1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationAutomation systems in theprocess industry Factoryacceptance test (FAT), site acceptance test (SAT) and site integration test (SIT)BS EN 62381:2012National forewordThis British St
2、andard is the UK implementation of EN 62381:2012. It is identical to IEC 62381:2012. It supersedes BS EN 62381:2007 which is withdrawn.The UK participation in its preparation was entrusted to Technical Committee AMT/7, Industrial communications: process measurement and control, including fieldbus.A
3、list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2012Published by BSI Standards
4、 Limited 2012 ISBN 978 0 580 72603 3 ICS 25.040.01Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 May 2012.Amendments issued since publicationDate Text affect
5、edBRITISH STANDARDBS EN 62381:2012EUROPEAN STANDARD EN 62381 NORME EUROPENNE EUROPISCHE NORM April 2012 CENELEC European Committee for Electrotechnical Standardization Comit Europen de Normalisation Electrotechnique Europisches Komitee fr Elektrotechnische Normung Management Centre: Avenue Marnix 17
6、, B - 1000 Brussels 2012 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members. Ref. No. EN 62381:2012 E ICS 25.040 Supersedes EN 62381:2007English version Automation systems in the process industry - Factory acceptance test (FAT), site acceptance t
7、est (SAT) and site integration test (SIT) (IEC 62381:2012) Systmes dautomatisation pour les procds industriels - Essais dacceptation en usine (FAT), essais dacceptation sur site (SAT) et essais dintgration sur site (SIT) (CEI 62381:2012) Automatisierungssysteme in der vefahrenstechnischen Industrie
8、- Werksabnahme (FAT), Abnahme der installierten Anlage (SAT) und Integrationstest (SIT) (IEC 62381:2012) This European Standard was approved by CENELEC on 2012-03-28. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
9、 Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CENELEC member. This European Standard exists in three official version
10、s (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CENELEC members are the national electrotechnical commit
11、tees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Tur
12、key and the United Kingdom. BS EN 62381:2012EN 62381:2012 - 2 - Foreword The text of document 65E/222/FDIS, future edition 2 of IEC 62381, prepared by SC 65E, “Devices and integration in enterprise systems“, of IEC TC 65, “Industrial-process measurement, control and automation“ was submitted to the
13、IEC-CENELEC parallel vote and approved by CENELEC as EN 62381:2012. The following dates are fixed: latest date by which the document has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2012-12-28 latest date by which the national standards
14、 conflicting with the document have to be withdrawn (dow) 2015-03-28 This document supersedes EN 62381:2007. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CENELEC and/or CEN shall not be held responsible for identifying any or a
15、ll such patent rights. Endorsement notice The text of the International Standard IEC 62381:2012 was approved by CENELEC as a European Standard without any modification. In the official version, for Bibliography, the following notes have to be added for the standards indicated: IEC 61331 series NOTE
16、Harmonized in EN 61331 series. IEC 62337 NOTE Harmonized as EN 62337. BS EN 62381:2012 2 62381 IEC:2012 CONTENTS INTRODUCTION . 5 1 Scope . 6 2 Normative references . 9 3 Terms, definitions and abbreviated terms . 9 3.1 Terms and definitions 9 3.2 Abbreviated terms . 11 4 General preparation before
17、conducting the FAT . 11 4.1 Overview . 11 4.2 Documents typically prepared by owner/contractor 12 4.3 Documents typically prepared by vendor . 12 5 Factory acceptance test . 12 5.1 General . 12 5.2 FAT test plan . 13 5.3 Test procedure 13 5.3.1 Test set-up 13 5.3.2 Conducting of test . 14 5.3.3 Appl
18、ication check procedures 15 5.4 FAT rework . 16 5.5 Documentation of FAT in accordance with Annex A . 16 6 Site acceptance test . 17 6.1 General . 17 6.2 SAT test plan 17 7 Site integration test 17 7.1 General . 17 7.2 SIT test plan 18 Annex A (informative) FAT test report 19 Annex B (informative) S
19、AT check list . 31 Annex C (informative) SIT check list 32 Annex D (informative) FAT certificate 33 Annex E (informative) SAT certificate 34 Annex F (informative) SIT certificate 35 Annex G (informative) Automation system acceptance certificate . 36 Annex H (informative) FAT punch list 37 Annex I (i
20、nformative) SAT punch list 38 Annex J (informative) SIT punch list . 39 Bibliography 40 Figure 1 Diagram depicting typical sequence of events for FAT, SAT and SIT with respect to the project milestones 7 Figure 2 Diagram depicting the relationship for the SAT and SIT between the DCS and subsystems 8
21、 Figure 3 Diagram depicting the relationship between the FAT, SAT and SIT with the relevant plant levels 8 BS EN 62381:201262381 IEC:2012 5 INTRODUCTION There is an increasing trend in the process industry to shorten the time period for project execution. At the same time, the complexity of automati
22、on systems is being increased due to the number of connected systems and the use of new technologies, for example, fieldbus systems. Experience has shown that the owner, the contractor and the vendor have long and extensive discussions to unambiguously lay down the scope of activities and responsibi
23、lities in order to achieve a timely delivery and acceptance of automation systems. This standard is intended to lead to an improvement and acceleration of the negotiation phase and to a mutual understanding about the scope of activities of each party The annexes of this standard contain forms which
24、may be used in the test procedures. Buyers of this standard may copy these forms for their own purposes only in the required amount. BS EN 62381:2012 6 62381 IEC:2012 AUTOMATION SYSTEMS IN THE PROCESS INDUSTRY FACTORY ACCEPTANCE TEST (FAT), SITE ACCEPTANCE TEST (SAT), AND SITE INTEGRATION TEST (SIT)
25、 1 Scope This International Standard defines procedures and specifications for the Factory Acceptance Test (FAT), the Site Acceptance Test (SAT), and the Site Integration Test (SIT). These tests are carried out to prove that the automation system is in accordance with the specification. Engineering
26、and manufacturing activities prior to these tests are not covered by this standard. For application in the pharmaceutical or other highly specialized industries, additional guidelines (for example, Good Automated Manufacturing Practice (GAMP), definitions and stipulations should apply in accordance
27、with existing standards, for example, for GMP Compliance 21 CFR (FDA) and the Standard Operating Procedure of the European Medicines Agency (SOP/INSP/2003). The description of activities given in this standard can be taken as a guideline and adapted to the specific requirements of the process, plant
28、 or equipment. A typical sequence of activities and events is shown in Figure 1, and their relationship are shown in Figures 2 and Figure 3. BS EN 62381:201262381 IEC:2012 7 NOTETheloop checkcanactuallybestartedduringtheconstructionphaseoncetherequiredinfrastructurehasbeeninstalled.Figure1 Diagramde
29、pictingtypicalsequenceofeventsforFAT,SATandSITwithrespecttotheprojectmilestonesPrerequisite forFAT-SWcomplete-Systemhookedup-Vendorin-housetestcompletedPrerequisiteforSAT-Shipmentofsystemtosite-Properinstallation-Systemstart-upPrerequisiteforSIT-Systemsproperlyconnected-SATcompleteConstructionPrecom
30、missioningLoopcheckMechanicalCompletionStartupColdcommissioningHotcommissioningCommissioningESD DCSFATESDDCSSATESD/DCSSITProcesscontrolsystemcompletionIEC136/12BS EN 62381:2012 8 62381 IEC:2012 DCS Subsystem 1 Subsystem n System SAT Communication SIT IEC 137/12 Figure 2 Diagram depicting the relatio
31、nship for the SAT and SIT between the DCS and subsystems Typical DCS Operator level Process level Rack I/O Field device Hart, etc Process Loop check Loop check Loop check Wiring testWiring testWiring testFAT SAT FAT, partly SAT or SIT Remote I/O Fieldbus Fieldbus device FAT SAT IEC 138/12 Figure 3 D
32、iagram depicting the relationship between the FAT, SAT and SIT with the relevant plant levels BS EN 62381:201262381 IEC:2012 9 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated referen
33、ces, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. None 3 Terms, definitions and abbreviated terms 3.1 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1.1
34、 automation system DCS- or PLC-based system for the monitoring and controlling of production facilities in the process industry, including control systems based on fieldbus technologies 3.1.2 tag unambiguous alphanumerical descriptor which identifies a sensor or actuator 3.1.3 factory acceptance tes
35、t activity to demonstrate that the vendor system and additionally supplied systems are in accordance with the specification 3.1.4 site acceptance test activity to demonstrate that the installation of the various vendor systems are in accordance with the applicable specifications and installation ins
36、tructions 3.1.5 site integration test activity to demonstrate that the merging of the various systems to one overall system is completed and that all components work together as specified 3.1.6 buyer company which is functionally responsible for the automation system purchased from vendor, i.e. eith
37、er the owner or the contractor 3.1.7 owner company that hired a contractor to build a chemical plant, petrochemical plant, etc. 3.1.8 contractor company which is hired by the owner to design and build a chemical plant, petrochemical plant, etc. NOTE The function of contractor can be fulfilled by the
38、 owner. BS EN 62381:2012 10 62381 IEC:2012 3.1.9 vendor manufacturer or distributor of the automation system 3.1.10 process industry industry that uses chemical reactions, separations, or mixing techniques in order to create new products, modify existing products or treat waste and includes the foll
39、owing types of industries: chemical, petrochemical, waste treatment, paper, cement, etc. It does not include such industries as equipment/machine manufacturing or other similar industries. Industries which are subject to special requirements and or validation, etc. are also not included. 3.1.11 vend
40、or documentation product describing documents EXAMPLE Datasheets, handbooks, operating manuals and spare part lists of supplied devices or systems. 3.1.12 test report documentation of test sequence and results 3.1.13 test plan overview of tests as provided in the contract 3.1.14 punch list list of a
41、ll open tasks 3.1.15 loop list tabulated list of all E HMI specification; Loop sheet; Trip point list or SIL3, or none. 4.3 Documents typically prepared by vendor For example, the following documents: Requirement specification; Vendor documents, operating manual, certificates; Structural diagram DCS
42、/PLC, SIS; Cabinet layout drawings; I/O list; Graphic printouts; Configuration printout; In-house test reports; Test plan. 5 Factory acceptance test 5.1 General The FAT shall be performed by the vendor. The buyer should witness the test activities. There may be buyers who want to carry out some part
43、s of the FAT themselves. This has to be laid down on a project-related basis. The FAT shall comprise the following areas: project-relevant scope of supply; application-related functions of the automation system from signal source; system-related functions; adequate infrastructure shall be provided b
44、y the vendor. BS EN 62381:201262381 IEC:2012 13 The FAT shall be conducted using the test report given in Annex A. With respect to the specification, any incomplete work or nonconformances detected during the FAT shall be recorded on a punch list (Annex H). Punch list items will be categorized as fo
45、llows: to be cleared on the spot, FAT to continue after rectification; on-going rectification during FAT; FAT to be repeated; modifications to be made after FAT, before the system is shipped to the site; remaining work to be rectified, i.e. at site. The FAT shall be considered complete when the vend
46、or has successfully proven all necessary functions according to the FAT procedures and specifications, with the exception of the mutually agreed remaining items of the punch-list. Upon successful completion of the FAT, authorized representatives of the buyer and the vendor shall sign the FAT certifi
47、cate (for an example, see Annex D). 5.2 FAT test plan A test plan (activities and time-schedule) shall be mutually agreed upon between the buyer and the vendor. The schedule shall include, but is not limited to, the following activities: Item Description 1 Start-up meeting (document review, schedule
48、, etc.) 2 Vendor documentation (including in-house test reports) check 3 HW and SW inventory check 4 Mechanical inspection 5 Wiring and termination inspection 6 Start-up test 7 General system functions including hardware redundancy and diagnostic check 8 Visualization/operation 9 Test of functionali
49、ty against all documents mentioned in Clause 3 10 Complex functionality and operation modes (for example, batch, sequence control) 11 Subsystem interface test 12 FAT rework, punch list for onsite (SAT) work 13 FAT close-out meeting 5.3 Test procedure 5.3.1 Test set-up 5.3.1.1 Rack/remote I/O According to one or more of the following typical scenarios, a complete test shall be carried out. The following scenario is customary. Forcing of rack/remote I/O b
