EN 50342-6-2015 en Lead-acid starter batteries - Part 6 Batteries for Micro-Cycle Applications.pdf

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1、BSI Standards PublicationBS EN 50342-6:2015Lead-acid starter batteriesPart 6: Batteries for Micro-CycleApplicationsBS EN 50342-6:2015 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 50342-6:2015. The UK participation in its preparation was entrusted to Technical

2、Committee PEL/21, Secondary cells and batteries.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British St

3、andards Institution 2015.Published by BSI Standards Limited 2015ISBN 978 0 580 83856 9 ICS 29.220.20 Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 December

4、2015.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dBS EN 50342-6:2015EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 50342-6 November 2015 ICS 29.220.20 English Version Lead-acid starter batteries - Part 6: Batteries for Micro-Cycle Applications Batteries daccumulate

5、urs de dmarrage au plomb - Partie 6: Batteries pour applications micro-cycles Blei-Akkumulatoren-Starterbatterien - Teil 6 : Batterien fr Mikrozyklen-Anwendungen This European Standard was approved by CENELEC on 2015-10-05. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulation

6、s which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CENELEC member.

7、 This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.

8、CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Neth

9、erlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. European Committee for Electrotechnical Standardization Comit Europen de Normalisation Electrotechnique Europisches Komitee fr Elektrotechnische Normung CEN-CENELEC Management C

10、entre: Avenue Marnix 17, B-1000 Brussels 2015 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members. Ref. No. EN 50342-6:2015 EBS EN 50342-6:2015Contents Page European foreword 4 1 Scope . 5 2 Normative references . 5 3 General 5 3.1 Designation of st

11、arter batteries 5 3.2 Condition on delivery . 5 4 General requirements Identification and labelling . 5 5 General test conditions 6 5.1 Characteristics and abbreviations 6 5.1.1 Nominal capacity Cn. 6 5.1.2 Cranking current ICC. 6 5.2 Syntax of test descriptions 6 5.3 Requirements for measuring equi

12、pment capability 8 5.3.1 Equipment requirements for the micro-hybrid test MHT (7.2) . 8 5.3.2 Equipment requirements for the dynamic charge acceptance test DCA (7.3) . 9 5.3.3 Water bath . 9 5.3.4 Equipment for other tests, measuring instruments 9 5.4 Sampling of batteries . 9 6 Test sequence . 9 7

13、Inspections and test procedures 11 7.1 Charging of batteries 11 7.2 Micro-hybrid test (MHT) . 11 7.2.1 Purpose . 11 7.2.2 Procedure 11 7.2.3 Battery preparation. 11 7.2.4 Micro-cycles 11 7.2.5 Check-up after cycling . 12 7.2.6 Data evaluation . 13 7.3 Dynamic Charge acceptance test (DCA) 13 7.4 Endu

14、rance in cycle test with 17,5 % depth of discharge (DoD) . 17 7.5 Endurance in cycle test with 50 % depth of discharge (DoD) at 40 C and preceded deep discharge . 18 8 Requirements and battery performance levels . 20 8.1 General 20 8.2 Tests to be passed (no performance differentiation) . 20 8.3 Tes

15、ts determining the micro-cycle performance level . 21 Annex A (normative) Flow charts of DCA test procedure, 7.3 . 22 Annex B (normative) Marking / Labelling of Batteries 26 Bibliography . 27 EN 50342-6:2015 (E)BS EN 50342-6:2015Tables Table 1 Test steps 6 Table 2 Description of columns . 7 Table 3

16、Acronyms and Symbols 8 Table 4 Equipment requirements for the micro-hybrid test MHT . 8 Table 5 Equipment requirements for the dynamic charge acceptance test DCA . 9 Table 6 Test sequence 10 Table 7 MHT Battery preparation 11 Table 8 MHT Micro-cycle 12 Table 9 MHT Check-up after cycling . 12 Table 1

17、0 DCA Pre-cycling 14 Table 11 DCA Charge Acceptance qDCA procedure 14 Table 12 DCA The DCAppprocedure . 15 Table 13 DCA The DCRsspart 16 Table 14 Endurance 17,5 % DoD Cycling units . 18 Table 15 Endurance 50 % DoD Deep discharge part 19 Table 16 Endurance 50 % DoD Cycling part 20 Table 17 Requiremen

18、ts of tests to be passed 21 Table 18 Requirements of tests determining the micro-cycle performance level M1M3 . 21 Figures Figure 1 Sub-phases of the DCRss part 17 Figure B.1 Optional Start-Stop logo 26 EN 50342-6:2015 (E)BS EN 50342-6:2015European foreword This document (EN 50342-6:2015) has been p

19、repared by CLC/TC 21X “Secondary cells and batteries”. The following dates are fixed: latest date by which this document has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2016-10-05 latest date by which the national standards conflicting

20、 with this document have to be withdrawn (dow) 2018-10-05 Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CENELEC and/or CEN shall not be held responsible for identifying any or all such patent rights. EN 50342, Lead-acid starter

21、batteries, is currently composed of the following parts: Part 1: General requirements and methods of test currently at Formal Vote stage; Part 2: Dimensions of batteries and marking of terminals; Part 3: Terminal system for batteries with 36 V nominal voltage; Part 4: Dimensions of batteries for hea

22、vy vehicles; Part 5: Properties of battery housings and handles; Part 6: Batteries for Micro-Cycle Applications the present document; Part 7: General requirements and methods of tests for motorcycle batteries currently at Formal Vote stage. EN 50342-6:2015 (E)BS EN 50342-6:20151 Scope This European

23、Standard is applicable to lead-acid batteries with a nominal voltage of 12 V, used primarily as power source for the starting of internal combustion engines (ICE), lighting and also for auxiliary equipment of ICE vehicles. These batteries are commonly called “starter batteries”. Batteries with a nom

24、inal voltage of 6 V are also included in the scope of this standard. All referenced voltages need to be divided by two for 6 V batteries. The batteries under scope of this standard are used for micro-cycle applications in vehicles which can also be called Start-Stop (or Stop-Start, idling-stop syste

25、m, micro-hybrid or idle-stop-and-go) applications. In cars with this special capability, the internal combustion engine is switched off during a complete vehicle stop, during idling with low speed or during idling without the need of supporting the vehicle movement by the internal combustion engine.

26、 During the phases in which the engine is switched off, most of the electric and electronic components of the car need to be supplied by the battery without support of the alternator. In addition, in most cases an additional regenerative braking (recuperation or regeneration of braking energy) funct

27、ion is installed. The batteries under these applications are stressed in a completely different way compared to classical starter batteries. Aside of these additional properties, those batteries need to crank the ICE and support the lighting and also auxiliary functions in a standard operating mode

28、with support of the alternator when the internal combustion engine is switched on. All batteries under this scope need to fulfil basic functions, which are tested under application of EN 50342-1:2015. This European Standard is applicable to batteries for the following purposes: Lead-acid batteries o

29、f the dimensions according to EN 50342-2 for vehicles with the capability to automatically switch off the ICE during vehicle operation either in standstill or moving (“Start-Stop”); Lead-acid batteries of the dimensions according to EN 50342-2 for vehicles with Start-Stop applications with the capab

30、ility to recover braking energy or energy from other sources. This standard is not applicable to batteries for purposes other than mentioned above, but it is applicable to EFB delivered in dry-charged conditions according to EN 50342-1:2015, Clause 7. NOTE The applicability of this standard also for

31、 batteries according to EN 50342-4 is under consideration. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the lat

32、est edition of the referenced document (including any amendments) applies. EN 50342-1:2015, Lead-acid starter batteries Part 1: General requirements and methods of test 3 General 3.1 Designation of starter batteries Regarding the designation of starter batteries, refer to EN 50342-1:2015, 3.2. 3.2 C

33、ondition on delivery Regarding the condition on delivery, refer to EN 50342-1:2015, 3.3. 4 General requirements Identification and labelling The batteries shall be identified according to the legal demands within the European community. NOTE The regulations of the battery directive 2006/66/EC and th

34、e amendment 2008/12/EC or their equivalent national laws need to be applied. EN 50342-6:2015 (E)BS EN 50342-6:2015For detailed information about measurement and labelling EN 50342-1 shall be used. In addition to the mandatory information defined in EN 50342-1:2015, 4.1 and Annexes A and C, the batte

35、ry shall be marked with the micro-cycling performance level according to this standard (8.3). For better identification and comparison of batteries under the scope of this standard, a special marking specified in Annex B shall be used by the battery manufacturer. 5 General test conditions 5.1 Charac

36、teristics and abbreviations 5.1.1 Nominal capacity CnRefer to EN 50342-1:2015, 3.4.2. 5.1.2 Cranking current ICCRefer to EN 50342-1:2015, 3.4.1. 5.2 Syntax of test descriptions The test description is given in tabular form. All test steps shall be carried out in a water bath according to 5.3.3 at th

37、e given temperature, if not stated otherwise. The following definitions and acronyms are used: Test steps: Table 1 Test steps Acronym Test step Description CHA Charge Battery to be charged with given parameters DCH Discharge Battery to be discharged with given parameters PAU Pause No charging or dis

38、charging but measurement of voltage as required. If the battery is connected to the test unit, there shall be no quiescent current. RPT Repeat Instruction to repeat certain steps several times CAS Case of Decision point leading to different actions dependent on the value of the reference variable EN

39、 50342-6:2015 (E)BS EN 50342-6:2015Description of columns: Table 2 Description of columns Column text Description Structure General explanation of test block N Numbering of individual test steps Step Definition of test phase of individual step according to Table 1. NOTE All steps in each table are n

40、umbered subsequently starting at “10” The next table of the same section starts at “20”, etc. Example: 10 Action 1 20 Action 1 11 Action 2 21 Action 2 12 Action 3 22 Action 3 23 Action 4 T Duration of the individual step in days d, hours h or seconds s U V Voltage in Volts to be maintained during th

41、e step. In case of a “CHA” phase, this is the constant charging voltage to be given by the rectifier. In case of a “DCH” phase, this is a cut off criteria at which the phase shall be stopped for the defined current. I A Current in Ampere to be maintained during the step. In case of a “CHA” phase, th

42、is is a current limitation for this step. In case of a “DCH” phase this is the constant discharge current to be given by the rectifier Description Explanation of individual test step Data acquisition frequency Recommended data acquisition frequency Result of measurement of each step Final result of

43、the individual test step to be reported EN 50342-6:2015 (E)BS EN 50342-6:2015Acronyms and symbols: Table 3 Acronyms and Symbols Acronym or Symbol Description Acronym or Symbol Description CeEffective capacity Ah IcAverage charge current in DCA test after charge history A CnNominal capacity Ah IdAver

44、age charge current in DCA test after discharge history A CrchRecharged capacity Ah IrAverage charge current in DCA test during regenerative braking A DoD Depth of discharge % of Cn QCHACharged capacity Ah EOS End of step QDCHDischarged capacity Ah ICHACharge current A RdynCalculated dynamic internal

45、 resistance ICCDischarge current for crankingA RiInternal resistance IDCAWeighted normalized dynamic charge acceptance, measured in A per Ah nominal capacity CnA/Ah RC Reserve capacity (discharge with a fixed current of 25 A to U = 10,5 V), used in DCA test, subsection 7.3 IDCHDischarge current A tD

46、CHDischarge time s InNominal discharge current A InA = CnAh / 20 h UcCharging voltage V 5.3 Requirements for measuring equipment capability 5.3.1 Equipment requirements for the micro-hybrid test MHT (7.2) Table 4 Equipment requirements for the micro-hybrid test MHT Parameter Range Accuracy Sampling

47、rate Sampling accuracy UCHA1416 V 0,04 V 10 ms 0,01 V ICHA0100 A 0,5 % 10 ms 0,1 % QCHA 10 ms 1 mAh UDCH 6.14 V 10 ms 0,01 V IDCH0.300 A with 300 A tDCH 1s every minute, transition time 10,5 Ce/ 20 Discharge to 85 % of Ce25 QDCH11 PAU min 12 h max 60 h Relaxation 25 EOS U(EOS) 7.2.4 Micro-cycles Thi

48、s high-rate cycling test often leads to an internal battery temperature significantly higher than 25 C. This means the charging voltage of 14,0 V (step 21) is in line with typical vehicle operation parameters. The micro-cycle test has a fixed depth of discharge of 2 % Cn. The charge time in step 21

49、(Table 8) and the discharge time in step 22 depend on the nominal capacity Cnof the battery and shall be calculated and rounded to nearest integer value in seconds according to: ( )0 02 0 0833 60048nDCH, ,C Ah AhstsAh= EN 50342-6:2015 (E)BS EN 50342-6:2015Table 8 MHT Micro-cycle Structure N Step t U V I A Description T C Data acquisition frequency Result of measurement of each

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