1、 ENGINEERING MATERIAL SPECIFICATION Material Name Specification Number Date Action Revisions 2008 11 10 N-STATUS No Replacement L. Schmalz, FNA / M. Montgomery, FOE 2003 01 27 Revised Para 3.0 inserted ; Para 3.1, 3.2, 3.14, 3.15, 4 deleted 1992 12 21 C10267199 Released M. Judd Printed copies are un
2、controlled Page 1 of 3 Copyright 2008, Ford Global Technologies, Inc. FABRIC, WINDRUSH PATTERN, JACQUARD WOVEN, UNLAMINATED WSD-M1H605-A FABRIC, WINDRUSH PATTERN, JACQUARD WOVEN, 3 mm WSD-M1H605-B1 FABRIC, WINDRUSH PATTERN, JACQUARD WOVEN, 6 mm WSD-M1H605-B2 FABRIC, WINDRUSH PATTERN, JACQUARD WOVEN,
3、 3 mm WSD-M1H605-C1 FABRIC, WINDRUSH PATTERN, JACQUARD WOVEN, 6 mm WSD-M1H605-C2 NOT TO BE USED FOR NEW DESIGN 1. SCOPE The material defined by these specifications is a Jacquard woven polyester face fabric with a 35 g/m2acrylic resin backcoating which can be flame laminated to polyester or polyeste
4、r urether foam and backed with a knitted fabric. It can also be backed with an HFW weldable backcoating. 2. APPLICATION WSD-M1H605-A is used for moulded headrests and also adhesive coated for use on inner door panels. WSD-M1H605-B1, B2, C1, C2, are used for seat wearing surfaces. WINDRUSH PATTERN WS
5、D-M1H605-A Acrylic resin backcoated fabric unlaminated WSD-M1H605-B1 3.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H605-B2 6.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H605-C1 3.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) WSD-M
6、1H605-C2 6.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) 3. REQUIREMENTS In addition to the requirements listed herein, the fabric or laminate shall meet all requirements of WSB-M8P1-H. 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part produce
7、rs must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). ENGINEERING MATERIAL SPECIFICATION WSD-M1H605-A/B1/B2/C1/C2 Page 2 of 3 Copyright 2008, Ford Global Technologies, Inc. 3.4 FABRIC CONSTRUCTION 3.4.1 Type of Weave Jacquard 3.4.2 Fabric Count, +/- 5 % tol
8、erance (ASTM D375) Warp 127 ends/10 cm Weft 140 picks/10 cm 3.4.3 Fabric Weight, min (FLTM BN 106-01) Face Fabric with Acrylic 370 - 410 g/m2Resin Backcoating 3.5 COMPOSITION (ASTM D 629) Fabric 100 % polyester Backoating FR Treated Acrylic 3.6 YARN CONSTRUCTION (ASTM D 1244) Warp 1340 dtex (Resulta
9、nt) 288 f, polyester, semi dull, air texturised. Weft 1340 dtex (Resultant) 288 f, polyester, round, shiny, air texturised. 3.7 METHOD OF DYEING Yarn dyed and spun dyed or as approved by Materials Engineering 3.8 FINISHING OPERATIONS As approved by Materials Engineering 3.9 REQUIREMENTS FOR POLYETHE
10、R FOAM As specified in WSD-M2D243-A2 3.10 REQUIREMENTS FOR POLYESTER FOAM As specified in SKM-4D9502-A 3.11 REQUIREMENTS FOR THE BACKING As specified in WSD-M9H136-A FABIC or an Engineering Approved alternative ENGINEERING MATERIAL SPECIFICATION WSD-M1H605-A/B1/B2/C1/C2 Page 3 of 3 Copyright 2008, F
11、ord Global Technologies, Inc. 3.12 REQUIREMENTS FOR THE FLAME LAMINATED MATERIAL 3.12.1 Thickness, range (ASTM D 1777, circular presser foot area 645 mm2, 2.8 g force, 43 Pa presure) WSD-M1H605-B1 3.0 +/- 1.0 mm WSD-M1H605-B2 6.0 +/- 1.0 mmWSD-M1H605-C1 3.0 +/- 1.0 mm WSD-M1H605-C2 6.0 +/- 1.0 mm3.1
12、2.2 Weight, range (FLTM BN 106-01) WSD-M1H605-B1 520 +/- 30 g/m2WSD-M1H605-B2 640 +/- 40 g/m2WSD-M1H605-C1 520 +/- 30 g/m2WSD-M1H605-C2 640 +/- 40 g/m23.12.3 Stretch & Set, %, range (SAE J855) Strech B1, B2, C1, C2 . Warp 1 -10 eftSet B1, B2, C1, C2 . Warp 0 -5 eft3.13 FLAMMABILITY (ISO 3795/SAE J36
13、9) Burn Rate, max 100 mm/minute Note: Not required on face fabric when used as a fully bonded composite. 5. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of these specifications. 5.1 Purchase Departments will ensure that both materials defined in these specifications and shipped to any one Assembly Plant will be produced by one Supplier only.