1、ABN 84 006 893 232 GM Holden Limited Engineering Department MATERIAL SPECIFICATION NUMBER SHEET RELEASE REVISION : HN 2321 1 of 8 November, 1998 March, 2006 NAME: BODY SIDE MOULDINGS ADHESION REQUIREMENTS THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANYS PRODUCTS THE RECIPIEN
2、T IS RESPONSIBLE TO CONFIRM THE DOCUMENT ISSUE DATE IS STILL VALID. FORM : I:CentralLaboratoryStandardForms MaterialSpecificationMatspec.doc 1. SCOPE This specification covers requirements for performance of polyolefinic and Polycarbonate/Acrylonitrile Butadiene Styrene (PC/ABS) body side mouldings,
3、 which are attached to the vehicle by high viscosity urethane adhesive and/or pressure sensitive tape. To improve the adhesion properties, the parts are to be treated by the SICOR process (Refer HN 2268) or primed with HN 1831. 2. GENERAL The body of the mouldings shall be made of a polyolefin or PC
4、/ABS suitable extrusion or injection moulding grade and shall conform to dimensions, section, colour and gloss as specified in individual part drawings. The moulding, shall not exhibit any blistering, blooming or plasticer migration after normal storage, or after any of the tests described in Sectio
5、n 5 of this specification. In the case of co-extruded mouldings, no separation or delamination shall occur between the sections. When mouldings are to have a bright decorative strip, the filament layer shall be embedded at its edge at least 0.5mm into the body of the mouldings to prevent the penetra
6、tion of water and the delamination of the strip. 3. REFERENCES HN 1261 HN 1307 HN 0121 GM4298P HN 2268 HN 2294 HN 0160 HN 0212 HN 0122 HN 0068 HN 1000 HN 1831 HN 1890 HN 2021 ABN 84 006 893 232 GM Holden Limited Engineering Department MATERIAL SPECIFICATION NUMBER SHEET RELEASE REVISION : HN 2321 2
7、of 8 November, 1998 March, 2006 NAME: BODY SIDE MOULDINGS ADHESION REQUIREMENTS THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANYS PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM THE DOCUMENT ISSUE DATE IS STILL VALID. FORM : I:CentralLaboratoryStandardForms MaterialSpecifica
8、tionMatspec.doc 4. MATERIAL SPECIFICATION Sicor Process Patented Technology owned by Commonwealth Scientific and Industrial Research Organisation (CSIRO). 4.1 Polyolefin The Polyolefin material used in the body of these mouldings shall conform to the requirements of HN 1261 Type 15 as well as any ad
9、ditional requirements specified on individual part drawings. Other approved grades will be considered. Also the parts must conform to the requirements of HN 2268 following the SICOR treatment. 4.2 Adhesive The polyurethane adhesive must conform to HN 2294 or to HN 1890 as well as to the particular a
10、dhesion requirements of this specification, described in Section 5. The pressure sensitive adhesive tape must conform to HN 2021. 4.3 Primer Where SICOR treatment is not performed, mouldings must be primed with HN 1831. 5. PERFORMANCE REQUIREMENTS 5.1 Preparation of Bonded Assemblies 5.1.1 Panels 50
11、mm x 250mm painted to the procedure used in GM Holdens Paint Shop are required. 5.1.2 Mouldings or sections of moulding 250mm x 40mm are required or the full width of the moulding if this is smaller than 40mm. 5.1.3 Mouldings are bonded to the panel with approved urethane adhesive and/or pressure se
12、nsitive adhesive tape specified or part drawing leaving an overhang of 75mm on one end. Roll the moulding on to the panel with a force equivalent to 13.6 kg/25mm width of contact. 5.1.4 Assembled test panels shall be held for 72 hours at 25 C prior to testing.ABN 84 006 893 232 GM Holden Limited Eng
13、ineering Department MATERIAL SPECIFICATION NUMBER SHEET RELEASE REVISION : HN 2321 3 of 8 November, 1998 March, 2006 NAME: BODY SIDE MOULDINGS ADHESION REQUIREMENTS THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANYS PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM THE DOCUMENT
14、 ISSUE DATE IS STILL VALID. FORM : I:CentralLaboratoryStandardForms MaterialSpecificationMatspec.doc 5. PERFORMANCE REQUIREMENTS (continued) 5.2 Tests and requirements Attachment Method Urethane Urethane Pressure Sensitive Adhesive Tape Adhesive Width 10 25 mm Adhesive Width 26 40 mm Tape Width 10 2
15、5 mm Property Breakaway Peel Continuing Peel Breakaway Peel Continuing Peel Breakaway Peel Continuing Peel 5.2.1 Cleavage Peel Strength Initial 200N min 40 N min 300 N min 60 N min 150 N min 30 N min 5.2.2 Accelerated Ageing Store in bonded assemblies an air circulating oven at 70 C for 14 days. Con
16、dition at ambient temperature 21C for one hour then test cleavage peel to HN 0121 200 N min 40 N min 300 N min 60 N min 150 N min 30 N min 5.2.3 Humidity Exposure to 100% relative humidity environment at 38C for 7 days. Peel test to HN 0121 within two minutes of removal. 200 N min 40 N min 300 N min
17、 60 N min 150 N min 25 N min 5.2.4 Solvent Resistance Immerse sample in Shell X55 or equivalent for 10 seconds, allow drying in air for 20 seconds then repeating 3 times. Peel test to HN 0121 within two minutes. 200 N min 40 N min 300 N min 60 N min 100 N min 20 N min ABN 84 006 893 232 GM Holden Li
18、mited Engineering Department MATERIAL SPECIFICATION NUMBER SHEET RELEASE REVISION : HN 2321 4 of 8 November, 1998 March, 2006 NAME: BODY SIDE MOULDINGS ADHESION REQUIREMENTS THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANYS PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM THE
19、 DOCUMENT ISSUE DATE IS STILL VALID. FORM : I:CentralLaboratoryStandardForms MaterialSpecificationMatspec.doc 5. PERFORMANCE REQUIREMENTS (continued) 5.2 Tests and requirements (continued) Attachment Method Urethane Urethane Pressure Sensitive Adhesive Tape Adhesive Width 10 25 mm Adhesive Width 26
20、40 mm Tape Width 10 25 mm Property Breakaway Peel Continuing Peel Breakaway Peel Continuing Peel Breakaway Peel Continuing Peel 5.2.5 Petrol Resistance Immerse sample in unleaded petrol for 20 seconds allow to dry in air for 20 seconds then repeat 2 more times. Peel test to HN 0121 within two minute
21、s. 200 N min 40 N min 300 N min 60 N min 100 N min 20 N min 5.2.6 Thermal Shock Immerse in water at room temperature for 2 hours then condition at -29oC for 2 hours. Immediately follow with immersion in hot water at 80 C for 15 seconds. Peel test to HN 0121, start peel test within 2 minutes. 200 N m
22、in 40 N min 300 N min 60 N min 100 N min 20 N min 5.2.7 Pluck Strength Initial (Refer HN 0160) 500 N min. 700 N min 200 N min 5.2.8 Cold Slam Condition 24 hours at -30C then subject to 2 slams to HN 0122 within two minutes of removing from cold cabinet. Moulding must not detach from painted panel. A
23、BN 84 006 893 232 GM Holden Limited Engineering Department MATERIAL SPECIFICATION NUMBER SHEET RELEASE REVISION : HN 2321 5 of 8 November, 1998 March, 2006 NAME: BODY SIDE MOULDINGS ADHESION REQUIREMENTS THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANYS PRODUCTS THE RECIPIENT
24、 IS RESPONSIBLE TO CONFIRM THE DOCUMENT ISSUE DATE IS STILL VALID. FORM : I:CentralLaboratoryStandardForms MaterialSpecificationMatspec.doc 5. PERFORMANCE REQUIREMENTS (continued) 5.2 Tests and requirements (continued) Attachment Method Urethane Urethane Pressure Sensitive Adhesive Tape Adhesive Wid
25、th 10 25 mm Adhesive Width 26 40 mm Tape Width 10 25 mm Property Breakaway Peel Continuing Peel Breakaway Peel Continuing Peel Breakaway Peel Continuing Peel 5.2.9 Shrinkage Attach a 300 mm length of moulding to a freshly painted steel panel, according to the method in section 6.1. Measure the lengt
26、h of the moulding accurately when it is attached to the panel. Expose the assembly in an air-circulating oven at 80 C for 4 hours, then allow 1 hour at room temperature before measuring the length of the moulding again. Maximum shrinkage: 0.5%. ABN 84 006 893 232 GM Holden Limited Engineering Depart
27、ment MATERIAL SPECIFICATION NUMBER SHEET RELEASE REVISION : HN 2321 6 of 8 November, 1998 March, 2006 NAME: BODY SIDE MOULDINGS ADHESION REQUIREMENTS THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANYS PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM THE DOCUMENT ISSUE DATE IS
28、STILL VALID. FORM : I:CentralLaboratoryStandardForms MaterialSpecificationMatspec.doc 5. PERFORMANCE REQUIREMENTS (continued) 5.3 Cycle Test Subject two bonded assemblies to the following cycle. Cycle Test Commence Cycle Times a. 17 hrs at -30C Thursday 4.00pm b. 72 hrs at 70C (weekend) Friday 9.00
29、am c. 24 hrs humidity (38C/100% RH) Monday 9.00 am d. 7 hrs at -30C Tuesday 9.00am e. 17 hrs at (38C/100% RH) Tuesday 4.00pm f. 7 hrs 70C Wednesday 9.00am g. 24hrs humidity:2nd cycle 20 hrs Wednesday 4.00pm Two cycles steps (a) to (g) are to be conducted. Observe samples after each step above for de
30、trimental effects and perform Peel Test (HN 0121) with requirements as below. Attachment Method Urethane Urethane Pressure Sensitive Adhesive Tape Adhesive Width 10 25 mm Adhesive Width 26 40 mm Tape Width 10 25 mm Property Breakaway Peel Continuing Peel Breakaway Peel Continuing Peel Breakaway Peel
31、 Continuing Peel Peel test to HN 0121 after 1 hour at room temperature after one cycle. 250 N min 40 N min 300 N min 60 N min 150 N min 25 N min ABN 84 006 893 232 GM Holden Limited Engineering Department MATERIAL SPECIFICATION NUMBER SHEET RELEASE REVISION : HN 2321 7 of 8 November, 1998 March, 200
32、6 NAME: BODY SIDE MOULDINGS ADHESION REQUIREMENTS THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANYS PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM THE DOCUMENT ISSUE DATE IS STILL VALID. FORM : I:CentralLaboratoryStandardForms MaterialSpecificationMatspec.doc 6. APPROVAL, I
33、NSPECTION AND REJECTION Refer HN 1000, Clauses A and C. 7. HAZARDOUS MATERIALS Refer HN 1000, Clause H. 8. RESTRICTED AND REPORTABLE SUBSTANCES Refer HN 1000, Clause J. All components present in materials supplied to this specification must comply with Australian NICNAS (National Industrial Chemical
34、s Notification and Assessment Scheme) obligations. 9. REVISIONS April, 2000 - Salt spray, Whetherometer, and Alunga test requirements removed from specification as these part requirements are covered in HN1307. November, 2003 - The word “Polyolefinic” has been dropped from the title. - Section 1 (SC
35、OPE) and section 2 (GENERAL) broadened to include PC/ABS and for priming as an alternative to Sicor treatment. - Section 4.3 added. - Comment included in section 5.11 (of 5.PERFORMANCE REQUIREMENTS) to clarify that Peel Test needs to be performed. ABN 84 006 893 232 GM Holden Limited Engineering Dep
36、artment MATERIAL SPECIFICATION NUMBER SHEET RELEASE REVISION : HN 2321 8 of 8 November, 1998 March, 2006 NAME: BODY SIDE MOULDINGS ADHESION REQUIREMENTS THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANYS PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM THE DOCUMENT ISSUE DATE
37、IS STILL VALID. FORM : I:CentralLaboratoryStandardForms MaterialSpecificationMatspec.doc 9. REVISIONS (continued) March, 2006 - Revised section “1.SCOPE” - added comment about pressure sensitive adhesive tape - Revised section “4.2 Adhesive” (of section “4.MATERIAL SPECIFICATION”) - added comment ab
38、out pressure sensitive adhesive tape - Revised section 5.1.3 (of section “5.1 Preparation of Bonded Assemblies” of section “5. PERFORMANCE REQUIREMENTS” - added comment about pressure sensitive adhesive tape - corrected the applied force from 30N/25mm to 13.6kg/25mm - Section “5.2 Tests and requirem
39、ents” (of section “5. PERFORMANCE REQUIREMENTS”) - added the requirements of pressure sensitive adhesive tape (tape width of 10-25mm) - Numbering correction. The properties listed in section “5. PERFORMANCE REQUIREMENTS” were incorrectly numbered 5.2, 5.3, etc. The properties have now been numbered 5.2.1, 5.2.2, 5.2.3, etc of section “5.2 Tests and requirements”. Also section 5.11 has been re-numbered and named “5.3 Cycle Test”. - Section “8. RESTRICTED AND REPORTABLE SUBSTANCES” - inclusion of reference to NICNAS Prepared by: Y. Zia
