1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev 00 2014 09 24 Released L. Sinclair, NA Controlled document at www.MATS Copyright 2014, Ford Global Technologies, Inc. Page 1 of 4 CARPET, POLYESTER, NON WOVEN, FLAT FELT, WRS-M3H105-A16 NEEDLED, 203 g/m2 (6 oz) NOMINAL FACE, KENAF BACKED,
2、 MOLDABLE 1. SCOPE The materials defined by these specifications are flat needled, nonwoven carpets of good quality and uniform composition used for molded applications. The carpet face is made with 100% post industrial fiber and post consumer fibers. The backing is made with a 35% natural fiber com
3、ponent which is needled to the face carpet. 2. APPLICATION This specification was released originally for moldable trunk components. 2.1 LIMITATIONS This material may only be used in the molded condition. Unmolded material will rope. 3. REQUIREMENTS In addition to the requirements listed herein, the
4、 end-item floor carpet shall be tested to WSS-MX15P32-D/latest and any additional SDS requirements. The details for each of the suppliers specific construction shall be documented in the supplement attached and uploaded in the scanned data package. 3.1 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS
5、Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.1.1 Vehicle Interior Environment Quality Materials/Component Performance Requirements Materials used in interior applications must meet the requirements outlined in W
6、SS-M99P2222-D1/ latest. Data must be included in material submission package. 3.1.2 Recycled Content The face material must contain 100% recycled content as defined by WRS- M99P42-A2 (Textile Materials, Identification of Recycled Content). 3.2 SAMPLE SELECTION All evaluations shall be conducted on t
7、est specimens taken from finished roll goods prior to any subsequent operations, such as reheating or molding. ENGINEERING MATERIAL SPECIFICATION WRS-M3H105-A16 Copyright 2014, Ford Global Technologies, Inc. Page 2 of 4 3.3 APPEARANCE (FLTM BI 109-01) The color, pattern, and finish shall match the a
8、pproved Design Center master sample, or shall be as specified on the engineering drawing. 3.4 COMPOSITION 3.4.1 Face Fiber 100% PIR/PCR (ASTM D276) Polyester 3.4.2 Moldable Substrate 35% Kenaf/ 25% Cotton (ASTM D276) Shoddy/ 40% Polypropylene 3.4.3 Scrim Polyester (ASTM D276) 3.5 METHOD OF DYEING So
9、lution Dyed 3.6 CONSTRUCTION 3.6.1 Face Fiber 6 Denier (ASTM D 1244) 3.7 THICKNESS 3.7.1 Face Thickness* 3.0 +/- 0.3 mm (ISO 1765) *Face thickness prior to molding. 3.7.2 Moldable Substrate Thickness 8.0 +/- 1.0 mm (ISO 1765) 3.8 WEIGHT 3.8.1 Face Fiber (183-223) g/m2 (ASTM D5848) (5.4 6.6) oz 3.8.2
10、 Moldable Substrate 720-880 g/m2 (ASTM D5848) (21.6 26.4) oz 3.8.3 Scrim 115-140 g/m2 (ASTM D5848) (3.4 4.1) oz 4. GENERAL INFORMATION This information given below is provided for clarification and assistance in meeting the requirements of this specification. Contact for questions concerning Engine
11、ering Material Specifications. 4.1 DRAWING CALL OUT ENGINEERING MATERIAL SPECIFICATION WRS-M3H105-A16 Copyright 2014, Ford Global Technologies, Inc. Page 3 of 4 The following shall be called out on the Engineering drawing to correctly designate the approved material. WRS-M3H105-A16 Supplier Name and
12、 Product Code (As it appears on the Approved Source Listing) WSS-M15P32-D 5. SUMMARY OF REVISIONS ENGINEERING MATERIAL SPECIFICATION WRS-M3H105-A16 Copyright 2014, Ford Global Technologies, Inc. Page 4 of 4 Non Woven Carpet Construction Supplement Supplier _Supplier Contact Name_ Number _ Product/ S
13、tyle Name _ Material Specification _ Performance Specification _ Supplier Product Code _ Manufacturing Location _ Supplier Lab Number _ Supplier Lab Date _ Composition Type Supplier Face Fiber ASTM D276 _ _ Minimum Recycled Content _ % PIR _ % PCR Moldable Backing ASTM D276 _ _ Renewable Content _ S
14、crim ASTM D276 _ _ Construction Solution or piece dyed (circle one) Denier (s) _ Face Fiber Thickness ISO 1765 _+/- _ mm Moldable Backing Thickness ISO 1765 _+/- _ mm Scrim Thickness ISO 1765 _+/- _ mm Mass per Unit Area Weight Face Fiber ASTM D5848 _+/- _ g/m2 Moldable Backing ASTM D5848 _+/- _ g/m2 Scrim ASTM D5848 _+/- _ g/m2 Materials Engineering Signature _Date _ Comments _ Rolled Goods _ Molded Product _
