1、BS EN ISO13628-5:2009ICS 75.180.10NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDPetroleum and naturalgas industries Design and operationof subsea productionsystemsPart 5: Subsea umbilicals (ISO13628-5:2009)This British Standardwas published under theauthority
2、of the StandardsPolicy and StrategyCommittee on 31 January2010 BSI 2010ISBN 978 0 580 54921 2Amendments/corrigenda issued since publicationDate CommentsBS EN ISO 13628-5:2009National forewordThis British Standard is the UK implementation of EN ISO13628-5:2009. It supersedes BS ISO 13628-5:2002 which
3、 is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee PSE/17/-/4, Drilling and production equipment for petroleumand natural gas industries.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not p
4、urport to include all the necessary provisionsof a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunityfrom legal obligations.EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 13628-5 December 2009 ICS 75.180.10 English Version
5、Petroleum and natural gas industries - Design and operation of subsea production systems - Part 5: Subsea umbilicals (ISO 13628-5:2009) Industries du ptrole et du gaz naturel - Conception et exploitation des systmes de production immergs - Partie 5: Faisceaux de cbles immergs (ISO 13628-5:2009) Erdl
6、- und Erdgasindustrie - Konstruktion und Betrieb von Unterwasser-Produktionssystemen - Teil 5: Unterwasser-Versorgungskabel (ISO 13628-5:2009) This European Standard was approved by CEN on 18 November 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the
7、 conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists i
8、n three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodie
9、s of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EURO
10、PEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 13628-5:2009: EBS EN ISO
11、 13628-5:2009EN ISO 13628-5:2009 (E) 3 Foreword This document (EN ISO 13628-5:2009) has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries” in collaboration with Technical Committee CEN/TC 12 “Materials
12、, equipment and offshore structures for petroleum, petrochemical and natural gas industries” the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2010, a
13、nd conflicting national standards shall be withdrawn at the latest by June 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. Accor
14、ding to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvi
15、a, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 13628-5:2009 has been approved by CEN as a EN ISO 13628-5:2009 without any modification. BS EN ISO 13628-5:2009IS
16、O 13628-5:2009(E) ISO 2009 All rights reserved iiiContents Page Foreword vi Introduction.vii 1 Scope1 2 Normative references1 3 Terms, abbreviated terms and definitions3 3.1 Terms and definitions .3 3.2 Abbreviated terms .10 4 Functional requirements.11 4.1 General requirements .11 4.2 Project-speci
17、fic requirements12 5 Safety, design and testing philosophy12 5.1 Application .12 5.2 Safety objective .12 5.3 Systematic review .12 5.4 Fundamental requirements 12 5.5 Design philosophy 13 5.6 Testing14 6 Design requirements.16 6.1 General .16 6.2 Loads 16 6.3 Load effect analysis 20 6.4 Installatio
18、n analysis 26 6.5 Fatigue life27 7 Component design, manufacture and test .27 7.1 General .27 7.2 Electric cables .28 7.3 Hoses38 7.4 Optical-fibre cable .49 7.5 Metallic tubes.54 8 Terminations and ancillary equipment design.71 8.1 Design principles.71 8.2 Design process71 8.3 Armour terminations .
19、71 8.4 Tube and hose terminations.72 8.5 Cable terminations 72 8.6 Pull-in head 73 8.7 Topside hang-off .73 8.8 Subsea termination interface .74 8.9 Subsea umbilical termination 74 8.10 Bend restrictors.74 8.11 Bend stiffeners 75 8.12 Ancillary equipment 75 9 Umbilical design 78 9.1 Temperature rang
20、e 78 9.2 Maximum tensile load .78 9.3 Ultimate tensile load78 9.4 Minimum bend radius .78 BS EN ISO 13628-5:2009ISO 13628-5:2009(E) iv ISO 2009 All rights reserved9.5 Cross-sectional arrangement.78 9.6 Lay-up .79 9.7 Sub-bundles .79 9.8 Inner sheath79 9.9 Armouring.79 9.10 Outer sheath.80 9.11 Lengt
21、h marking80 10 Umbilical manufacture and test .80 10.1 Umbilical manufacture 80 10.2 Qualification and verification tests83 11 Factory acceptance tests84 11.1 General84 11.2 Visual and dimensional inspection84 11.3 Electrical continuity at the termination .84 11.4 Trial termination fit-up.84 11.5 El
22、ectric cable84 11.6 Optical fibre cables85 11.7 Hoses 85 11.8 Tubes 86 11.9 Terminations 86 11.10 Continuity check86 12 Storage86 12.1 General86 12.2 Protection of unterminated umbilical components86 12.3 Spare length .87 12.4 Repair kits.87 12.5 Handling for integration tests.87 13 Pre-installation
23、 activity .87 13.1 Umbilical information 87 13.2 Route information88 13.3 Terminations and ancillary equipment information.88 13.4 Host facility information89 13.5 Subsea structure information.89 13.6 Host facility visit 89 14 Load-out90 14.1 General90 14.2 Technical audit of load-out facilities90 1
24、4.3 Load-out procedure.91 14.4 Pre-load-out meetings.91 14.5 Pre-load-out tests 91 14.6 Load-out operation 92 14.7 Stopping and starting the load-out93 14.8 Handling of the umbilical 93 14.9 Load-out monitoring94 14.10 Load-out on a reel or carousel .94 14.11 Post-load-out tests 95 15 Installation o
25、perations 95 15.1 General95 15.2 Requirements for installation vessel and equipment 95 15.3 Pre-installation survey 96 15.4 I-tube or J-tube pull-in operations .97 15.5 Lay-down of subsea termination (first end)100 15.6 Lay route.100 15.7 Handling requirements for the main lay100 15.8 Vessel positio
26、ning to achieve required touch-down .101 15.9 Control and monitoring of length laid .101 15.10 Integrity monitoring during lay.102 BS EN ISO 13628-5:2009ISO 13628-5:2009(E) ISO 2009 All rights reserved v15.11 Burial operations .103 15.12 Approach to subsea termination position (second end).104 15.13
27、 Lay-down of subsea termination .104 15.14 Pull-in of subsea termination .105 15.15 Pipeline crossings.105 15.16 Buoyancy attachments .106 15.17 Arming of the weak link 106 15.18 Post-lay survey 106 15.19 Post-burial survey .106 15.20 Post-pull-in test .107 15.21 Post-hook-up test 107 15.22 Retrieva
28、l of installation aids.108 15.23 Contingencies108 15.24 Repairs108 15.25 Post-installation survey108 Annex A (informative) Information that should be provided in a purchasers functional specification.109 Annex B (informative) Umbilical testing .116 Annex C (informative) Hose and tube preferred sizes
29、 120 Annex D (normative) Characterization tests for hoses and umbilicals 121 Annex E (informative) Fatigue testing 125 Annex F (informative) Load-effect analysis127 Annex G (informative) Umbilical full-scale tests139 Annex H (informative) Tube material matrix.145 Annex I (informative) Tube-wall thic
30、kness example calculation157 Annex J (informative) Buckling of metallic tubes164 Bibliography167 BS EN ISO 13628-5:2009ISO 13628-5:2009(E) vi ISO 2009 All rights reservedForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO memb
31、er bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, government
32、al and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Direct
33、ives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodie
34、s casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 13628-5 was prepared by Technical Committee ISO/TC 67, Materials, equipment and
35、 offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 4, Drilling and production equipment. This second edition cancels and replaces the first edition (ISO 13628-5:2002), which has been technically revised. ISO 13628 consists of the following parts, under the
36、general title Petroleum and natural gas industries Design and operation of subsea production systems: Part 1: General requirements and recommendations Part 2: Unbonded flexible pipe systems for subsea and marine applications Part 3: Through flowline (TFL) systems Part 4: Subsea wellhead and tree equ
37、ipment Part 5: Subsea umbilicals Part 6: Subsea production control systems Part 7: Completion/workover riser systems Part 8: Remotely Operated Vehicle (ROV) interfaces on subsea production systems Part 9: Remotely Operated Tool (ROT) intervention systems Part 10: Specification for bonded flexible pi
38、pe Part 11: Flexible pipe systems for subsea and marine applications A Part 12, dealing with dynamic production risers, a Part 13, dealing with remotely operated tool and interfaces on subsea production systems, a Part 15, dealing with subsea structures and manifolds, a Part 16, dealing with specifi
39、cation for flexible pipe ancillary equipment, and a Part 17, dealing with recommended practice for flexible pipe ancillary equipment, are under development. BS EN ISO 13628-5:2009ISO 13628-5:2009(E) ISO 2009 All rights reserved viiIntroduction This part of ISO 13628 is based on the first edition of
40、ISO 13628-5, which was based on API Spec 17E, second edition and API RP 17I, first edition. The first edition of ISO 13628-5 was adopted by API as API Spec 17E, third edition. It is intended that API Spec 17E, fourth edition, will be identical to this International Standard. It is important that use
41、rs of this part of ISO 13628 be aware that further or differing requirements can be needed for individual applications. This part of ISO 13628 is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment engineering solutions for the individual applicatio
42、n. This can be particularly applicable if there is innovative or developing technology. If an alternative is offered, it is the responsibility of the vendor to identify any variations from this part of ISO 13628 and provide details. In this part of ISO 13628, where practical, US Customary (USC) and
43、other units are included in parentheses for information. BS EN ISO 13628-5:2009BS EN ISO 13628-5:2009INTERNATIONAL STANDARD ISO 13628-5:2009(E) ISO 2009 All rights reserved 1Petroleum and natural gas industries Design and operation of subsea production systems Part 5: Subsea umbilicals 1 Scope This
44、part of ISO 13628 specifies requirements and gives recommendations for the design, material selection, manufacture, design verification, testing, installation and operation of umbilicals and associated ancillary equipment for the petroleum and natural gas industries. Ancillary equipment does not inc
45、lude topside hardware. Topside hardware refers to any hardware that is not permanently attached to the umbilical, above the topside hang-off termination. This part of ISO 13628 applies to umbilicals containing components, such as electrical cables, optical fibres, thermoplastic hoses and metallic tu
46、bes, either alone or in combination. This part of ISO 13628 applies to umbilicals for static or dynamic service, with surface-surface, surface-subsea and subsea-subsea routings. This part of ISO 13628 does not apply to the associated component connectors, unless they affect the performance of the um
47、bilical or that of its ancillary equipment. This part of ISO 13628 applies only to tubes with the following dimensions: wall thickness, t 6 mm, internal diameter, ID 50,8 mm (2 in). Tubular products greater than these dimensions can be regarded as pipe/linepipe and it is expected that they be design
48、ed and manufactured according to a recognised pipeline/linepipe standard. This part of ISO 13628 does not apply to a tube or hose rated lower than 7 MPa (1 015 psi). This part of ISO 13628 does not apply to electric cable voltage ratings above standard rated voltages 0m/( )UUU = 3,6/6(7,2) kV rms, w
49、here U0, U and Umare as defined in IEC 60502-1 and IEC 60502-2. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 527 (all parts), Plastics Determination of tensile properties ISO 1402, Rubber and plastics hoses and hose assemblies Hydrostatic testing ISO 4080, Rubber and plastics hoses and ho
