1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI British StandardsWB9423_BSI_StandardColCov_noK_AW:BSI FRONT COVERS 5/9/08 12:55 Page 1Lead-acid starter batteries Part 4: Dimensions of batteries for heavy vehiclesBS EN 50342-4:2009National foreword
2、This British Standard is the UK implementation of EN 50342-4:2009. It supersedes BS EN 60095-4:1993, which will be withdrawn on 1 July 2012.The UK participation in its preparation was entrusted to Technical CommitteePEL/21, Secondary cells and batteries.A list of organizations represented on this co
3、mmittee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisions of acontract. Users are responsible for its correct application. BSI 2009ISBN 978 0 580 68601 6ICS 29.220.20Compliance with a British Standard cannot confer immunity fromlegal
4、 obligations.This British Standard was published under the authority of the StandardsPolicy and Strategy Committee on 30 September 2009Amendments issued since publicationAmd. No. Date Text affectedBRITISH STANDARDBS EN 50342-4:2009EUROPEAN STANDARD EN 50342-4 NORME EUROPENNE EUROPISCHE NORM July 200
5、9 CENELEC European Committee for Electrotechnical Standardization Comit Europen de Normalisation Electrotechnique Europisches Komitee fr Elektrotechnische Normung Central Secretariat: Avenue Marnix 17, B - 1000 Brussels 2009 CENELEC - All rights of exploitation in any form and by any means reserved
6、worldwide for CENELEC members. Ref. No. EN 50342-4:2009 E ICS 29.220.20 Supersedes EN 60095-4:1993 + A11:1994English version Lead-acid starter batteries - Part 4: Dimensions of batteries for heavy vehicles Batteries daccumulateurs de dmarrage au plomb - Partie 4: Dimensions des batteries pour poids
7、lourds Blei-Akkumulatoren-Starterbatterien - Teil 4: Mae von Nutzkraftwagen-Batterien This European Standard was approved by CENELEC on 2009-07-01. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the statu
8、s of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CENELEC member. This European Standard exists in three official versions (English, French, German).
9、A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the Central Secretariat has the same status as the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Cyp
10、rus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 50342-4:2009EN 50342-4
11、:2009 2 Foreword This European Standard was prepared by the Technical Committee CENELEC TC 21X, Secondary cells and batteries. The text of the draft was submitted to the Unique Acceptance Procedure and was approved by CENELEC as EN 50342-4 on 2009-07-01. This European Standard supersedes EN 60095-4:
12、1993 + A11:1994. The following dates were fixed: latest date by which the EN has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2010-07-01 latest date by which the national standards conflicting with the EN have to be withdrawn (dow) 2012
13、-07-01 _ BS EN 50342-4:2009 3 EN 50342-4:2009 Contents 1 Scope and object . 4 2 Normative references 4 3 Definitions 4 4 General requirements . 5 4.1 Safety labelling 5 4.2 Marking . 5 4.3 Recycling . 5 4.4 Dimensions and design . 6 4.5 Dimensions of terminals 6 5 Preferred types 7 5.1 General . 7 5
14、.2 Dimension table for types D2, A, B, C 7 5.3 Figures for types D2, A, B, C 8 6 Other types 9 6.1 General . 9 6.2 Dimension table for other types 9 6.3 Figures for other types 10 Bibliography . 14 Figures Figure 1 Marking of polarity 5 Figure 2 Marking of polypropylene . 6 Figure 3 Dimensions of po
15、sitive and negative terminals 6 Figure 4 Type D2 8 Figure 5 Types A, B, C . 8 Figure 6 Type D1 10 Figure 7 Types D2a, D3a . 10 Figure 8 Type D3 11 Figure 9 Types D4, D5, D6 . 11 Figure 10 Type D7 12 Figure 11 Types D4a, D5a, D8, D9 12 Figure 12 Type ATM . 13 Tables Table 1 Dimensions of batteries “P
16、referred Types” . 7 Table 2 Dimensions of batteries D1, D2a, D3, D3a, D4, D4a, D5a, D6, D7, D8, D9, ATM . 9 BS EN 50342-4:2009EN 50342-4:2009 4 1 Scope and object This European Standard is applicable to lead-acid batteries used for heavy vehicles. The object of this European Standard is to specify t
17、he European requirements of the main dimensions of starter batteries. For new and future developments of the above applications it is strongly recommended that only batteries from the “Preferred Types” series be used. Batteries of the series of “Other Types” exist under several national standards. T
18、hey have been transferred from the previous standard EN 60095-4. The preferred types A, B and C are newly introduced and correspond closely to the types D4, D5 and D6 with some differences in tolerances and dimensions. 2 Normative references The following referenced documents are indispensable for t
19、he application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 50342-1, Lead-acid starter batteries Part 1: General requirements and methods of test EN 50342-2, Lead-a
20、cid starter batteries Part 2: Dimensions of batteries and marking of terminals EN 61429, Marking of secondary cells and batteries with the international recycling symbol ISO 7000-1135 and indications regarding directives 93/86/EEC and 91/157/EEC (IEC 61429) EN ISO 1043-1:2001, Plastics Symbols and a
21、bbreviated terms Part 1: Basic polymers and their special characteristics (ISO 1043-1:2001) IEC 60050-482:2004, International Electrotechnical Vocabulary (IEV) Part 482: Primary and secondary cells and batteries IEC 60417 database, Graphical symbols for use on equipment 3 Definitions For the purpose
22、s of this document, the terms and definitions of IEC 60050-482 are applicable. BS EN 50342-4:2009 5 EN 50342-4:2009 4 General requirements 4.1 Safety labelling The batteries shall bear the six coloured safety symbols in accordance with EN 50342-1. 4.2 Marking The batteries shall be marked with signs
23、 for both polarities that have to be positioned near to or on top face of the terminals. 4.2.1 Marking of positive terminals This marking shall take the form of the symbol “+” either on the upper surface of the positive terminal or on the lid adjacent to the positive terminal. 4.2.2 Marking of negat
24、ive terminals This marking shall take the form of the symbol “-” either on the upper surface of the negative terminal or on the lid adjacent to the negative terminal. 4.2.3 Design and dimensions of marking of terminals The symbols used for marking the terminals shall be in accordance with IEC 60417,
25、 symbol 5005a for the positive polarity and symbol 5006a for the negative polarity. Figure 1 Marking of polarity The polarity symbols may be either indented or embossed by 0,4 mm 0,1 mm. 4.2.4 Marking of plastic material The batteries container and lid shall be marked to identify the type of plastic
26、 material by embossing or indenting it into the battery housing. 4.3 Recycling 4.3.1 Recycling of lead The batteries shall be marked with the recycling symbol and the EC-Symbol of a crossed through rollout container, both in accordance with EN 61429. 4.3.2 Recycling of plastic material The marking o
27、f plastic moulded parts has to be fixed in the tooling of the container e.g. on the bottom or on one short wall side near the ledge. BS EN 50342-4:2009EN 50342-4:2009 6 For the polypropylene/polyethylene copolymer the marking PP/PE in accordance with EN ISO 1043-1 is minimum. As supplementation is p
28、ermissible the international recycling symbol (ISO 7000, symbol 1135), the number 7 or 07 for PP/PE, and the addition of “other”. Figure 2 Marking of polypropylene The marking shall be achieved by moulding in relief. The recommended thickness is 0,2 mm 0,4 mm. The height of the marking characters sh
29、all be between 5 mm and 7 mm. 4.4 Dimensions and design All dimensions are millimeters. Details of the design that are not indicated in the generic drawings have to be chosen appropriately. The illustrations in this standard, especially those of the design of the handles, ribs, ledges, vent caps and
30、 their locations are not mandatory. 4.5 Dimensions of terminals Figure 3 Dimensions of positive and negative terminals If the terminal has a base “ring” as shown above, it should conform to the dimensions given in drawing. BS EN 50342-4:2009 7 EN 50342-4:2009 5 Preferred types 5.1 General Handles fo
31、r manual handling: Batteries with a weight of more than 20 kg shall have handles. The figures below show the handles only generically. It is recommended that the polarity of the terminals is as shown in the figures. 5.2 Dimension table for types D2, A, B, C The dimensions are indicated in millimeter
32、s and they correspond to the figures shown for each type of battery. Table 1 Dimensions of batteries “Preferred Types” Type l l1l2l3b b1b2h h1D2 0534908344- - 0417544+162- 0423504213A 045130347522+48244+20022+1880217811+86223 max. 03195B 045130347522+48244+20022+2220221011+102223 max. 03195C 0451803
33、47522+48244+20022+2740226511+130242 max. 03216For the types A, B and C: A minimum clearance with a 27 mm radius concentric to both terminals shall be kept clear for clamping purposes. For a central degassing the outlets at the lid should be located at the end of the battery away from the terminals.
34、The dimensions of the outlets shall conform to EN 50342-2. BS EN 50342-4:2009EN 50342-4:2009 8 5.3 Figures for types D2, A, B, C Figure 4 Type D2 Figure 5 Types A, B, C BS EN 50342-4:2009 9 EN 50342-4:2009 6 Other types 6.1 General Fastening: Types D3, D4, D5, D6 and D7 are intended for fastening by
35、 the upper part of the battery only. This fastening shall be effected at a level defined by dimensions h1in the figures. The configuration shall permit the fitting of an angle-iron frame, both legs of which are 20 mm wide, for the major part of the lids four sides. However, types D1, D2a, D3a, D4a,
36、D5a, D8, D9 and ATM may be fastened either by the base of the battery container or by the upper part of the battery. Fastening by the base of the container on the long sides is effected by fixing ledges over the full length of the long sides and providing notches to prevent movement of the battery l
37、engthwise as shown. Fastening by the base of the case on the short sides is effected by fixing lugs with notches to prevent movement of the battery crosswise. The arrangement of the lugs and notches shall be in accordance with the figures. 6.2 Dimension table for other types Table 2 Dimensions of ba
38、tteries D1, D2a, D3, D3a, D4, D4a, D5a, D6, D7, D8, D9, ATM Type l l1l2b b1b2h h1c l + 2c D1 0538605377053900417504175- 042050418410 max. 406 max.D2a 0534908344- 0417504162041750423504213D3 0534908344- 0417504162- 01028504263D3a 0534908344- 04175041620417501028504263D4 0551305475- 0418904178- 082230
39、4195515 max.D4a 05513054750548904189- 041750822304195D5 0551305475- 0422304210- 0822304195515 max.D5a 05513054750548904223- 042180822304195D6 0551805475- 0429104265- 0424204216520 max.D7 0528607254062560427004267- 0423004208286 max.D8 06510054760548904175- 041750523505210515 max.D9 06510054760548905
40、218- 052180523505210515 max.ATM 5,15,148912481- 111680216002174032090318810 max. 515 max.NOTE As an alternative to the base hold-down features shown for types D2a and D3a, external buttressing of the container side is permitted. Where applicable, the dimension z shown in the figures shall be z = 50
41、mm 0,5 mm. BS EN 50342-4:2009EN 50342-4:2009 10 6.3 Figures for other types Figure 6 Type D1 Figure 7 Types D2a, D3a BS EN 50342-4:2009 11 EN 50342-4:2009 Figure 8 Type D3 Figure 9 Types D4, D5, D6 BS EN 50342-4:2009EN 50342-4:2009 12 Figure 10 Type D7 Figure 11 Types D4a, D5a, D8, D9 b2BS EN 50342-
42、4:2009 13 EN 50342-4:2009 Figure 12 Type ATM BS EN 50342-4:2009EN 50342-4:2009 14 Bibliography EN 60095-2:1993, Lead-acid starter batteries Part 2: Dimensions of batteries and dimensions and marking of terminals (IEC 60095-2:1984, mod.) ISO 7000, Graphical symbols for use on equipment Index and syno
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