DIN EN ISO 10684-2011 Fasteners - Hot dip galvanized coatings (ISO 10684 2004 + Cor 1 2008) German version EN ISO 10684 2004 + AC 2009《紧固件 热浸镀锌层(ISO 10684-2004 + Cor 1-2008) 德文版本EN.pdf

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DIN EN ISO 10684-2011 Fasteners - Hot dip galvanized coatings (ISO 10684 2004 + Cor 1 2008) German version EN ISO 10684 2004 + AC 2009《紧固件 热浸镀锌层(ISO 10684-2004 + Cor 1-2008) 德文版本EN.pdf_第1页
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1、September 2011 Translation by DIN-Sprachendienst.English price group 13No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).

2、ICS 21.060.01; 25.220.40!$tk.“1817211www.din.deDDIN EN ISO 10684Fasteners Hot dip galvanized coatings (ISO 10684:2004 + Cor. 1:2008)English translation of DIN EN ISO 10684:2011-09Verbindungselemente Feuerverzinkung (ISO 10684:2004 + Cor. 1:2008)Englische bersetzung von DIN EN ISO 10684:2011-09lments

3、 de fixation Revtements de galvanisation chaud (ISO 10684:2004 + Cor. 1:2008)Traduction anglaise de DIN EN ISO 10684:2011-09SupersedesDIN EN ISO 10684:2009-09www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises pages0 .11827DIN EN ISO 10684:

4、2011-09 A comma is used as the decimal marker. National foreword This standard has been prepared by Technical Committee CEN/TC 185 “Threaded and non-threaded mechanical fasteners and accessories” (Secretariat: DIN, Germany) in collaboration with Technical Committee ISO/TC 2 “Fasteners”. The responsi

5、ble German body involved in its preparation was the Normenausschuss Mechanische Verbindungselemente (Fasteners Standards Committee), Working Committee NA 67-00-06 AA Oberflchen-schichten von Verbindungselementen. This standard is identical to the European Standard EN ISO 10684:2004. It incorporates

6、the International Standard ISO 10684:2004 which has been adopted without any modifications. The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 898-1 DIN EN ISO 898-1 ISO 898-2 DIN EN 20898-2 ISO 965-1 DIN ISO 965-1 ISO 965-2 DIN ISO 965-2

7、ISO 965-3 DIN ISO 965-3 ISO 965-4 DIN ISO 965-4 ISO 965-5 DIN ISO 965-5 ISO 1460 DIN EN ISO 1460 ISO 1461 DIN EN ISO 1461 ISO 2064 DIN EN ISO 2064 ISO 2178 DIN EN ISO 2178 Amendments This standard differs from DIN 267-10:1988-01 as follows: a) the scope of the standard has been modified; b) terms an

8、d definitions have been included; c) requirements for the raw material have been included; d) requirements for the surface condition have been included; e) requirements for the zinc used have been included; f) the hot dip galvanizing procedure has been specified; g) the thread tolerance of undersize

9、 threaded bolts, screws and studs has been changed; h) the thread tolerance of nuts tapped oversize has been changed; i) the marking of undersize threaded bolts, screws and studs and of nuts tapped oversize has been specified; j) for undersize threaded bolts, screws and studs, mechanical properties

10、in accordance with ISO 898-1 (except for sizes M8 and M10) have been specified; 2 DIN EN ISO 10684:2011-09 k) for nuts tapped oversize, mechanical properties in accordance with ISO 898-2 have been specified (except for sizes M8 and M10); l) requirements for the zinc coating have been specified; m) o

11、rdering requirements have been specified. Compared with DIN EN ISO 10684:2004-11, the following corrections have been made on the basis of Corrigendum EN ISO 10684:2004/AC:2009: a) in Table 1, column 12, penultimate line, “398” has been replaced by “298”; b) (German version only) in Subclause A.1, 1

12、stparagraph, 2ndline, “12” has been replaced by “10”. Compared with DIN EN ISO 10684:2009-09, the following corrections have been made to the German version only and therefore do not affect the English text: a) in Subclause 5.2, “= 320 HV” has been replaced by “ 320 HV”; b) in Clause 7, “= M12” has

13、been replaced by “ M12”; c) in Subclause A.1, the references to “6.2.1 and 6.2.2” have been replaced by “6.2.2 and 6.2.3”; d) in Annex F, 1stparagraph, “ISO 965” has been replaced by “ISO 965-5”; e) in Annex F, a), the 2ndsentence has been corrected; f) the standard has been editorially revised. Pre

14、vious editions DIN 267-10: 1977-03, 1988-01 DIN EN ISO 10684: 2004-11, 2009-09 3 DIN EN ISO 10684:2011-09 4 National Annex NA (informative) Bibliography DIN EN 20898-2, Mechanical properties of fasteners Part 2: Nuts with specified proof load values Coarse thread DIN EN ISO 898-1, Mechanical propert

15、ies of fasteners made of carbon steel and alloy steel Part 1: Bolts, screws and studs DIN EN ISO 1460, Metallic coatings Hot dip galvanized coatings on ferrous materials Gravimetric determination of the mass per unit area DIN EN ISO 1461, Hot dip galvanized coatings on fabricated iron and steel arti

16、cles Specifications and test methods DIN EN ISO 2064, Metallic and other non-organic coatings Definitions and conventions concerning the measurement of thickness DIN EN ISO 2178, Non-magnetic coatings on magnetic substrates Measurement of coating thickness Magnetic method DIN ISO 965-1, ISO general

17、purpose metric screw threads Tolerances Part 1: Principles and basic data DIN ISO 965-2, ISO general purpose metric screw threads Tolerances Part 2: Limits of sizes for general purpose external and internal screw threads Medium quality DIN ISO 965-3, ISO general purpose metric screw threads Toleranc

18、es Part 3: Deviations for construc-tional threads DIN ISO 965-4, ISO general purpose metric screw threads Tolerances Part 4: Limits of sizes for hot-dip galvanized external screw threads to mate with internal screw threads tapped with tolerance position H or G after galvanizing DIN ISO 965-5, ISO ge

19、neral purpose metric screw threads Tolerances Part 5: Limits of sizes for internal screw threads to mate with hot-dip galvanized external screw threads with maximum size of tolerance position h before galvanizing EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 10684 July 2004 +AC April 2009

20、 ICS 25.220.40; 21.060.01 English version Fasteners Hot dip galvanized coatings (ISO 10684:2004+Cor. 1:2008) lments de fixation Revtements de galvanisation chaud (ISO 10684:2004+Cor. 1:2008) Verbindungselemente Feuerverzinkung (ISO 10684:2004 Cor. 1:2008) EN ISO 10684:2004 was approved by CEN on 200

21、4-06-17 and Corrigendum AC on 8 April 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning

22、such national standards may be obtained on application to the Management Centre or to any CEN member. The European Standards exist in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language

23、and notified to the Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg

24、, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of

25、exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 10684:2004+AC:2009 E+Contents 2 EN ISO 10684:2004+AC:2009 (E) Page Foreword .3 1 Scope4 2 Normative references4 3 Terms and definitions .5 4 Materials .6 4.1 Raw material of parts 6 4.2 Zinc .6 5 H

26、ot dip galvanizing procedures and precautions6 5.1 Stress relief 6 5.2 Cleaning and pickling .6 5.3 Baking.6 5.4 Fluxing6 5.5 Hot dip galvanizing6 5.6 Spinning and quenching.7 5.7 Special requirements for nuts7 5.8 Post-treatment .7 6 Requirements on thread tolerances and additional marking .7 6.1 G

27、eneral .7 6.2 Requirements and precautions in assembling hot dip galvanized threaded fasteners 7 6.3 Special requirements for marking when supplying fasteners in sealed containers11 7 Mechanical properties of nuts tapped oversize and undersize threaded bolts, screws and studs .11 8 Coating requireme

28、nts .11 8.1 Appearance of zinc coating11 8.2 Considerations for hot dip galvanized washers 11 8.3 Zinc coating thickness11 8.4 Adhesion of zinc coating11 9 Lubrication .12 10 Ordering requirements12 11 Designation 12 Annex A (normative) Special requirements for bolts, screws and nuts with thread siz

29、es M8 and M1014 Annex B (normative) Limits of sizes for hot dip galvanized internal and external screw thread M8.16 Annex C (informative) Calculation of minimum ultimate tensile loads and proof loads for bolts and screws M8 and M10 with threads undersized to tolerance class 6az.18 Annex D (informati

30、ve) Surface areas of bolts, screws and nuts19 Annex E (normative) Adherence of hot-dip galvanized coating 22 Annex F (informative) Strength of hot dip galvanized bolt or screw and nut assemblies 23 DIN EN ISO 10684:2011-09 Foreword 3 EN ISO 10684:2004+AC:2009 (E) This document (EN ISO 10684:2004) ha

31、s been prepared by Technical Committee ISO/TC 2 “Fasteners” in collaboration with Technical Committee CEN/TC 185 “Threaded and nonthreaded mechanical fasteners and accessories”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either b

32、y publication of an identical text or by endorsement, at the latest by January 2005, and conflicting national standards shall be withdrawn at the latest by January 2005. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to im

33、plement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingd

34、om. Endorsement notice The text of ISO 10684:2004 has been approved by CEN as EN ISO 10684:2004 without any modifications. Endorsement notice The text of ISO 10684:2004/Cor.1:2008 has been approved by CEN as European Corrigendum without any modification. DIN EN ISO 10684:2011-09 1 Scope This Interna

35、tional Standard specifies material, process, dimensional and some performance requirements for hot dip spun galvanized coatings applied to coarse threaded steel fasteners from M8 up to and including M64 and for property classes up to and including 10.9 for bolts, screws and studs and 12 for nuts. It

36、 is not recommended to hot dip galvanize threaded fasteners in diameters smaller than M8 and/or with pitches below 1,25 mm. NOTE Attention is drawn to the fact that the proof loads and stresses under proof load of oversize tapped nuts with threads M8 and M10 and the ultimate tensile loads and proof

37、loads of undersize threaded bolts and screws with threads M8 and M10 are reduced as compared to the values specified in ISO 898-2 and ISO 898-1 respectively and are specified in Annex A. It primarily concerns the spun hot dip galvanizing of threaded steel fasteners, but it may also be applied to oth

38、er threaded steel parts. The specifications given in this International Standard may also be applied to non-threaded steel parts such as washers. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition c

39、ited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 898-1, Mechanical properties of fasteners made of carbon steel and alloy steel Part 1: Bolts, screws and studs ISO 898-2, Mechanical properties of fasteners Part 2: Nuts with s

40、pecified proof load values Coarse thread ISO 965-1, ISO general purpose metric screw threads Tolerances Part 1: Principles and basic data ISO 965-2, ISO general purpose metric screw threads Tolerances Part 2: Limits of sizes for general purpose external and internal screw threads Medium quality ISO

41、965-3, ISO general purpose metric screw threads Tolerances Part 3: Deviations for constructional screw threads ISO 965-4, ISO general purpose metric screw threads Tolerances Part 4: Limits of sizes for hot-dip galvanized external screw threads to mate with internal screw threads tapped with toleranc

42、e position H or G after galvanizing ISO 965-5, ISO general purpose metric screw threads Tolerances Part 5: Limits of sizes for internal screw threads to mate with hot-dip galvanized external screw threads with maximum size of tolerance position h before galvanizing 4 EN ISO 10684:2004+AC:2009 (E) DI

43、N EN ISO 10684:2011-09 ISO 1460, Metallic coatings Hot dip galvanized coatings on ferrous materials Gravimetric determination of the mass per unit area ISO 1461, Hot dip galvanized coatings on fabricated iron and steel articles Specifications and test methods ISO 2064, Metallic and other inorganic c

44、oatings Definitions and conventions concerning the measurement of thickness ISO 2178, Non-magnetic coatings on magnetic substrates Measurement of coating thickness Magnetic method ISO 8991, Designation system for fasteners 3 Terms and definitions For the purposes of this document, the terms and defi

45、nitions given in ISO 2064 (in particular, the definitions of significant surface, measuring area, local thickness, minimum local thickness and average thickness) and the following apply. 3.1 batch quantity of identical parts cleaned, pickled, fluxed and galvanized together at one time in a galvanizi

46、ng basket 3.2 production lot batches of parts originating from the same manufacturing lot, processed continuously through cleaning, pickling, fluxing, dipping in molten zinc and spun in a centrifuge without any change in temperature and concentration of the constituents of the process 3.3 batch aver

47、age thickness calculated average thickness of a coating as if it was uniformly distributed over the surface of the parts of the batch 3.4 baking process of heating parts for a definite time at a given temperature in order to minimize the risk of hydrogen embrittlement 3.5 stress relief process of he

48、ating parts for a definite time at a given temperature in order to relieve stress induced by work hardening 3.6 hot dip galvanizing of fasteners process whereby steel fasteners are zinc coated by immersion in a bath of molten zinc, resulting in the formation of a zinc-iron alloy coating or a zinc-ir

49、on alloy coating plus a zinc coating at the surface of the fastener NOTE This process involves the removal of excess zinc by spinning the parts in a centrifuge or by an equivalent method. 5 EN ISO 10684:2004+AC:2009 (E) DIN EN ISO 10684:2011-09 4 Materials 4.1 Raw material of parts 4.1.1 Chemical composition Materials as included in ISO 898-1 and ISO 898-2 are suitable for hot dip galvanizing except if the total content of phosphorus and silicon is between 0,03 % and 0

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