1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev 02 2013 12 03 N Status Replaced by WSS-M15P34-E S. Draheim, NA 2011 03 04 Revised Add clarifications to Badges and Emblems S. Draheim, NA 2011 01 01 Activated Replaces WSS-M15P34-C1/C2 S. Draheim, NA Controlled document at www.MATS Copyri
2、ght 2013, Ford Global Technologies, LLC Page 1 of 13 PERFORMANCE, INTERIOR TRIM COMPONENTS WITH APPLIQUES WSS-M15P34-D NOT TO BE USED FOR NEW DESIGN 1. SCOPE This specification defines the minimum performance requirements for interior decorative trim components with multilayer construction. It defin
3、es requirements for both the appliqu/decoration supplier and the production part supplier. 2. APPLICATION This specification was released originally for components used on instrument panels and interior door trim panels. This specification includes constructions of wood, film, hydrographics, aluminu
4、m and excludes chrome plated plastics covered by WSS-M1P83-D1 or latest version and instrument clusters which are covered by WSS-M15P52-A or latest version. 3. REQUIREMENTS 3.1 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard
5、Requirements for Production Materials (WSS-M99P1111-A). The use of regrind is permitted, for economic/environmental reasons, with compliance as indicated in WSS-M99P1111-A. 3.2 CONSTRUCTION APPROVAL PROCESS Construction approval of the technology must be obtained prior to any production part testing
6、 at DV or later. Construction approval is required before any production part will be approved by Materials Engineering. 3.2.1 Appliqu / Decoration New Technology or New Supplier Requirements The following samples are the minimum required for a technology or new supplier approval by Materials Engine
7、ering. Full specification testing is required. Films 3 different ink patterns using the same construction (Recommend wood grain, metallic, and a geometric pattern) Hydrographics 3 different ink patterns using the same construction (Recommend wood grain, metallic, and a geometric pattern) Real Wood 3
8、 different wood types with one being a burl Aluminum 2 different patterns (Recommend a brushed and geometric pattern) ENGINEERING MATERIAL SPECIFICATION WSS-M15P34-D Copyright 2013, Ford Global Technologies, LLC Page 2 of 13 3.2.2 Part Approval Process Part approval consists of Construction Approval
9、, MCDCC (Material Color Durability Compliance Certification) Form Approval and DV/PV Testing. 3.2.2.1 Required Testing Testing required based on your level of approval is identified in Table 1. 3.2.2.2 Supplier Responsibility Appliqu/Decoration supplier The Appliqu/Decoration Supplier is responsible
10、 for Construction Approval and New Color and Pattern testing. Tests shall be performed on plaques with a substrate material or surrogate parts processed in the same manner as production components. Production Part Supplier The Production Part Supplier is responsible for DV and PV testing. Tests shal
11、l be performed on actual components processed through the production process. Where this is not possible, plaques can be used if approved by Materials Engineering. These shall be the same substrate material processed in the same manner as production components. When plaques are used as a substitute
12、for actual components, this must be clearly reported on the PSW or the laboratory test report. 3.2.2.3 Appliqu/Decoration Construction Approval Form For each new construction the following must be noted on the Construction Approval Form found in paragraph. 4.1 Substrate Material type i.e. ABS, PC, P
13、C+ABS, PP, Glass Filled PA, TPO or as specified on the Engineering Document. Thickness not required Backing Sheet Material type and thickness range i.e. ABS, PC, PC+ABS, (This is the layer that will be bonding to the substrate) This is for films only. Middle Layers Inking layer and or any other laye
14、rs other than top coat layer material type and thickness range. Top Coat Material type and thickness range suitable to meet the requirements of this specification. Note: Any deviation to the ranges identified on the Construction Approval Form will require a new submittal to Materials Engineering. EN
15、GINEERING MATERIAL SPECIFICATION WSS-M15P34-D Copyright 2013, Ford Global Technologies, LLC Page 3 of 13 3.3 TEST SPECIMEN PREPARATION All test panels or specimens must be conditioned in a controlled atmosphere of 23 +/- 2 C and 50 +/- 5% relative humidity for not less than 24 hrs prior to testing a
16、nd tested under the same conditions unless otherwise specified. 3.4 THICKNESS OF LAYERS Report Values (FLTM BI 117-01 Metallic Substrates, PELT or equivalent, ASTM B487, Non-Metallic Substrates, PELT or equivalent) All areas of the component visible after assembly must be evaluated/tested, including
17、 flanges, parting lines, styling lines and grooves. Measurements must be taken on all layers except substrate. Values must be within the range specified in the Materials Engineering Approved Construction Form unless mutually agreed upon by Materials Engineering 3.5 APPEARANCE Color, pattern, gloss,
18、grain, tactile effect and surface finish shall match master Trim Sample and/or Master Appearance Sample as approved by Corporate Design. The top coating shall exhibit no craters, pinholes, solvent popping, seediness, abnormal roughness, excessive flow or any other detrimental defect. 3.5.1 Color (FL
19、TM BI 109-01, Visual Assessment and/or Shall match SAE J1545, Three-Angle CMC) the Master Approved Sample. 3.5.2 Gloss Per (FLTM BI 110-01, ASTM D 523) Engineering Drawing Gloss Table A: 20 Glossmeter 92 B: 60 Glossmeter 76 - 84 C: 60 Glossmeter 66 - 74 D: 60 Glossmeter 58 - 66 E: 60 Glossmeter 47 -
20、 53 F: 60 Glossmeter 33 - 38 G: 60 Glossmeter 17 - 23 H: 60 Glossmeter 7 - 13 J: 60 Glossmeter 4 - 6 K: 60 Glossmeter 2 - 4 L: 60 Glossmeter 0.5 - 2.0 N: 60o Glossmeter 1.8 - 2.4 The color, pattern and finish shall match the approved Design Center master sample, or shall be as specified on the Engin
21、eering Document. Note: Obtaining an accurate gloss reading must be performed on a smooth flat surface or ungrained part. Use the table above to translate the gloss measurements to the appropriate Rating. ENGINEERING MATERIAL SPECIFICATION WSS-M15P34-D Copyright 2013, Ford Global Technologies, LLC Pa
22、ge 4 of 13 3.6 RESISTANCE PROPERTIES 3.6.1 Adhesion, Scribe Test Grade 0 max (FLTM BI 106-01, Method B, except use a knife) No flaking, chipping, blistering or de-lamination. 3.6.2 Water Resistance, (FLTM BI 104-01, 96 hrs) No blistering, softening, dulling or loss of adhesion when tested for adhesi
23、on per paragraph 3.6.1 within 30 minutes of removal from water. 3.6.3 Long Term Heat Exposure Rating 4 min (ISO 150-A02/AATCC Procedure 1) Test one previously unexposed part as follows: 3.6.3.1 Horizontal or vertical parts AT OR ABOVE THE BELT-LINE: 7 days at 100 +/- 2 C 3.6.3.2 Horizontal or vertic
24、al parts BELOW THE BELT-LINE: 7 days at 90 +/- 2 C 3.6.3.3 SCUFF PLATES AND LOAD FLOOR parts: 7 days at 80 +/- 2 C Appearance Evaluation: no evidence of cracks, blisters or change in gloss when compared with original un-aged sample is allowed. 3.6.3.4 Adhesion after Long Term Heat Exposure Grade 0 m
25、ax And Water Resistance (FLTM BI 104-01, 24 hr, FLTM BI 106-01, Method B, knife) After color evaluation, subject the part to 24 hours Water Resistance and then test for adhesion within 30 min. The temperature at which the parts were tested must be clearly reported on the PSW or the laboratory report
26、. ENGINEERING MATERIAL SPECIFICATION WSS-M15P34-D Copyright 2013, Ford Global Technologies, LLC Page 5 of 13 3.6.4 Short Term Heat, Humidity and Cold Cycle Rating 4 min (ISO 150-A02/AATCC Procedure 1) 3.6.4.1 Horizontal or vertical parts AT OR ABOVE THE BELT-LINE (e.g. sail; A-, B-, C, and D-Pillars
27、; upper quarter panels; center finish panels, demisters and roof-rail moldings): 5 h at -30 +/- 2 C 30 min at 23 +/- 2 C and 50 +/- 5% Relative humidity 5 h at 100 +/- 2 C 30 min at 23 +/- 2 C and 50 +/- 5% Relative humidity 2 h at 50 +/- 2 C and 95 +/- 5% Relative humidity 30 min at 23 +/- 2 C and
28、50 +/- 5% Relative humidity 5 h at -30 +/- 2 C 30 min at 23 +/- 2 and 50 +/- 5% Relative humidity 5 h at 100 +/- 2 C 3.6.4.2 Horizontal or vertical parts BELOW THE BELT LINE (e.g. lower door panels, lower quarter trim panels, consoles). 5 h at -30 +/- 2 C 30 min at 23 +/- 2 C and 50 +/- 5% Relative
29、humidity 5 h at 90 +/- 2 C 30 min at 23 +/- 2 C and 50 +/- 5% Relative humidity 2 h at 50 +/- 2 C and 95 +/- 5% Relative humidity 30 min at 23 +/- 2 C and 50 +/- 5% Relative humidity 5 h at -30 +/- 2 C 30 min at 23 +/- 2 C and 50 +/- 5% Relative humidity 5 h at 90 +/- 2 C 3.6.4.3 SCUFF PLATES AND LO
30、AD FLOOR parts. 5 h at -30 +/- 2 C 30 min at 23 +/- 2 C and 50 +/- 5% Relative humidity 5 h at 80 +/- 2 C 30 min at 23 +/- 2 C and 50 +/- 5% Relative humidity 2 h at 50 +/- 2 C and 95 +/- 5% Relative humidity 30 min at 23 +/- 2 C and 50 +/- 5% Relative humidity 5 h at -30 +/- 2 C 30 min at 23 +/- 2
31、C and 50 +/- 5% Relative humidity 5 h at 80 +/- 2 C Appearance Evaluation: No evidence of cracks, blisters or change in gloss when compared with original un-aged sample. 3.6.4.4 Adhesion after Short Term Heat, Humidity and Cold Cycle Grade 0 max. And Water Resistance (FLTM BI 104-01, 24 hr, FLTM BI
32、106-01, Method B, knife) After color evaluation, subject the part to 24 hours Water Resistance and then test for adhesion within 30 min. The maximum temperature or cycle at which the parts were tested must be clearly reported on the PSW or the laboratory report. ENGINEERING MATERIAL SPECIFICATION WS
33、S-M15P34-D Copyright 2013, Ford Global Technologies, LLC Page 6 of 13 3.6.5 Humidity Resistance Grade 0 max (85 C and 90% RH for 96 h, FLTM BI 106-01, Method B, knife) Appearance Evaluation: No evidence of cracks, blisters or change in gloss when compared with original un-aged sample. 3.6.6 Weatheri
34、ng Resistance Rating 4 min (FLTM BO 116-01 or SAE J2412, ISO 105 A-02/AATCC Evaluation Procedure 1) Note the FLTM is the preferred method for the data submission form In Vehicle Sunlight Exposure Level FLTM BO 116-01 Test Exposure SAE J2412 Test Exposure Severe Exposure: Instrument panel top, defros
35、ter grille, parcel shelf assembly interior rear view mirror housing. 3609.6 kJ/m2 1504.0 kJ/m2 Heavy Exposure: Instrument panel lower top cover, 2 tone IP, IP bezel, airbag, steering wheel, message center, appliqus and center finish panel, package tray, 2406.4 kJ/m2 1240.8 kJ/m2 Above the Belt-line:
36、 Instrument panel lower, door trim, interior trim, pillars, garnish moldings, seats, head rest, sunshade, sun visor, seat belt webbing & loops, exposed load floor trim, and luggage cover 977.6 kJ/m2 488.8 kJ/m2 Below the Belt-line: Floor console, radio, radio bezel and lower floor molding. 601.6 kJ/
37、m2 300.8 kJ/m2 Mild Exposure: Lower trim panels, overhead console, headliner, moon roof, carpet and floor mats. 225.6 kJ/m2 112.8 kJ/m2 Read and report the gloss change per FLTM BI 110-01. Note: Gloss change will be a factor in the overall AATCC rating 3.6.6.1 Adhesion after Weathering Resistance Gr
38、ade 0 max and Water Immersion. (FLTM BI 104-01, 24 hr, FLTM BI 106-01, Method B, knife) After the color and gloss measurements, one of the weathered specimens shall be subjected to water resistance and evaluated for adhesion. ENGINEERING MATERIAL SPECIFICATION WSS-M15P34-D Copyright 2013, Ford Globa
39、l Technologies, LLC Page 7 of 13 Appearance Evaluation: The parts tested shall be completely free from evidence of cracking, checking, blistering, peeling, blistering, softening, dulling, color change. 3.6.7 High Performance Adhesion* Report Value (FLTM BO 160-04) Alternate Method FLTM BI 107-05 Rep
40、ort Value * Note method used on data submission form 3.6.8 Abrasion Resistance (SAE J948, CS-10, 500g load, 1000 cycles smooth and flat test plaques) The top layer shall show no abrasion through to the substrate/ No loss of pattern definition. The suppliers Control Plan shall state the layer or film
41、 thickness as specified in the construction form. 3.6.9 Resistance to Scuffing, (Not required for films) Rate and Report (SAE J365, 1000 cycles, smooth and flat test plaques) Measure and report the outer most layer thickness of the panel. No evidence of lifting, peeling, or excessive scuffing or no
42、discoloration of the surface. No permanent parallel deformation to the surface. No wear through of the coating to the substrate. 3.6.10 Resistance to Marring (SAE J 365, 10 cycles) A B gloss surfaces Shall be capable of being sanded with 1200 grit or finer and polished. No noticeable change in gloss
43、 or appearance except for a minimum of polishing lines shall result. C L gloss surfaces No evidence of discoloration, mar can be removed with four rubs of the thumb across the mar. 3.6.11 Crocking Rating 4 min (FLTM BN 107-01, 10 cycles, AATCC Evaluation Procedure 2) 3.6.11.1 Deionized water 3.6.11.
44、2 Dry (no cleaners) 3.6.12 Resistance to Scratching (FLTM BO 162-01, visual evaluation 1mm dia. scratch pin balls at 2.0, 3.0, 6.0, 7.0, and 10.0N load) Scratch at 6.0 N Rating 2 max Marring at 2.0 N Rating 2 max ENGINEERING MATERIAL SPECIFICATION WSS-M15P34-D Copyright 2013, Ford Global Technologie
45、s, LLC Page 8 of 13 3.6.13 Resistance to Water and Soap Spotting Rating 4 min (FLTM BI 113-01, No film softening ISO 105-A02/AATCC Evaluation Procedure 1) 3.6.14 Soiling and Cleanability Rating 4 min (FLTM BN 112-08, ISO 105-A02/ AATCC Evaluation Procedure 2, grease and coffee soiling agents only) 3
46、.6.15 Resistance to Window Cleaner Spotting Rating 4 min (ISO 105-A02/AATCC Evaluation Procedure 1) No film softening Apply 0.25 ml of glass cleaner on the test sample using a non-reactive O-ring. Expose the sample at the room temperature for 1 h. Commercially Available Glass Cleaner 3.6.16 Resistan
47、ce to Cleaning Agents Rating 4 min (FLTM BN 107-01, 10 cycles, ISO 105-A02/AATCC Evaluation Procedure 2) Test Procedure: Saturate white cotton cloth with the cleaners listed. Evaluate according to the AATCC Scale. Cleaners: 1) Glass Cleaner, Commercially Available 2) All Purpose Spray Cleaner, Comme
48、rcially Available 3) 1:1 v/v isopropyl alcohol/water mix 3.6.17 Resistance to Suntan Lotion and Insect Repellent, Rating 3 max (FLTM BI 113-08, 23C & 74C) No loss of adhesion or delamination of any constituent layer. 3.6.18 Resistancence to Dynamic Exudation 3.6.18.1 Condensing Humidity Test Rating
49、4 5 min (FLTM BI 104-02, Method A, 168 h, ISO 105-A02/AATCC Evaluation Procedure 1) 3.6.18.2 Heat Aging Rating 4 5 min (7 days at 45 +/- 2C ISO 105-A02/AATCC Evaluation Procedure 1) The system shall resist migration of ultraviolet light and heat stabilizers, plasticizers or any other substance that will exude to the surface of the tested specimen. Appearance Evaluation: No color change, whitening, blooming less than AATCC Rating 4-5. ENGINEERING MATERIAL S
