1、 AMSC N/A FSC 5945 . MIL-PRF-6106/40D 22 March 2012 SUPERSEDING MIL-PRF-6106/40C 10 November 2000 PERFORMANCE SPECIFICATION SHEET RELAY, ELECTROMAGNETIC, TYPE I, MAGNETIC LATCH, PERMANENT MAGNET DRIVE, LOW LEVEL TO 10 AMPERES, 3 PDT, HERMETICALLY SEALED This specification is approved for use by all
2、Departments and Agencies of the Department of Defense. The requirements for acquiring the relays described herein shall consist of this specification and the latest issue of MIL-PRF-6106. FIGURE 1. Outline drawing. INCH-POUND Inactive for new design after 15 Nov 2002. No superseding document. Provid
3、ed by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-6106/40D 2 FIGURE 1. Outline drawing - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-6106/40D 3 FIGURE 1. Outline drawing - Conti
4、nued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-6106/40D 4 FIGURE 1. Outline drawing - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-6106/40D 5 FIGURE 1. Outline dra
5、wing - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-6106/40D 6 Inches mm Inches mm Inches mm Inches mm .001 0.03 .062 1.57 .200 5.08 .640 16.26 .002 0.05 .100 2.54 .230 5.84 .712 18.08 .002 0.08 .110 2.79 .250 6.35 .810 20.57 .0
6、05 0.13 .115 2.92 .300 7.62 .850 21.59 .025 0.64 .133 3.38 .345 8.76 1.062 26.97 .030 0.76 .140 3.56 .400 10.16 1.070 27.17 .031 0.79 .141 3.58 .425 10.80 1.078 27.38 .040 1.02 .156 3.96 .460 11.68 1.280 32.51 .050 1.27 .170 4.32 .500 12.70 NOTES: 1. Dimensions are in inches. 2. Metric equivalents a
7、re given for general information only. 3. Unless otherwise specified, tolerance is .010 (0.25 mm). 4. There shall be affixed to the relay a legible circuit diagram that identifies each terminal location specified. 5. These relays are polarized monostable. 6. this relay shall not operate or be damage
8、d by reverse polarity. Semiconductors shall not be used for this purpose. 7. Permanent magnet drive consists of a permanent magnet with its flux path switched and combined with the electromagnetic flux. 8. Applicable to configuration C only. The circuit diagram, manufacturers PIN, and the military P
9、IN shall be marked on the near side. The remaining portion of the nameplate data shall be marked on the far side. 9. Applicable to configuration C only. Relays shall be marked with the manufacturers name or source code and date code. In addition, ER relays shall be marked with the serial number. Mar
10、king shall be with the bottom of the print adjacent to the near side. 10. Socket pin terminals shall provide the operational, environmental, and interface characteristics to provide a reliable interconnect to gold-plated contacts. Terminals, except the polarizing pin, shall be gold plated. One syste
11、m for gold plating that may be used is ASTM-B488, type 3, class 1.25 with a nickel underplate of 50 to 150 microinches thick. The gold plating system shall enable the product to meet the performance requirements of this specification and shall be approved by the qualifying activity. 11. Gasket shall
12、 provide a reliable seal between the relay and mating socket that will meet the environmental, operational, and interface requirements of the relay with the mating socket. The gasket shall have shore hardness 25 5, thickness .050 .005. Gasket material according to SAE- AMS3332 has been considered ac
13、ceptable. 12. Back EMF (trnasient voltage): 42 V dc maximum. 13. JANTX or equivalent screened semiconductors shall be used in ER relays with internal coil suppression. Relays using suppression devices shall continue to operate should the suppression circuit be in a failure mode. Diodes shall have a
14、peak inverse voltage of 600 V dc minimum. FIGURE 1. Relay, outline drawing - Continued.Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-6106/40D 7 REQUIREMENTS CONTACT DATA Life: Unless otherwise specified, 50,000 cycles. Load ratings: High le
15、vel (relay case grounded). Resistive: 10 amperes at 28 V dc, 115 V ac, 400 Hz, 1 phase, 115/200 V ac, 400 Hz, 3 phase. Inductive: 6 amperes at 28 V dc (life, 10,000 cycles), 8 amperes at 115 V ac, 400 Hz, 1 phase, 115 V ac, 400 Hz, 3 phase (life, 20,000 cycles). Motor: 4 amperes at 28 V dc, 115 V ac
16、, 400 Hz, 1 phase; and 115/200 V ac, 400 Hz, 3 phase. Lamp: 2 amperes at 28 V dc and 115 V ac, 400 Hz, 1 phase. Low level: 10 to 50 A at 10 to 50 mV dc or peak ac. 1/ 2/ 3/ Intermediate current: Applicable. Transfer load: Not applicable. Mechanical life (reduced current): 1.25 amperes at 28 V dc, 11
17、5 V ac, 1 phase and 3 phase (life, 200,000 cycles) Mixed loads. Applicable. 4/ Contact voltage drop or resistance. 1/ 2/ 3/ High level: Initial; 0.150 volt maximum. After life; 0.175 volt maximum. Low level: Initial; 0.050 ohm maximum. After life; 0.150 ohm maximum. Contact bounce: 1.0 millisecond m
18、aximum. Break bounce (normally open contacts only): 0.1 millisecond maximum (applicable to dc suppressed coils only). _ 1/ For low level, the following shall apply: a. During endurance and operational reliability testing, contact load shall be 10 to 50 microamperes, 10 to 50 millivolts open circuit
19、voltage, 100 ohms maximum contact resistance. b. Static contact resistance shall be performed at 50 mA maximum, 50 mV maximum. 2/ For all ER relays, the alternate low level test of operational reliability shall be used. 3/ For group A contact voltage drop test, high level testing shall be performed
20、first, followed by low level testing. The contacts shall not make or break the high level load. 4/ Relay shall be capable of switching low level while switching any of the other rated loads on adjacent contacts. Provided by IHSNot for ResaleNo reproduction or networking permitted without license fro
21、m IHS-,-,-MIL-PRF-6106/40D 8 Overload current: 30 amperes dc 60 amperes ac Rupture current: 40 amperes dc. 80 amperes ac. Time current relay characteristics: Applicable (see table I). TABLE I. Time current relay characteristics. 1/ 2/ 1 20 A 1 hour 2 30 A 20 seconds 3 75 A 2 seconds 4 150 A .53 seco
22、nd 1/ CAUTION: Compare with time current characteristics of the associated circuit protective device. 2/ All relays shall withstand overload and fault currents. Relays must be able to sustain five applications (make and carry only) of power concurrently on adjacent poles at each of four different cu
23、rrent levels in the sequence listed in table I. Separate relays shall be tested at 28 V dc and 115/200 V ac, 400 Hz, 3 phase. Cooling time between successive applications shall be 30 minutes. Tests shall be performed on both normally open and normally closed contacts. There shall be no failures or e
24、vidence of welding or sticking and relays shall pass contact voltage drop at the conclusion. COIL DATA 5/: (See table II). Operate time: 6 milliseconds maximum with rated coil voltage. Release time: 6 milliseconds maximum from rated coil voltage. Duty rating: Continuous. ELECTRICAL DATA Insulation r
25、esistance, initial; 100 megohms. After life or environmental tests; 50 megohnms. _ 5/ CAUTION: Due to possible interaction of relay magnetic fields, the following spacing requirements, as a minimum, shall be considered in dense packaging situations: a. Row to row assisting fields, .125 inch. b. Row
26、to row opposing fields, .1875 inch. c. Side to side alternating fields, .0625. d. Side to side like fields, .125 inch. 6/ Dielectric may be improved by suitable insulation of terminals and wiring after installation. Provided by IHSNot for ResaleNo reproduction or networking permitted without license
27、 from IHS-,-,-MIL-PRF-6106/40D 9 Dielectric withstanding voltage (sea level): Dielectric withstanding voltage (altitude) 6/: ENVIRONMENTAL CHARACTERISTICS Operating temperature range: -70C to +125C. Maximum altitude rating: 300,000 feet. Acceleration: Applicable (15 gs maximum). Shock (specified pul
28、se): MIL-STD-202, method 213, test condition C (100 gs), except configurations A and B peak g value shall be 200 gs. Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum for open contacts. Vibration (sinusoidal): Configurations A and B shall be 30 gs
29、, 70 to 3,000 Hz. ConfigurationC shall be 20 gs, 57 to 3,000 Hz. Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum for open contacts. Vibration (random). MIL-STD-202, method 214, for configurations A and B, test condition IG (0.4 g2/Hz), for confi
30、guration C, test condition IE (0.2 g2/Hz). contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum for open contacts. PHYSICAL DATA Strength of terminals and mounting studs: Applicable. Terminal solderability: Applicable to solder pin and solder hook te
31、rminals only. Dimensions and configurations: See figure 1. Weight (maximum): 0.068 pound (30.87 grams). Seal: Hermetic, relays shall be sealed by welding i.e., laser, TIG (tungsten inert gas) or other suitable means as approved by the qualifying activity. Construction (internal and external). All we
32、lded, except that coil magnet wire to coil lead wire shall be soldered. PART NUMBER: M6106/40- (dash number from table II). Qualification by similarity: See MIL-PRF-6106. InitialV rms (60 Hz) After life tests V rms (60 Hz) Coil to case 500 350 Coil to coil 500 350 All other points 1,250 1,000 80,000
33、 feetV rms (60 Hz) 300,000 feet V rms (60 Hz) Coil to case 250 500 Coil to coil 250 500 All other points 350 500 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-6106/40D 10 TABLE II. Dash number and characteristics. Military PIN M6106/40- Coi
34、l data Terminal type Config-uration Mating socket Coil Rated Max Max pick-up voltage Volts 1/ Freq Hz Res 10% at 25C Volts 2/ Amp at 25C Normal 3/ High test temp Cont current test 001 X1, X2 Y1, Y2 28 DC 600 29 .054 18 19.8 22.5 Solder hook B N/A 002 X1, X2 Y1, Y2 28 DC 600 29 .054 18 19.8 22.5 Sock
35、et pin B M12883/46-02 003 X1, X2 Y1, Y2 28 DC 600 29 .054 18 19.8 22.5 Solder pin B 004 X1, X2 Y1, Y2 28 DC 600 29 .054 18 19.8 22.5 Solder hook C 005 X1, X2 Y1, Y2 28 DC 600 29 .054 18 19.8 22.5 Solder pin A 006 X1, X2 Y1, Y2 28 DC 600 29 .054 18 19.8 22.5 Solder pin C 1/ CAUTION: The use of any co
36、il voltage less than the rated voltage will compromise the operation of the relay. 2/ When maximum ambient temperature does not exceed +85C, the maximum coil voltage shall be 32 V dc. 3/ Over the temperature range. Changes from previous issue. The margins of this specification are marked with vertic
37、al lines to indicate where changes from the previous issue were made. This was done as a convenience only and the Government assumes no liability whatsoever for any inaccuracies in these notations. Bidders and contractors are cautioned to evaluate the requirements of this document based on the entir
38、e content irrespective of the marginal notations and relationship to the last previous issue. Referenced documents. In addition to MIL-PRF-6106, this document references the following: ASTM-B488 SAE-AMS3332 MIL-STD-202 Custodians: Preparing activity: Air Force - 85 DLA - CC DLA-CC Review activities:
39、 (Project 5945-2012-004) Air Force - 99 NOTE: The activities listed above were interested in this document as of the date of this document. Since organizations and responsibilities can change, you should verify the currency of the information above using the ASSIST Online database at https:/assist.daps.dla.mil/. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
