1、BRITISH STANDARDBS EN1806:2006Chimneys Clay/ceramic flue blocks for single wall chimneys Requirements and test methodsThe European Standard EN 1806:2006 has the status of a British StandardICS 91.060.40; 91.100.25g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g
2、44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58BS EN 1806:2006This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 August 2006 BSI 2006ISBN 0 580 48889 6National forewordThis Bri
3、tish Standard is the official English language version of EN 1806:2006. It supersedes BS EN 1806:2000 which is withdrawn. The UK participation in its preparation was entrusted to Technical Committee B/506, Chimneys, which has the responsibility to: A list of organizations represented on this committ
4、ee can be obtained on request to its secretary.Cross-referencesThe British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Searc
5、h” facility of the BSI Electronic Catalogue or of British Standards Online.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obli
6、gations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep UK interests informed; monitor related international and European developments and promulgate them in the UK.Summary of pa
7、gesThis document comprises a front cover, an inside front cover, the EN title page, pages 2 to 59 and a back cover.The BSI copyright notice displayed in this document indicates when the document was last issued.Amendments issued since publicationAmd. No. Date CommentsEUROPEAN STANDARDNORME EUROPENNE
8、EUROPISCHE NORMEN 1806July 2006ICS 91.060.40; 91.100.25 Supersedes EN 1806:2000 English VersionChimneys - Clay/ceramic flue blocks for single wall chimneys -Requirements and test methodsConduits de fume - Boisseaux en terre cuite/cramiquepour conduits de fume simple paroi - Exigences etmthodes dessa
9、iAbgasanlagen - Keramik - Formblcke fr einschaligeAbgasanlagen - Anforderungen und PrfmethodenThis European Standard was approved by CEN on 19 June 2006.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the statu
10、s of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A vers
11、ion in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia,
12、 Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES K
13、OMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2006 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 1806:2006: EEN 1806:2006 (E) 2 Contents Page Foreword5 1 Scope 6 2 Normative references 6 3 Terms and defini
14、tions .7 4 Types of flue blocks 10 5 Materials .11 5.1 Flue blocks .11 5.2 Insulation 11 5.2.1 General11 5.2.2 Shape 12 5.2.3 Thermal conductivity of insulation 12 5.2.4 Resistance to heat .12 6 Tolerances on dimensions .12 6.1 Internal transverse dimensions12 6.2 Height12 6.3 Angles .12 6.4 Straigh
15、tness .12 6.5 Squareness of ends.12 6.6 Squareness of angles and flatness of walls .12 6.7 Joints 12 6.8 Bonding extension.13 6.9 Tolerance on insulation thickness.13 7 Proof load .13 7.1 Straight flue blocks13 7.2 Angle flue blocks .13 7.3 Minimum load for inspection opening sections .13 7.4 Adhesi
16、on between outer wall and insulation14 8 Gas tightness and thermal shock resistance .14 8.1 Straight flues blocks .14 8.1.1 General14 8.1.2 Initial gas tightness .14 8.1.3 Thermal shock resistance.14 8.1.4 Final gas tightness after thermal shock testing.14 8.2 Angle flue blocks .14 9 Condensate resi
17、stance .15 10 Corrosion resistance.15 11 Water absorption and bulk density15 11.1 General15 11.2 Water absorption .15 11.3 Bulk density15 12 Abrasion resistance 16 13 Flow resistance16 14 Thermal resistance 16 15 Resistance to fire.16 EN 1806:2006 (E) 3 15.1 Internal to external 16 15.1.1 Testing at
18、 normal operating conditions16 15.1.2 Soot fire test.16 15.2 External to external .16 16 Resistance to freeze/thaw.16 17 Evaluation of conformity 17 17.1 General .17 17.2 Initial type testing 17 17.3 Further tests.17 17.4 Factory production control.17 18 Test methods .18 18.1 Internal transverse dim
19、ensions .18 18.2 Height18 18.3 Angles.18 18.4 Straightness.18 18.5 Squareness of ends 19 18.5.1 Gauge test 19 18.5.2 Direct measurement test.20 18.6 Squareness of angles and flatness of walls.21 18.7 Proof load.22 18.7.1 Test sample22 18.7.2 Testing equipment.22 18.7.3 Procedure.22 18.8 Thermal perf
20、ormance tests 23 18.8.1 Test equipment 23 18.8.2 Test flue24 18.8.3 Procedure.25 18.8.4 Measurement of permeability rate .29 18.9 Corrosion resistance test .30 18.9.1 Test specimens30 18.9.2 Test equipment 30 18.9.3 Procedure.30 18.9.4 Expression of results31 18.10 Water absorption .31 18.10.1 Test
21、specimen31 18.10.2 Test equipment 31 18.10.3 Procedure.31 18.10.4 Expression of results31 18.11 Bulk density .32 18.11.1 Test specimen32 18.11.2 Test equipment 32 18.11.3 Procedure.32 18.11.4 Expression of results32 18.12 Abrasion resistance 32 18.12.1 Test flue32 18.12.2 Test equipment 33 18.12.3 P
22、rocedure.33 18.13 Condensate resistance test35 18.13.1 Test section35 18.13.2 Test apparatus .35 18.13.3 Procedure.35 18.13.4 Expression of results35 18.14 Adhesion test for insulation attached to outer wall of flue blocks 36 18.14.1 Test specimen36 18.14.2 Testing procedure .36 18.14.3 Loading.36 1
23、9 Designation 37 EN 1806:2006 (E) 4 20 Marking, labelling and packaging 38 Annex A (normative) Measurement of the coefficient of friction of chimneys.39 Annex B (normative) Thermal resistance .41 B.1 Method 1 : simplified calculation for flue blocks without cavities .41 B.2 Method 2 : thermal resist
24、ance of flue blocks with or without cavities.41 B.2.1 General41 B.2.2 Data .42 B.2.3 Specific conditions for the cavities .43 B.2.4 Calculations46 B.3 Method Approximate thermal resistance values46 Annex C (normative) Sampling procedures for an AQL of 10 % and Inspection Level S2 .47 C.1 Acceptabili
25、ty determination47 C.1.1 General47 C.1.2 Single sampling .47 C.1.3 Double sampling47 C.2 Normal inspection47 C.3 Normal to reduced inspection49 C.4 Reduced to normal inspection .49 C.5 Tightened inspection.49 C.6 Tightened to normal inspection .50 C.7 Discontinuation of inspection 50 Annex ZA (infor
26、mative) Clauses of this European Standard addressing the provisions of EU Construction Products Directives51 ZA.1 Scope and relevant characteristics .51 ZA.2 Procedure of attestation of conformity of clay/ceramic flue blocks 54 ZA.2.1 System of attestation of conformity 54 ZA.2.2 EC certificate and
27、declaration of conformity 54 ZA.3 CE Marking and labelling 55 Bibliography 59 EN 1806:2006 (E) 5 Foreword This document (EN 1806:2006) has been prepared by Technical Committee CEN/TC 166 “Chimneys”, the secretariat of which is held by UNI. This European Standard shall be given the status of a nation
28、al standard, either by publication of an identical text or by endorsement, at the latest by January 2007, and conflicting national standards shall be withdrawn at the latest by January 2007. This document supersedes EN 1806:2000. This document has been prepared under a mandate given to CEN by the Eu
29、ropean Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. According to the CEN/CENELEC Internal Regulations, the national standards or
30、ganizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,
31、Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EN 1806:2006 (E) 6 1 Scope This European Standard specifies the requirements for clay/ceramic flue blocks with solid walls or walls with vertical perforations including bonding and non-bonding blocks and their fittings. Non-bonding f
32、lue blocks which have insulation in the vertical perforations or attached to the outer walls are also covered by this standard. This standard specifies the performance requirements for factory-made flue blocks. When they are installed, they will form a part of a multi-wall chimney or a complete chim
33、ney which will serve to convey products of combustion from fireplaces or heating appliances to the atmosphere. This standard includes components used for domestic and industrial chimneys which are not structurally independent (free-standing). Testing, marking and inspection requirements are covered
34、by this standard. NOTE 1 Flue blocks covered by this standard are manufactured in three forms : a) single flue ; b) multi-flue ; c) flue/ventilation combination. NOTE 2 Flue blocks may have flues which are either circular, square or rectangular. The joints may have a locating feature such as a rebat
35、e. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 312, Particleboards
36、Specifications EN 1443:2003, Chimneys General requirements EN 10088-1, Stainless steels Part 1: List of stainless steels EN 13384-1, Chimneys Thermal and fluid dynamic calculation methods Part 1: Chimneys serving one appliance EN 14297:2004, Chimneys Freeze-thaw resistance test method for chimney pr
37、oducts EN ISO 6946, Building components and building elements - Thermal resistance and thermal transmittance - Calculation method (ISO 6946:1996) EN ISO 7500-1, Metallic materials - Verification of static uniaxial testing machines - Part 1: Tension/compression testing machines - Verification and cal
38、ibration of the force-measuring system (ISO 7500-1:2004) ISO 2859-1, Sampling procedures for inspection by attributes Part 1 : Sampling schemes indexed by acceptance quality limit (AQL) for lot-by-lot inspection EN 1806:2006 (E) 7 3 Terms and definitions For the purposes of this document, the follow
39、ing terms and definitions apply together with those given in EN 1443:2003. 3.1 angle flue block flue blocks designed to facilitate a change in angle of the axis of a flue (see Figure 2). 3.2 bonding extension part of a flue block which is designed to be bonded into adjacent masonry walls, and forms
40、no part of the chimney 3.3 bonding flue block flue blocks designed to be built wholly or partially into a masonry wall and having a bonding extension Bonding flue block Non-bonding flue block Figure 1 Examples of flue block shape 3.4 entry flue block flue block connecting the chimney to the connecti
41、ng flue pipe or the chimney to the appliance (see Figure 6) EN 1806:2006 (E) 8 Figure 2 Examples of angle flue block 3.5 family group of products for which the test for one or more characteristics from any one product within the family are valid for all other products within the family 3.6 flue bloc
42、ks with attached insulation flue blocks with insulation factory-fitted to the outer walls (see Figure 5). Figure 3 Examples of transfer flue blocks 3.7 flue blocks with insulation in vertical perforations flue blocks with perforations within the wall specially designed to house rigid insulation (see
43、 Figure 4). EN 1806:2006 (E) 9 Figure 4 Example of flue block with insulation in vertical perforations 3.8 nominal height numerical designation of the height in millimetres of a standard flue block excluding any projecting spigot, which is a convenient round number NOTE For a bonding flue block, thi
44、s is the co-ordinating height which equates to the nominal height of masonry building blocks for walls into which such a flue block is designed to be built. Figure 5 Example of flue block with attached insulation EN 1806:2006 (E) 10 3.9 nominal size numerical designation of size which is a convenien
45、t round number equal to or approximately equal to either: the internal diameter in millimetres of flue blocks with circular section flue; or the internal width in millimetres of flue blocks with square section flue; or the internal width and breadth in millimetres of the internal transverse dimensio
46、ns of flue blocks with rectangular section flue. Figure 6 Example of entry flue block 3.10 non-bonding flue block flue blocks designed not to be built into a masonry wall with a bonding extension 3.11 straight flue block flue blocks designed to be used in a vertical section of a chimney having the e
47、nds perpendicular to the axis of the flue (see Figure 1). 3.12 transfer flue block flue block which changes the cross-section of the flue from rectangular to circular (see Figure 3). 4 Types of flue blocks Clay/ceramic flue blocks shall be designated according to Clause 19. A non-exhaustive list of
48、abbreviated designation for clay/ceramic flue blocks, according to temperature, pressure, sootfire resistance and condensate resistance (wet and dry conditions) is given in Table 1. EN 1806:2006 (E) 11 Table 1 Examples of abbreviated designation for clay/ceramic flue blocks, conditions of use, air t
49、est pressures and maximum air permeability rates after thermal testing Type Block Temperature Negative Soot fire Wet or dry Test Maximum air type pressure resistance conditions pressure leakage rate workingC test C Pa m3 .s-1.m2x10-3FB1 N2 Non-bonding 600 1 000 N2 Yes Dry 20 3 FB1 N1 Non-bonding 600 1 000 N1 Yes Dry 40 2 FB2 N2 Non-bonding 600 700 N2 No Dry 20 3 FB2 N1 Non-bonding 600 700 N1 No Dry 40 2 FB3 N2 Non-bonding 400 500 N2 No Dry factory production control by the manufacturer, including product assessment. For the purp