1、 ENGINEERING MATERIAL SPECIFICATION Material Name Specification Number Date Action Revisions 2014 12 08 N Status No replacement named L. Sinclair, NA 2003 01 23 Revised Para 3.0 inserted ; Para 3.1, 3.11, 4 deleted 1968 07 17 Released AY1-916 Page 1 of 3 Copyright 2014, Ford Global Technologies, Inc
2、 ADHESIVE, POLYCHLOROPRENE RUBBER BASE - SEALER ESB-M2G173-A NOT TO BE USED FOR NEW DESIGN 1. SCOPE The material defined by this specification is a solvent release type, black, polychloroprene rubber adhesive. It has good resistance to weather with an exceptionally long service life. 2. APPLICATION
3、 This specification was released originally for a material flow applied to seal and adhere neoprene and ethylene propylene rubber grommets to either neoprene and/or ethylene propylene rubber vacuum tubing. 3. REQUIREMENTS 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part
4、 producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.2 COLOR Black 3.3 SOLIDS, min 18% (ASTM D 2046, except heat at 102 +/- 3 C for 3 h in a mechanical convection oven) Save sample for next test. 3.4 ASH, based on solids weight, max 10% Test Meth
5、od: Place the crucible containing the solids residue in a cool muffle furnace. Slowly heat to and maintain at 760 +/- 30 C for 1 h. Cool in desiccator and weigh. 3.5 VISCOSITY at 23 +/- 2 C (FLTM BI 111-01, except use a Ford Viscosity Cup 0.25 in (6.4 mm) orifice) 3.5.1 As Received 75-120 s 3.5.2 Ag
6、ed (72 h at 54 +/- 1 C), max 180 s ENGINEERING MATERIAL SPECIFICATION ESB-M2G173-A Page 2 of 3 Copyright 2014, Ford Global Technologies, Inc. 3.6 ADHESION OF VACUUM TUBE TO GROMMET (1/8 in (3 mm) nominal I.D. single hose) 3.6.1 Normal (7 days air dry at 23 +/- 2 C), min 20 lb (89 N) 3.6.2 Aged 3.6.2
7、1 72 h at 102 +/- 3 C, min 20 lb (89 N) 3.6.2.2 Environmental Cycling (5 cycles), min 20 lb (89 N) . 16 h humidity (95 - 100% relative humidity at 38 C) . 4 h at -29 C . 4 h at 82 +/- 3 C Test Method: Insert the neoprene vacuum hoses into grommet holes designed for the 1/8 in (3 mm) I.D. single hos
8、e and pull through until at least 4 in (100 mm) of hose length extends on each side of grommet holes. Apply cement into the grommet holes around all surfaces of the vacuum hoses with a Plews oiler or other suitable method. Care must be taken to insure adequate cement contact and coverage. . For norm
9、al adhesion, air dry 7 days prior to test. . For aged adhesion, air dry 3 days prior to heat and environmental cycling. . All tests on aged samples shall be conducted at 23 +/- 2 C. Use a ring test fixture to hold the grommet firm and remove each vacuum tubing from the grommet at a jaw separation ra
10、te of 20 in (500 mm) per minute (pendulum or cross head tensile machine, 200 lb (890 N) capacity). Care must be taken to pull tubing in a straight line from grommets. Maximum values obtained are recorded and a minimum average of 4 adhesion values shall be used. 3.7 COLD FLEXIBILITY No cracks permitt
11、ed Test Method: Apply a 0.010 x 1 in (0.3 x 25 mm) wet film of adhesive to a thin sheet of cellophane, polyethylene, or aluminum foil and air dry for 24 h at 23 +/- 2 C. Then condition the specimen in a cold box at -29 C for 4 h and bend 180 around a temperature conditioned 1/4 in (6 mm) mandrel. EN
12、GINEERING MATERIAL SPECIFICATION ESB-M2G173-A Page 3 of 3 Copyright 2014, Ford Global Technologies, Inc. 3.8 EASE OF CLEANING Shall remove easily Test Method: Flow apply adhesive-sealer to freshly enameled panels. Allow assembly to air dry at 23 +/- 2 C for 1 h. Wipe panels with a cloth wet with pet
13、roleum naphtha solvents M14J217 and/or M14J147. 3.9 ODOR The material shall be free from objectionable or irritating odors, both as received and after storage. 3.10 QUALITY The material shall be a smooth, homogeneous mixture free from foreign materials and properties detrimental to normal production
14、 operations. 5. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of this specification. 5.1 FLASH POINT 3 C (ASTM D 56) 5.2 FLAMMABILITY AND/OR TOXICITY This material represents a potential fire and/or health hazard. The Manufac
15、turing Engineering Department shall notify both the Plant Security and the Safety Units of its presence in the Plant to assure that proper fire and/or health precautions are provided. The location in which it is used or stored shall be included in the notifications. 5.3 WEIGHT PER VOLUME 8.1 - 8.5 lb/gal (ASTM D 816) (0.97 - 1.02 kg/l) The weight tolerance for any one supplier shall be +/- 0.2 lb/gal (+/- 0.024 kg/l) based on the recorded weight of his originally approved production sample.
