1、 KSKSKSKS KS W ISO 9152SKSKSKS KSKSKS SKSKS KSKS SKS KS 1100 MPa MJ KS W ISO 9152: 2005 2005 12 22 W ISO 9152:2005 ( ) ( ) ( ) ( ) : :2005 12 22 20050915 : : ( ) ( 02 5097282 5) . 7 5 , . W ISO 9152:2005 1. 1 2. 1 3. 1 4. 2 4.1 2 4.2 3 4.3 3 4.4 (SPC) 3 5. 4 1() 20 2() 21 i ICS 49.030.20 KS W ISO 1
2、100 MPa MJ 9152:2005Aerospace Bolts, with MJ threads, in titanium alloys, strength class 1 100 MPa Procurement specification 1998 ISO 9152 AerospaceBolts, with MJ threads, in titanium alloys, strength class 1 100 MPaProcurement specification , . 1. 1 100 MPa MJ . . 2. . , . . . ISO IEC . KS A ISO 28
3、59 1 1: AQL KS A ISO 7870 KS B ISO 3452 KS B ISO 4288 KS W ISO 5855 2:2005 MJ 2: KS W ISO 7961 ISO 6892:1988 Metallic materials Tensile testing at ambient temperature ISO 7966:1993 Accdeptance control charts ISO 8258:1991 Shewhart control charts ISO 9002:1994 Quality systems Model for quality assure
4、nce in production, installation and servicing ISO/TR 13425:1995 Guide for the selection of statistical methods in standardization and specification 3. . 3.1 (batch) ( ) , , , 3.2 3.3 , W ISO 9152:2005 , . 3.4 , 3.5 (seam) 3.6 (lap) (fin) 3.7 (crevi ce) 3.8 (inclusion) . 3.9 / V U (grain) V(chevron)
5、3.10 (Ac)(1) . (1) KS A ISO 2859 1 3.11 N n n 3.12 ( ) , , 3.13 , ( ) 3.14 ( ) , , 3.15 (limiting quality, LQ) 1 . . 2. 8 10 % . 3.16 (acceptance quality level, AQL) ( 100 ) . : 4. 4.1 4.1.1 ISO 9002 . , . ISO 9002 10 . ( .) . 2 W ISO 9152:2005 4.1.2 (2) . ( .) . (2) “ ” “ ” . 4.1.3 , . . . 4.2 , .
6、25 . , . . 2 . 4.3 . . , . . , . . . 2 . 4.4 (SPC) , ISO/TR 13425 , . . SPC ( ISO 7966, KS A ISO 7870 ISO 8258) 5. , . SPC . 3 W ISO 9152:2005 5. 1 , . . . 1 (1) 5.1 . Q 20 5.2 . A 3 , 45.3 Q 5.3.1 . . . . Q 5.3.2 . 2 . . . 5.3.3 ( ) 5.5.1 . Q 5 5.3.4 . 1 . . a) b) 5 mm 1020 A 3 , 4Q 5.3.5 . . Q 5 5
7、.3.6 . KS B ISO 4288 A 3 , 4Q 5 5.3.7 . A 3 , 44 W ISO 9152:2005 1 () 5.4 Q 5 5.4.1 5 . a) 2 b) 2.5 c) 3 , 18 mm d) 1.5 e) 4 mm 5.5.6 . KS W ISO 7961 :ISO 6892 , . A 6 7 Q 5 5.4.2 5 . a) 2 b) 2.5 c) 4 mm d) KS W ISO 7961 A 6 7 Q 5 5.4.3 : : 65 000: 45 000: 130 000 : 140 Hz : 8 . KS W ISO 7961 A 65 W
8、 ISO 9152:2005 1 () 5.4.3 a) 2 b) 2.5 c) 5 mm d) e) Q 5 5.4.4 (recess) (recess) 9 . (camout) , . (45 2.5) N . 5.5 Q 5 5.5.1 2 . 2 . , . 5.4.3 . . 1020 ( 3 ) . A 6 Q 5 5.5.2 , ( 4 ). 1020 ( 3 ) . A 6 Q 5 5.5.3 , . (major segregation) / 100 ( 3 ) . A 6 6 W ISO 9152:2005 1 () 5.5.3 . 16 mm :1.5 mm 16 m
9、m :2.8 mm (Widmanstatten) (equi-axed grain) . 0.08 mm . . Q 3 5.5.4 0.012 5 % . A 1 Q 5 5.5.5 10 KS B ISO 3452 100( 3 ) . A 3 , 4 6 Q 5 5 5.5.6 . 100 ( 3 ) . KS W ISO 7961 . : 5 : 5 100 1 . A 6 6 Q 25 5.6 . A 3 , 47 W ISO 9152:2005 1 () 5.7 5.7.1 , . . A 100 %5.7.2 . A 100 %5.7.3 . A 100 % (1) Q = ,
10、 A = 8 W ISO 9152:2005 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 5.2 5.3.4 5.3.6 5.3.7 5.4.4 5.5.5 5.6 5.4.1 5.4.2 5.4.3 5.5.1 5.5.2 , 5.5.3 5.5.4 5.5.6 5.5.6 9 W ISO 9152:2005 3 (AQL) 0.065 % 1 % : . (burr) ( ) 2.5 % 4 % 6 : 10 W ISO 9152:2005 4 (AQL) (Ac) (LQ) AQL 0.065%
11、AQL 1% AQL 2.5% AQL 4% Ac LQ10 %Ac LQ10 %Ac LQ10 % Ac LQ10 %28 915 1625 2 3 5 0 37 0 54 2650 5190 91150 8 13 20 0 16 1 18 1 2 27 25 151280 281500 5011 200 32 50 80 1 2 7.6 6.52 3 516 13 11 3 5 7 20 18 141 2013 200 3 20110 000 10 00135 000 125 200 315 0 1.2 3 5 7 5.4 4.6 3.7 7 10 14 9.4 7.7 6.4 10 14
12、 21 12 10 9 35 001150 000 150 001500 000 500 800 1 0.49 10 14 3.1 2.5 21 5.6 ( Ac) ( Ac) 1. 4 KS A ISO 2859 1( 2A , 6 A) . 100 % . 2. KS A ISO 2859 1 ( ) , . 3. ( ) , . 11 W ISO 9152:2005 5 (1) (2) mm mm kN kN kN kN kN 4 0.7 10 8.4 5.2 4.7 16.6 5 0.8 17 13 8.4 7.6 26 6 1 24 19 12 11 37 7 1 34 27 17
13、14 51 8 1 46 37 23 18 66 10 1.25 72 57 36 29 104 12 1.25 107 85 53 43 149 14 1.5 145 116 72 58 203 16 1.5 193 155 97 62 265 18 1.5 249 199 124 80 336 20 1.5 311 249 155 99 415 (1) 1 (2) 2 6 (Ac) 500 3 0 5013 200 5 0 3 20135 000 5 0 35 001 8 12 W ISO 9152:2005 7 (AQL) 1% 1 KaKrKt150 1 2 4 8 4 12 2.42
14、 1.35 1.72 151280 1 2 5 10 5 15 2.21 0.89 1.74 281500 1 2 6 12 6 18 2.22 0.94 1.7 501 1 200 1 2 7 14 7 21 2.32 1.1 1.78 1 201 3 200 1 2 8 16 8 24 2.48 0.99 1.81 3 201 1 2 10 20 10 30 2.34 1.31 1.8 . 1 :1a1SKX M , 1r1SKX 16 mm 000 (1)0 0 0 , 0.15 0.25 0.3 10 0.1 0 0 11 5 , 6 / (2) 11 6 , 8 ( KS W ISO 5855 2 ) (1) 5 (2) 7 11 (1) : mm ( ) 0.7 0.08 0.8 0.09 1 0.12 1.25 0.15 1.5 0.18 (1) , 10 15 W ISO 9152:2005 : mm A B C 5 6 7 1.5 8 10 2.5 12 14 16 3.5 18 20 0.03 0.025 4.5 1 (5.3.4 ) Z Z =R