1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev. 0 2013 06 04 Released J. Bilko, NA Controlled document at www.MATS Copyright 2013, Ford Global Technologies, LLC Page 1 of 9 INTERIOR PARTS PAINTER APPROVAL PROCESS WSS-M2P195-A 1. SCOPE The interior parts painter approval process will b
2、e used as a guideline for approving interior parts painters. 2. APPLICATION This document defines the process and requirements for approving a new interior parts painter. The painter must meet or exceed the requirements outlined in this document. 2.1 DEFINITIONS 2.1.1 New Painter A new painter is de
3、fined as one that has not had their material/process specific facility capability approved by Ford. 2.1.2 Worldwide Product Engineering Materials Approved Source List (ASL) The ASL catalogs materials that have been approved against referenced Material Specifications. It identifies suppliers, product
4、s, and includes information on the toxicology and environmental approval of each material. The Approved Source List can be found at www.MATS. 2.1.3 AAR-Appearance Approval Requirements 2.1.4 GMAP - Global Material Approval Process 2.1.5 MATS - Materials and Toxicology System 2.1.6 MCDCC-Material Col
5、or Durability Compliance Certification 2.1.7 PFMEA-Process Failure Mode Effects Analysis 2.1.8 8D-Eight Discipline Solving Problem Method 3. REQUIREMENTS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). ENGINEERING MA
6、TERIAL SPECIFICATION WSS-M2P195-A Page 2 of 9 3.1 PROCESS REQUIREMENTS 3.1.1 IDENTIFY PARTS PAINTER Tier 1 part supplier must identify a painter for the parts and then inform Global Materials Engineering of the selection and the paint process to be used. Parts painter and/or Tier 1 supplier must ide
7、ntify the paint technology (1K, 2K, clear coat etc.) and the approved paint manufacturer that will be used. Ford approved paint technologies must be used per the Ford Approved Source List (ASL). If the painter has been previously approved by Ford, then this process has already been followed and pain
8、t performance testing per WSS-M2P188-A1 Table 1 is the only requirement. Contact Materials Engineering, Testing & Standards for a list of approved paint applicators. If the painter is a new source then the following approval process must be followed. Note: MCDCC forms are for color durability approv
9、al of approved paint technologies and should be supplied to the painter by the paint supplier for AAR compliance. 3.1.2 NEW PAINTER FACILITY REQUIREMENTS Minimum facility requirements are: Adequate parts cleaning procedure Fully enclosed paint system Automated/manual application (automated preferred
10、 due to quality concerns of manual application) Central paint distribution system (metering capability for 2K systems) 2-zone oven (confirm part time at temperature) or equivalent QC lab The painter must request an onsite facility assessment or submit detailed documentation of their process to Globa
11、l Materials Engineering utilizing the Interior Painter Facility Checklist. 3.1.3 NEW PAINTER PROCESS VALIDATION/QUALITY TESTING The following data must be submitted to Global Materials Engineering by the parts painter. Process flow, control plan, and oven profile (part time/temperature data). Proces
12、s Failure Mode Effect Analysis (PFMEA) Detailed description of rework/repair procedures. Validation/Quality data either by historical statistical process control data (SPC) or as defined by: Recommended tests including Color, Film Thickness (ASTM B 487), Gloss (FLTM BI 110-01), Initial Adhesion (FLT
13、M BI 106-01 Method D), Naphtha crocking for 2K paints (FLTM BN 107-01, 10 cycles) and 50/50 IPA/water crocking for 1K paint (FLTM BN 107-01,10 cycles). All data and tested parts must be submitted to Global Materials Engineering for review. ENGINEERING MATERIAL SPECIFICATION WSS-M2P195-A Page 3 of 9
14、3.1.4 NEW PAINTER PART PERFORMANCE REQUIREMENTS Following Global Materials Engineering approval of the painters process, the Tier 1 and the painter must conduct performance testing on production representative parts per WSS-M2P188-A1 (plastic substrates). Tested samples and test data per the WSS-M2P
15、188-A1 must be submitted to Global Materials Engineering along with The Interior Painter Bill of Materials Form. 3.1.5 MATERIAL ENGINEERING REVIEW Global Materials Engineering will determine if the tested parts conform to the applicable specifications. If no, the painter is responsible to conduct a
16、root cause analysis on the failed parts and complete an 8-D. If yes, Global Materials Engineering will sign the Paint Facility Certification Notice as evidence of approval. 3.1.6 DATA STORAGE ON MATERIALS SHARED DRIVE Global Materials Engineering will store a digital copy of the following documents
17、on the Materials Shared Drive for the approved part painter. Paint Facility Certification Notice Interior Painter Bill of Materials Form Interior Painter Facility Checklist Control Plan PFMEA Oven curves Validation data Performance Specification data Update the Painter Facility Status Matrix with ap
18、plicator approval (hyperlink located in the Materials Sharepoint site). ENGINEERING MATERIAL SPECIFICATION WSS-M2P195-A Page 4 of 9 4. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of this specification. Contact or Materials
19、 Engineering for questions concerning Engineering Material Specifications or to obtain editable copies of the attached forms. Paint Performance, Plastic Substrates, Interior WSS-M2P188-A1 Ford Automotive Procedure FAP03-132 Material Color/Durability Compliance Certification Process MEP 13 5. SUMMARY
20、 OF REVISIONS 6. ATTACHMENTS/ FORMS Document/Information Checklist Interior Painter Facility Checklist Paint Facility Certification Notice Interior Painter Bill of Materials Form ENGINEERING MATERIAL SPECIFICATION WSS-M2P195-A Page 5 of 9 Document/Information Checklist (To be used by Materials Engin
21、eering when preparing documents for storage on the Materials Shared drive.) Paint Facility Certification Notice - Contact Information Filled out Bill of Material Form Filled out Painter Facility Checklist Control Plans PFMEA Oven Curves (part time/temp) New Part Startup Procedure/Instruction Validat
22、ion Data Performance Testing per WSS-M2P188-A1 Other Documents/Procedures (work instructions, line layout,.) Note: All above information must be submitted and approved before painter approval will be given. Interior Painter Facility Checklist Page 6 of 9 Painter Name: Location: Date Submitted: Paint
23、 System: Provide details on the following: 1 Minimum Four Stage Power wash (soft touch paint) Ex. Model, water circulation/recycling?, frequency of use 2 Fully Enclosed Paint System Temperature, humidity control, number of booths and brief description, where is clear coat applied, types of paint gun
24、s, cleaning 3 Robotics Application (with clear coat capability for metallic) Make and model, etc. Interior Painter Facility Checklist Page 7 of 9 4 Paint Mix Room (metering capabilities for 2K) Metering equipment description, is it programmable? 5 2 Zone Oven (Confirm part time at temperature) Data
25、packs, flash times, peak oven temperature, chart recorders 6 Paint Circulation System Pressure pots, circulation system description 7 QC Lab In-house testing film build check (provide method), MEK rub (for paint curing), gloss, initial adhesion, 24 hr. water immersion, detailed provisions for WSS-M2
26、P188-A1 testing (in-house or preferred outsourced laboratory) Paint Facility Certification Notice Page 8 of 9 Supplier Name: Facility address: Contact Name: Title: Phone number: Email : Paint Facility approved by: Technology: Comments: Interior Painter Bill of Materials Form Page 9 of 9 Painter: Con
27、tact Name: Address: Tier 1: Date of Approval: Performance Specification Number: Part Name: Program/MY: Substrate Specification Number: Supplier Name: Product Code: % Color Matched: Pre-colored or color at the press Primer/Adhesion Promoter Type: Supplier Name: Product Code: Basecoat/Mono coat: Powder coat Specification Number: Supplier Name: Product Code: Clear coat Specification Supplier Name: Product Code:
