, together with EN 12079-1:2006, supersedes EN 12079:1999. According to the CEN/CENELEC Internal Regula

20、tions, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Nor

21、way, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. B55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03 EN 12079-3:2006 (E) 4 1 Scope This part of EN 12079 specifies requirements for the periodic inspection, examination and testing of o

22、ffshore freight and service containers, built in accordance with EN 12079-1, with maximum gross mass not exceeding 25000 kg and their associated lifting sets, intended for repeated use to, from and between offshore installations and ships. Inspection requirements following damage and repair of offsh

23、ore containers are also included. Other parts of the standard are: EN 12079-1, Offshore containers and associated lifting sets Part 1: Offshore container Design, manufacture and marking EN 12079-2, Offshore containers and associated lifting sets Part 2: Lifting sets Design, manufacture and marking G

24、uidance as to the knowledge and experience required by those responsible for carrying out periodic inspection and testing is given in Annex A Recommended knowledge and experience of staff responsible for inspection of offshore containers. Guidance on pre-trip inspections is given in Annex B Recommen

25、ded knowledge and experience of staff responsible for inspection of lifting sets intended for use with offshore containers. 2 Normative references The following referenced documents are indispensable for the application of this European Standard. For dated references, only the edition cited applies.

26、 For undated references, the latest edition of the referenced document (including any amendments) applies. EN 12079-1:2006, Offshore containers and associated lifting sets Part 1: Offshore containers Design, manufacture and marking EN 12079-2:2006, Offshore containers and associated lifting sets Par

27、t 2: Lifting sets Design, manufacture and marking EN 473, Non-destructive testing Qualification and certification of NDT personnel - General principles EN 571-1, Non-destructive testing Penetrant testing General principles EN 818-4:1996, Short link chain for lifting purposes Safety Part 4: Chain sli

28、ngs Grade 8 EN 818-6, Short link chain for lifting purposes Safety Part 6: Chain slings Specification for information for use and maintenance to be provided by the manufacturer EN 970, Non-destructive examination of fusion welds Visual examination EN 1289, Non-destructive examination of welds Penetr

29、ant testing of welds Acceptance levels EN 1290, Non-destructive examination of welds Magnetic particle examination of welds EN 1291, Non-destructive testing of welds Magnetic particle testing of welds Acceptance levels EN 1435, Non-destructive examination of welds Radiographic examination of welded

30、joints B55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03 EN 12079-3:2006 (E) 5 EN 1712, Non-destructive examination of welds Ultrasonic examination of welded joints Acceptance levels EN 1714, Non destructive examination of welds Ultrasonic examination of welded joints EN 12517-1,

31、Non-destructive testing of welds Part 1: Evaluation of welded joints in steel, nickel, titanium and their alloys by radiography Acceptance levels EN 13414-2, Steel wire rope slings Safety Part 2:Specification for information for use and maintenance to be provided by the manufacturer EN 30042, Arc-we

32、lded joints in aluminium and its weldable alloys Guidance on quality levels for imperfections (ISO 10042:1992) EN ISO 3834-2, Quality requirements for fusion welding of metallic materials Part 2: Comprehensive quality requirements (ISO 3834-2:2005) EN ISO 5817, Welding Fusion-welded joints in steel,

33、 nickel, titanium and their alloys (beam welding excluded) Quality levels for imperfections (ISO 5817:2003) EN ISO/IEC 17020, General criteria for the operation of various types of bodies performing inspection (ISO/IEC 17020:1998) 3 Terms and definitions For the purposes of this standard, the terms

34、and definitions given in EN 120791:2006 and the following apply. 3.1 owner legal owner of the offshore container or the delegated nominee of that body 3.2 visual inspection inspection of the characteristics of a product and determination of its conformity with specified requirements where applicable

35、, and based on professional judgement where general requirements apply 3.3 visual examination examination in accordance with EN 970 4 Symbols R The rating i.e. the maximum gross mass of the container including permanent equipment and cargo but excluding the lifting set, in kg; T The tare mass, i.e.

36、the mass of an empty container including any permanent equipment excluding cargo and lifting set, in kg; P The payload, i.e. the maximum permissible mass of cargo which may be safely transported by the container, in kg. NOTE 1 P = R - T B55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 20

37、07-03 EN 12079-3:2006 (E) 6 NOTE 2 R, T and P are, by definition, in units of mass, kilograms (kg). Where design requirements are based on the gravitational forces derived from these values, those forces are indicated thus: Rg, Tg and Pg the units of which are in newtons or multiples thereof. 5 Cont

38、ainer inspection plate 5.1 General Containers shall be fitted with a plate carrying the information specified in 5.2. The plate shall be made of corrosion resistant material securely attached externally in a manner designed to avoid unauthorized or accidental removal. The plates shall be fitted to a

39、 door, or, on containers with no doors, in a prominent position. Aluminium rivets have been found to be unsuitable as a fixing method in the offshore environment and shall not be used. The information on the plate shall be in the English language (see Note). The text shall be permanently and legibly

40、 marked on the plates in characters not less than 4 mm high. NOTE Provision for an additional language may be made. 5.2 Contents of inspection plate The plate shall be headed “OFFSHORE CONTAINER INSPECTION PLATE - EN 12079-3: 2006“ The plate shall contain the following information: a) owners contain

41、er number; b) owners name; c) date of last inspection. The date of last inspection shall be the date on which the most recent inspection was carried out to the satisfaction of the competent person. To avoid confusion, the plate shall not carry the date of the next inspection. Provision shall be made

42、 on the plate to facilitate permanent marking to record a minimum of nine inspections. NOTE 1 For marking of the inspection plate see Clause 10. NOTE 2 A recommended format for the plate is shown in Figure 1. B55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03 EN 12079-3:2006 (E) 7

43、NOTE The information required for the inspection plate may be combined with the Offshore Container Data Plate (see EN 12079 - 1). Figure 1 Example of Inspection Plate 6 Schedule of periodic inspection/ examination and test containers Containers and lifting sets shall be periodically inspected, exami

44、ned and if necessary tested in accordance with the schedule listed in Table 1, by an inspection body meeting the requirements of EN ISO/IEC 17020. NOTE 1 Guidance as to the recommended knowledge and experience of staff responsible for inspections for the purposes of EN ISO/IEC 17020 is given in Anne

45、x A. When the schedule includes a lifting test, the non-destructive examination and visual inspection shall both be carried out after the lifting test. NOTE 2 The inspection body may require other or additional inspections, examinations and or tests. B55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03

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