1、 ENGINEERING STANDARDS Material Specification SUPERCEDED EDS-M-4641 Acrylonitrile Butadiene Styrene Copolymer / Polycarbonate Blend This standard may be applied only for current projects. It is Superceded for all future projects and replaced by GMW15581-T2. 6xA *)#C* .A&H7 3D$) / E(*?.(“X8C /H)& Not
2、e: 8 E:48t G8 =97 FF7 957%L+ , FG P-P Program.Bd# GMW15581-T2) $4=F7 957F$ . Copyright 2012 General Motors Company All Rights Reserved April 2012 Originating Department: GM Korea Engineering Standards Page 1 of 6 Version : 10 1 Scope 1.1 Material Description. This specification defines general requi
3、rements for acrylonitrile butadiene styrene copolymer/polycarbonate blend applied to interior or exterior parts of a vehicle. 1.2 Symbols. Material indication: ABS+PC ABS+PC 2e8 73LF !7 88* . 72e8 73LF !7( !7 88* . 7= 4 429P7 8F 2eGI9PE72P Chemical Crack 8 -P2F7 9PE8 d#8 21 %L,) 9E= 4 7# 178x -L&4 F
4、pF . $ , 9E= Fx7 4 7# Painting with Clear Coat, $07 38%P E:48x 957F$ . 2.1 17 E:4 / . ASTM D256 ASTM D638 ASTM D648 ASTM D785 ASTM D790 ASTM D1238 ASTM D1505 2.2 GM E:4 / . EDS-M-0102 GMW3059 GMW3116 2.3 dA E:4 / . TMC003 Material Safety Data Sheet guidance documents 3 7 1F 3.1 d95 ,p2e . Table 1: M
5、echanical Properties / E 1: d95 ,p2e Properties / ,p2e Group 1 Type 1 Group 2 Type 1 Group 3 Type 1 Group 4 Type 1 Rockwell hardness / )A 8$ $ ASTM D785 R Scale 115 110 115 115 Tensile strength (kg/cm2) / 88I$ (kg/cm2) ASTM D638 Test piece (133 mm) / 4G D (133 mm) Test speed (5 mm/min) / 4G 2$ (5 mm
6、/min) 600 550 550 600 Elongation (%) / 48 (%) ASTM D638 Test piece (133 mm) / 4G D (133 mm) Test speed (5 mm/min) / 4G 2$ (5 mm/min) 100 100 100 150 Flexural strength (kg/cm2) / I$ (kg/cm2) ASTM D790 Test piece (12712.76.4 mm) / 4G D (12712.76.4 mm) Test speed (2.8 mm/min) / 4G 2$ (2.8 mm/min) 800 7
7、50 750 900 Flexural modulus (kg/cm2) / A2e* (kg/cm2) ASTM D790 Test piece (12712.76.4 mm) / 4G D (12712.76.4 mm) Test speed (2.8 mm/min) / 4G 2$ (2.8 mm/min) 23,000 21,000 22,000 23,000 Impact strength, IZOD (kg cm/cm) / IZOD I$ (kg cm/cm) ASTM D256 Test piece (63.512.73.2 mm) / 4G D (63.512.73.2 mm
8、). Room temperature / 17 -30 E NB 20 NB 40 NB 30 NB 8 GM KOREA ENGINEERING STANDARDS EDS-M-4641 Copyright 2012 General Motors Company All Rights Reserved April 2012 Page 3 of 6 Version : 10 3.2 Thermal Properties. 3.2 7(95 ,p2e . Table 2: Thermal Properties / E 2: 7(95 ,p2e Properties / ,p2e Group 1
9、 Type 1 Group 2 Type 1 Group 3 Type 1 Group 4 Type 1 Heat deflection temperature ( E ) / 7(-GI7$ ( E ) ASTM D648 Test piece (12712.76.4mm) / 4G D (12712.76.4mm) 18.6 kg/cm2 105 105 110 110 3.3 General Properties. 3.3 8-L95 ,p2e . Table 3: General Properties / E 3: 8-L95 ,p2e Properties / ,p2e Group
10、1 Type 1 Group 2 Type 1 Group 3 Type 1 Group 4 Type 1 Density (g/cm3) / -4$ (g/cm3) ASTM D1505 1.130.021.130.02 1.130.021.130.02Melt flow index (g/10min) / 78i H* :3L (g/10min) ASTM D1238 230 E , 21.6 kg 30 30 30 30 Note: All the mechanical, thermal and general property values above indicate minimum
11、 values except having the specified ranges. / :0 : 1d ,p2e F+ :E C-H ,p2eF -88* :9IF: 68t 7 +% 2F8x !A! . 3.4 Test Piece and Test. 3.4.1 Test Piece. Test pieces shall be prepared with injection molding. Unless otherwise specified in the requirements of paragraphs 3.1 through 3.3, they shall be condi
12、tioned at 23 E 5K and a relative humidity of 50 % for 24 hours or more. 3.4.2 Test. Tests shall be performed at 23 E 5K and a relative humidity of 50 %. 4 Manufacturing Process Not applicable. 5 Rules and Regulations 5.1 Legal Regulations. All materials must satisfy applicable laws, rules, regulatio
13、ns and recommendations valid in the country of usage. 5.2 Language. In the event of conflict between the Korean and English language, the Korean language shall take precedence. 5.3 Inspection and Rejection. Samples of components or materials released to a GM material specification shall be tested fo
14、r conformity with the requirements of this material specification and approved by the responsible Engineering department prior to commencement of delivery of bulk supplies. 3.4 4G D -C 4G 3.4.1 4G D . 12eGI8p) 9P8%L+ 3.1 3.3 F8 7 1F72P C-F 6=8 68p+ 23 E 5K, 50 % 1$43$ F72P 24 48 81 4G D8x 98=* F$ .
15、3.4.2 4G . 4G 8t 23 E 5K, 50 % 1$4 3$ F72P 44F$ . 4 9P9 )9I18 775 9 F$-1F 68 . 5 ?0 9I 5.1 -*1 9I . +& 8*# F$- 472P 170 4) , 8TGF 957 4#F :4- , ? , 9I -C 1F8x +94P6 F$ . 5.2 66 . F67t 7568 18 88x 7 , F6* 72T8p) F$ . 5.3 1 -C -L)X . GM 8-LE:47 8F 9P%P .E8! 8*8 4G D8t ., 8-LE:47 9I%P 4G 8x 7 98x +94P6
16、 F+ , 61 )= 987 :04 .2P8 388x -O6x6 F$ . GM KOREA ENGINEERING STANDARDS EDS-M-4641 Copyright 2012 General Motors Company All Rights Reserved April 2012 Page 4 of 6 Version : 10 A new approval must be received for any changes, e.g., properties, manufacturing process, location of manufacture, etc. If
17、not otherwise agreed, all testing and documentation normally required for initial release must be completed. It is the responsibility of the supplier to inform the customer in a timely manner, without solicitation, and to include documentation of all modifications of materials and/or processes and t
18、o apply for a new release. If not otherwise agreed, all release tests shall be repeated and documented by the supplier prior to commencement of delivery of non-conforming bulk supplies. In individual cases, a shorter test can be agreed to between the responsible Engineering department and the suppli
19、er. 5.4 Initial Source Approval. No shipments shall be made by any supplier until representative initial production samples have been approved by the appropriate Materials Engineering department(s) as meeting the requirements of this specification. 5.5 Material Safety Data Sheets/Safety Data Sheets
20、MSDS/SDS). For new product submissions, or when a change in chemical composition of an existing product has occurred, a complete copy of the Material Safety Data Sheet/Safety Data Sheet must be submitted in compliance with the Globally Harmonized System of Classification and Labeling of Chemicals (
21、GHS) requirements or other country-specific MSDS/SDS requirements. In addition, product MSDS/SDS submissions must be in compliance with specific country General Motors TMC003 Material Safety Data Sheet/Safety Data Sheet guidance documents where available. 5.6 All materials supplied to this standard
22、must comply with the requirements of GMW3059, Restricted and Reportable Substances for Parts. 6 Approved Sources Engineering qualifications of an approved source are required for this standard. Only sources listed in the GM Materials File under this standard number have been qualified by Engineering
23、 as meeting the requirements of this standard. For other GM locations, the responsible Engineering group should be contacted to obtain the approved source in that individual country. &H88 , d# , 22e , 9P9 )9I ,* /D# 21: &%0 4)%P 6&F -8($ -P2%T 7 , 1)7 388x -O6x6 F$ . $* F84 6# F , 8-L958p) 4 4=8x F6
24、 F$ . -$8 GE84 6# F , )=8# 38%L: 68t 9PE8 61 )= 987 +& F$- 4G 8x -L.) 3LFF 0* ,l2PGF6 F$ . 8. 77 86 :04 .2P7t )=888 F87 8F $%P : 4G 8x 44F 3L 8$ . 5.4 FF2P# 6| %P$ . 5.5 ,p:6|98.(8* / 6|98.(8* (MSDS/SDS). 49PE8 )= D# d97 )=%L# 9PE ! GF,p: 92e8 -%P 7 , GF ,p: .* y E47 4F 2l 9G 43B (GHS) D# 5 :7!- ,p:
25、6|98.(8* / 6|98.(8* 7 1F8x +9F# ,p:6|98.(8* / 6|98.(8* 9PF6+ F$ . 4958p) 9PE8 ,p:6|98.(8* / 6|98.(8*# GM8 ,p:6|98.(8* / 6|98.(8*7 4F :?8 TMC0038 7 1F8x :43LF6+ F$ . 5.6 ., E:47 9P4%P +& 8:&8t GMW3059 (8TF,p: 179P )8 9P* &d(6 F$ . 6 38 6= 8 E:48t 38%P 6=7 $4F d3T95 :8x 7F$ . 8 E:47 8F d3T958 :8 7x*%P
26、 GM 88 +2l7 !7(%P 6=+8 8 E:48 7 1F8x 94A$ . $* :7!7 88?F GM 8 7 , F$- 4-) 38%P 6= 9I.(* 83LFd 88F2P# F$- :04 .2P7t GE8F6 F$ . GM KOREA ENGINEERING STANDARDS EDS-M-4641 Copyright 2012 General Motors Company All Rights Reserved April 2012 Page 5 of 6 Version : 10 6.1 Approved Raw Materials. 6.1 38 88*
27、 . Division / . Approved Suppliers / 38 6= Approved Raw Materials / 38 88* Remark / /x Group 1 Type 1 KUMHO Petrochemical Co., Ltd / ) 9P9I / -PF%L6$ . Issue / P9I8)Y Publication Date / 38 88 Description (Organization) / 9PP9I76 (:04.2P ) 10 APR 2012 Apply new Engineering Standard Template and change the referenced test standards. Superceded (Polymer / Organic Material Lab Team) / 4 d3TE:4 64 957 -C 957 4G - - . F9I957 =* (G)8*4G D4 )
