1、 ENGINEERING MATERIAL SPECIFICATION Material Name Specification Number Date Action Revisions 2008 11 21 N-STATUS No Replacement L. Schmalz, FNA / M. Montgomery, FOE 2003 03 18 Revised Para 3.0 inserted ; Para 3.1, 3.2, 3.3, 3.19, 3.20, 4 deleted 1995 12 05 Activated N.J. Komatsu Printed copies are u
2、ncontrolled Page 1 of 5 Copyright 2008, Ford Global Technologies, Inc. FABRIC, SILVERSTONE PATTERN, WOVEN JACQUARD, UNLAMINATED WSS-M1H696-A FABRIC, SILVERSTONE PATTERN, WOVEN JACQUARD, 3 mm WSS-M1H696-B1 FABRIC, SILVERSTONE PATTERN, WOVEN JACQUARD, 6 mm WSS-M1H696-B2 FABRIC, SILVERSTONE PATTERN, WO
3、VEN JACQUARD, 3 mm WSS-M1H696-C1 FABRIC, SILVERSTONE PATTERN, WOVEN JACQUARD, 6 mm WSS-M1H696-C2 FABRIC, SILVERSTONE PATTERN, WOVEN JACQUARD, 6 mm WSS-M1H696-D2 FABRIC, SILVERSTONE PATTERN, WOVEN JACQUARD, HFW WSS-M1H696-G FABRIC, SILVERSTONE PATTERN, WOVEN JACQUARD, HFW WSS-M1H696-H FABRIC, SILVERS
4、TONE PATTERN, WOVEN JACQUARD, HFW WSS-M1H696-J FABRIC, SILVERSTONE PATTERN, WOVEN JACQUARD, HFW WSS-M1H696-K NOT TO BE USED FOR NEW DESIGN 1. SCOPE The material defined by these specifications is a woven jacquard polyester face fabric which can be flame laminated to polyester or polyether urethane f
5、oam and backed with a knitted fabric. It can also be backed with an HFW weldable backcoating. 2. APPLICATION WSS-M1H696-A is used for molded headrests and also adhesive coated for use on inner door panels. WSS-M1H696-B1, B2, C1, C2, are for seat wearing surfaces. WSS-M1H696-D2 is used for adhesively
6、 bonded door and quarter trim panel applications WSS-M1H696-G, H, J & K are used for inner door, quarter trim panels and/or as specified on Engineering Drawings. SILVERSTONE PATTERN WSS-M1H696-A Unlaminated WSS-M1H696-B1 3.0 mm, flame laminated to polyether foam and knitted fabric WSS-M1H696-B2 6.0
7、mm, flame laminated to polyether foam and knitted fabric WSS-M1H696-C1 3.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) WSS-M1H696-C2 6.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) ENGINEERING MATERIAL SPECIFICATION WSS-M1H696-A/B1/B2/C1/C2/ D2
8、/G/H/J/K Page 2 of 5 Copyright 2008, Ford Global Technologies, Inc. WSS-M1H696-D2 6.0 mm, flame laminated to polyether foam WSS-M1H696-G HF-weldable vinyl film, adhesive bonded, or an engineering approved alternative WSS-M1H696-H HF-weldable acrylic backcoating applied by the doctor-knife spreading
9、technique, or an engineering approved alternative WSS-M1H696-J HF-weldable vinyl backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative WSS-M1H696-K HF-weldable PU backcoating applied by the doctor-knife spreading technique, or an engineering approved alt
10、ernative 3. REQUIREMENTS In addition to the requirements listed herein, the fabric shall meet all requirements of WSB-M8P1-H. 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P
11、1111-A). 3.4 FABRIC CONSTRUCTION 3.4.1 Fabric Count, +/- 5 % tolerance (ASTM D 3775) Warp 250 ends/10 cm Weft 200 picks/10 cm 3.4.2 Fabric Weight, range 280 - 320 g/m2(FLTM BN 106-01) 3.5 COMPOSITION (ASTM D 629) Fabric 100 % Polyester 3.6 YARN CONSTRUCTION (ASTM D 1244) Warp 550 - 630 dtex f132 - 1
12、44 (polyester, dull + bright round, air texturised) Weft 550 - 630 dtex f132 144 (polyester, dull + right round, air textured) ENGINEERING MATERIAL SPECIFICATION WSS-M1H696-A/B1/B2/C1/C2/ D2/G/H/J/K Page 3 of 5 Copyright 2008, Ford Global Technologies, Inc. 3.7 METHOD OF DYEING Yarn dyed and spun dy
13、ed or as approved by Materials Engineering 3.8 FINISHED OPERATIONS As approved by Materials Engineering 3.9 REQUIREMENTS FOR POLYESTER FOAM As specified in WSD-M2D243-A4 3.10 REQUIREMENTS FOR POLYETHER FOAM As specified in WSD-M2D243-A2 3.11 REQUIREMENTS FOR THE BACKING FABRIC (C1,C2) As specified i
14、n WSD-M9H136-A 3.12 REQUIREMENTS FOR THE BACKING FABRIC (B1,B2) As specified in WSD-M9H111-B 3.13 REQUIREMENTS FOR THE FLAME LAMINATED MATERIAL 3.13.1 Thickness, range (ASTM D 1777, circular presser foot area 645 mm2, 2.8 g Force, 43 Pa pressure) WSS-M1H696-B1 3.5 +/- 1.0 mm WSS-M1H696-B2 5.5 +/- 1.
15、0 mm WSS-M1H696-C1 2.5 +/- 1.0 mm WSS-M1H696-C2 5.5 +/- 1.0 mm WSS-M1H696-D2 5.5 +/- 1.0 mm 3.13.2 Compressed Thickness (ASTM D 1777, circular presser foot area 645mm2, 1 kg force, 5 s dwell) WSS-M1H696-D2 2.45 +/- 0.6 mm 3.13.3 Weight, range WSS-M1H696-B1 450 +/- 50 g/m2WSS-M1H696-B2 580 +/- 50 g/m
16、2WSS-M1H696-C1 430 +/- 50 g/m2WSS-M1H696-C2 530 +/- 50 g/m2WSS-M1H696-D2 450 +/- 50 g/m2ENGINEERING MATERIAL SPECIFICATION WSS-M1H696-A/B1/B2/C1/C2/ D2/G/H/J/K Page 4 of 5 Copyright 2008, Ford Global Technologies, Inc. 3.13.4 Stretch and Set, %, range (SAE J855) Stretch (WSS-M1H696-B1, B2, C1, C2) W
17、arp 1 - 10 % Weft 1 - 10 % Set (B1, B2, C1, C2) Warp 0 - 5 % Weft 0 -53.13.5 Modulus, max (WSS-M1H696-D2) Warp 400 N Weft 300 N 3.14 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSS-M1H696-G) 3.14.1 Weight, min (FLTM BN 106-01) PVC film 100 g/m2Face fabric weight as specified in para 3.4.2 Or an engine
18、ering approved alternative. 3.15 REQUIREMENTS FOR BACKCOATED MATERIAL (WSS-M1H696-H) 3.15.1 Weight, min (FLTM BN 106-01) Acrylic Backcoating 35 g/m2Face fabric as specified in para 3.4.2 Or an engineering approved alternative. ENGINEERING MATERIAL SPECIFICATION WSS-M1H696-A/B1/B2/C1/C2/ D2/G/H/J/K P
19、age 5 of 5 Copyright 2008, Ford Global Technologies, Inc. 3.16 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSS-M1H696-J) 3.16.1 Weight, min (FLTM BN 106-01) PVC Backcoating 40 g/m2Face fabric weight as specified in para 3.4.2 Or an engineering approved alternative. 3.17 REQUIREMENTS FOR THE BACKCOATED
20、 MATERIAL (WSS-M1H696-K) 3.17.1 Weight, min (FLTM BN 106-01) PU Backcoating 40 g/m2Face fabric weight as specified in para 3.4.2 Or an engineering approved alternative. 3.18 FLAMMABILITY (ISO 3795/SAE J369) Burn rate, max 100 mm/minute Note: Not required on face fabric when used as a fully bonded co
21、mposite. 5. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of these specifications. 5.1 Purchase departments will ensure that both materials defined in these specifications and shipped to any one assembly plant will be produced by one supplier only.
