DIN EN 474-12-2010 Earth-moving machinery - Safety - Part 12 Requirements for cable excavators German version EN 474-12 2006+A1 2008《土方机械 安全性 第12部分 塔式缆索挖掘机用要求》.pdf

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DIN EN 474-12-2010 Earth-moving machinery - Safety - Part 12 Requirements for cable excavators German version EN 474-12 2006+A1 2008《土方机械 安全性 第12部分 塔式缆索挖掘机用要求》.pdf_第1页
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1、May 2010 Translation by DIN-Sprachendienst.English price group 13No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 53

2、100!$bM“1636142www.din.deDDIN EN 474-12Earth-moving machinery Safety Part 12: Requirements for cable excavators (includes AmendmentA1:2008)English translation of DIN EN 474-12:2010-05Erdbaumaschinen Sicherheit Teil 12: Anforderungen fr Seilbagger (enthlt nderung A1:2008)Englische bersetzung von DIN

3、 EN 474-12:2010-05Engins de terrassement Scurit Partie 12: Prescriptions applicables aux pelles cbles (Amendement A1:2008 inclus)Traduction anglaise de DIN EN 474-12:2010-05SupersedesDIN EN 474-12:2007-08www.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be cons

4、idered authoritative.2705.10 DIN EN 474-12:2010-05 A comma is used as the decimal marker. Start of validity This standard takes effect on 1 May 2010. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 151 “Construction equipmen

5、t building material machines Safety” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-13-01 AA Erdbau-/Straenbaumaschinen of Section Bau- und Baustoffmaschi

6、nen. Representatives of manufacturers and users of earth-moving machinery, and of the employers liability insurance associations contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 98/37/EC,

7、 (valid until 28 December 2009) and the “revised Machinery Directive”, Directive 2006/42/EC, which takes effect on 29 December 2009, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the

8、essential requirements of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity

9、). The European Standards referred to in clause 2 and in the bibliography of the EN have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. For the International Standards referred to in this standard there are no national standards available, except for that b

10、elow, which corresponds as follows: ISO 15219:2004 similar to DIN 24080:1979-03 Amendments This standard differs from DIN EN 474-12:2007-08 as follows: a) The foreword has been revised. b) Annex ZB “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC

11、 has been included. Previous editions DIN EN 474-12: 2007-08 National Annex NA (informative) Bibliography DIN 24080:1979-03, Earth-moving Machinery Hydraulic Excavators, Cable-operated Excavator Terms 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 474-12:2006+A1 October 2008 ICS 53.100 Supe

12、rsedes EN 474-12:2006 English Version Earth-moving machinery Safety Part 12: Requirements for cable excavators Engins de terrassement Scurit Partie 12: Prescriptions applicables aux pelles cbles Erdbaumaschinen Sicherheit Teil 12: Anforderungen fr Seilbagger This European Standard was approved by CE

13、N on 17 April 2006 and includes Amendment 1 approved by CEN on 18 August 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bib

14、liographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibilit

15、y of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, I

16、reland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stass

17、art, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 474-12:2006+A1:2008: EEN 474-12:2006+A1:2008 (E) 2 Contents Page Foreword4 Introduction .5 1 Scope 6 2 Normative references 6 3 Terms and definitions, sym

18、bols and abbreviated terms .7 4 List of additional significant hazards 7 5 Safety requirements and/or measures 7 5.1 General7 5.2 Access 7 5.3 Operators station 8 5.3.1 General8 5.3.2 Roll-over protective structures (ROPS).8 5.3.3 Operators protective guard8 5.3.4 Operators seat, vibrations .8 5.4 O

19、perators controls and indicators8 5.4.1 Controls for driving and steering.8 5.4.2 Warning indicator 8 5.5 Steering.8 5.6 Swing brakes8 5.7 Lift system 9 5.7.1 Force controlled operation (lifting, lowering).9 5.7.2 Free fall operation9 5.7.3 Switch-over.9 5.7.4 Boom.9 5.7.5 Ropes 9 5.7.6 Rope drum, r

20、ope pulley.10 5.8 Limiting devices.10 5.8.1 Load moment limiting device .10 5.8.2 Lift limiting switch .10 5.8.3 Limit switch for the boom hoist system10 5.9 Calculation of the lift capacity10 5.9.1 Calculation method10 5.9.2 Rated lift capacity table in object handling application.11 5.10 Requireme

21、nts of safety related parts of the control system.11 5.11 Stability .11 5.11.1 General11 5.11.2 Stability in different applications .11 5.11.3 Dragline bucket11 5.11.4 Grab and front shovel .12 5.11.5 Object handling application12 5.12 Cable excavator with electrical power source12 6 Verification of

22、 safety requirements/measures12 7 Information for use 12 7.1 Operation manual 12 DIN EN 474-12:2010-05 EN 474-12:2006+A1:2008 (E) 3 B.3.1 Swing drive system .16 B.3.2 Swing service brake 16 B.3.3 Swing parking brake17 B.4 Conditions for testing the swing service brake .17 B.5 Test report 17 Annex C

23、informative) Illustrations18 C.1 Standard applications .18 C.1.1 Crawler type cable excavator with lifting equipment.18 C.1.2 Crawler type cable excavator with dragline equipment 19 C.1.3 Crawler type cable excavator with grab equipment.19 C.2 Special applications 20 C.2.1 Crawler type cable excava

24、tor with hole drilling equipment (casing oscillator)20 C.2.2 Crawler type cable excavator with piling equipment (hydraulic or diesel hammer) 21 C.2.3 Crawler type excavator with wall cutter equipment (diaphragm wall grab) 21 C.3 Wheel type cable excavator in transport position for road travelling22

25、Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC .23 Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“.24 Bibliography25 Figures Figure B.1 Swing ser

26、vice brake16 Figure C.1.1 Crawler type cable excavator with lifting system .18 Figure C.1.2 Crawler type cable excavator with dragline equipment .19 Figure C.1.3 Crawler type cable excavator with grab equipment .19 Figure C.2.1 Crawler type excavator with hole drilling equipment (casing oscillator).

27、20 Figure C.2.2 Crawler type cable excavator with piling equipment (hydraulic or diesel hammer).21 Figure C.2.3 Crawler type excavator with wall cutter equipment (diaphragm wall grab).21 Figure C.3 Wheel type cable excavator in transport position for road travelling .22 Tables Table 1 Safety factors

28、 of ropes.9 Table A.1 List of additional significant hazards .14 DIN EN 474-12:2010-05 Annex A (normative) List of additional significant hazards Cable excavators14 Annex B (normative) Requirements for cable excavator swing brakes 15 B.1 General15 B.2 Terms and definitions .15 B.3 Minimum performanc

29、e 16 PageEN 474-12:2006+A1:2008 (E) 4 Foreword This document (EN 474-12:2006+A1:2008) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a nat

30、ional standard, either by publication of an identical text or by endorsement, at the latest by April 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. This document supersedes EN 474-12:2006. This document includes Amendment 1, approved by CEN on 2008-08-18.

31、 The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive. !For relationsh

32、ip with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ For bibliographic references, see EN 474-1:2006. EN 474 “Earth-moving machinery Safety“ comprises the following parts: Part 1: General requirements Part 2: Requirements for tractor-dozers Part 3:

33、Requirements for loaders Part 4: Requirements for backhoe-loaders Part 5: Requirements for hydraulic excavators Part 6: Requirements for dumpers Part 7: Requirements for scrapers Part 8: Requirements for graders Part 9: Requirements for pipelayers Part 10: Requirements for trenchers Part 11: Require

34、ments for earth and landfill compactors Part 12: Requirements for cable excavators This European Standard is intended for use in combination with Part 1 of the series. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to impl

35、ement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland

36、 and United Kingdom. DIN EN 474-12:2010-05 EN 474-12:2006+A1:2008 (E) 5 Introduction This part of EN 474 is a type C standard as stated in EN ISO 12100-1:2003. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indi-cated in the scope of this Eur

37、opean Standard. When provisions of this type C standard are different from those stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been de-signed and built according to the provisions of this typ

38、e C standard. DIN EN 474-12:2010-05 EN 474-12:2006+A1:2008 (E) 6 1 Scope This part of EN 474 deals with all significant hazards, hazardous situations and events relevant to cable excavators as defined in EN ISO 6165:2006, when they are used as intended and under conditions of misuse which are reason

39、ably foreseeable by the manufacturer (see Clause 4). This European Standard applies also to cable excavators, their undercarriage and upper-structure, if intended for use in combination with other equipment or attachment, such as drill rigs, pile driving and extracting equipment and moving equipment

40、 (e.g. rail track, walking legs, pontoon, ship) or stationary undercarriage. This European Standard is not dealing with the specific hazards due to these additional equipment or attachment. NOTE For these additional equipment or attachment, relevant specific European Standards should be considered w

41、here available, for example: for pile driving and extracting equipment: EN 996:1995; for drill rigs: EN 791:1995. The requirements of this part are complementarily to the common requirements formulated in EN 474-1:2006. This part does not repeat the requirements from EN 474-1:2006, but adds or repla

42、ces the requirements for application for cable excavators. This part specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards, hazardous situations and events during commissioning, operation and maintenance of the machinery in the scope. This Eur

43、opean Standard is not applicable to cable excavators manufactured before the date of publication of this European Standard by CEN. 2 Normative references The following referenced documents are indispensable for the application of this European Standard. For dated references, only the edition cited a

44、pplies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 474-1:2006, Earth-moving machinery Safety Part 1: General requirements. EN 791:1995, Drill rigs Safety. EN 12643:1997, Earth-moving machinery Rubber-tyred machines Steering requiremen

45、ts (ISO 5010:1992, modified). EN 60204-32:1998, Safety of machinery Electrical equipment of machines Part 32: Requirements for hoisting machines (IEC 60204-32:1998). EN ISO 2867:2006, Earth-moving machinery Access systems (ISO 2867:2006). EN ISO 6165:2006, Earth-moving machinery Basic types Identifi

46、cation and terms and definitions (ISO 6165:2006). EN ISO 7096:2000, Earth moving machinery Laboratory evaluation of operator seat vibration (ISO 7096:2000). EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003

47、). ISO 4310:1981, Cranes Test code and procedures. ISO 6014:1986, Earth-moving machinery Determination of ground speed DIN EN 474-12:2010-05 EN 474-12:2006+A1:2008 (E) 7 ISO 7546:1983, Earth moving machinery Loader and front loading excavator buckets Volumetric ratings. ISO 10262:1998, Earth-moving

48、machinery Hydraulic excavators Laboratory tests and performance requirements for operator protective guards. ISO 15219:2004, Earth-moving machines Cable excavators Terminology and commercial specifications. 3 Terms and definitions, symbols and abbreviated terms For the purposes of this European Stan

49、dard, the terms and definitions given in EN 474-1:2006, EN ISO 12100-1:2003, ISO 15219:2004 and the following apply. NOTE 1 !The terms used for cable excavators“ are defined in ISO 15219:2004 and illustrated in Annex C. NOTE 2 Definitions used in EN and ISO standards referred to in this European Standard are also valid for this document. 3.1 cable excavator excavator (see EN ISO 6165:2006), having a wire rope-operated upper structure primari

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