1、L f MIL-I-22782E 84 a 9999906 0383468 7 m MILITARY SPECIFICATION 13 November 1985 SUPERSEDING MIL-I-22782D(NU) 22 Jan 1982 INSIGNIA, SHOULDER SLEEVE ANDBREAST This specification is approved for use by the Navy Clothing and Textile Research Facility, Department of the Navy, and is available for use b
2、y all Departments and Agencies of the Department of Defense. .u“ _- 8 1. SCOPE 1.1 Scope. This specification covers Schiffli embroidered identification k- Fd shoulder sleeve and breast insignia used by the Navy and Coast Guard. * 1.2 Classification. The embroidered insignia shall be of the following
3、 types and styles as specified (see 6.2): Type I - Navy Style 1 - Badge Identification - JROTC Style 2 - Mark, Unit Identification Type II - Coast Guard (CEREMONIAL GUARDS AND BAND) Style 2 - Badge Identification - Service Style 3 - Badge Identification - National Flag Style 4 - Tab - Ceremonial Sty
4、le 5 - Tab - Band Style 6 - Badge, Identification - Ceremonial Shield Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this document should be addressed to: Officer in Charge, Navy Clothing and Textile Research Facility, 21 Strathmor
5、e Road, Natick, MA 01760-2490 by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this Document or by letter. FSC 8455 DISTRIBUTION STATEMENT A. Approved for public release, distribution is unlimited. _ - -7 - THIS DOCUNENT CONTAINS PAGES
6、Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- MIL-I-22782E 84 H 7777706 0383467 7 MIL-I- 22 782E (NU) 2. APPLICABLE DOCUMENTS 2.1 Government documents * 2.1.1 Specifications, Standards and Handbooks. Unless otherwise specified, the following speci
7、fications, standards and handbooks of the issue listed in that issue of the Department of Defense Index of Specifications and Standards (DoDiss) specified in the solicitation form a part of this specification to the extent specified herein. SPECIFICATIONS FEDERAL V-T -2 7 6 - Thread, Cotton PPP-B-63
8、6 - Boxes, Shipping, Fiberboard PPP-B-676 - Boxes, Setup MILITARY MIL-E-17568 - Embroidery Materials, Metallic ani Met a 11 i c STANDARDS FEDEU FED-STD-191 - Textile Test Methods FED-STD-751 - Stitches, Seams and Stitchings MILI TAY c Synthetic MIL-STD-105 - Sampling Procedures and Tables for Inspec
9、tion by MIL-STD-129 - Marking for Shipment and Storage Attributes (Copies of specifications, standards and stitch enlargements required by the contractor in connection with specific procurement functions should be obtained from the procuring activity or as directed by the contracting officer .) * 2.
10、1.2 Other Government Documents, Drawings and Publications. The following other government publication forms a part of this specification to the extent specified herein. LAWS AND REGULATIONS U. S. Postal Service Manual (Copies of the manual may be obtained from the Superintendent of Documents, U. S.
11、Government Printing Office, Washington, D. C. 20402.) 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- MIL-I-22782E q W 7779706 0383Li70 5 W 2.2 Other publications. The following documents form a part of this specification to the extent specified h
12、erein. NATIONAL MOTOR FREIGHT TRAFFIC ASSOCIATION, INC., AGENT National Motor Freight Classification (Applications for copies should be addressed to American Trucking Association, Att: Traffic Department, 1616 P Street, N.W., Washington, DC 20036. ) UNIFORM CLASSIFICATION COMMITTEE, AGENT Uniform Fr
13、eight Classification (Applications for copies should be addressed to the Uniform Classification Committee, Room 1106, 222 South Riverside Plaza, Chicago, Illinois 60606.) DEPARTMENT OF DEFENSE STANDARD COLOR CARD OF OFFICIAL STANDARDIZED SHADES FOR HERALDIC YARNS For Embroidery and Ribbons (Applicat
14、ions for copies of the color card should be addressed to the Color Association of the United States, Inc., 24 East 38th Street, New York, N.Y. 10016. ) * 2.3 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document s
15、hall take precedence. 3. REQUIREMENTS 3.1 Guide sample. Samples, when furnished are solely for guidance and information to the contractor (see 6.3). Variation from the specification may appear in the sample, in which case the specification shall govern. 3.2 First article. When specified, the contrac
16、tor shall furnish sample unit(s) for first article inspection and approval (see 4.3 and 6.2). 3.3 Materials. 3.3.1 Base cloth. The base cloth shall be cotton or a polyester/cotton blend, twill weave, single or plied yarns, 6.0 to 8.0 ounces per square yard, with a breaking strength of 150 pounds per
17、 inch (min.) in the warp and 70 pounds per inch (min.) in the filling. The color shall be as specified on the applicable figure or stitch enlargement. 3.3.2 Embroidery yarn and thread. 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-I-22782E (N
18、U) * 3.3.2.1 Rayon yarn (needle). The rayon yarn shall be a bright, continuous filament, regenerated cellulose type rayon. Yarn size and color shall be as specified in the applicable figure or stitch enlargement. The use of sulphur dyes is prohibited. The dyed yarn shall show good colorfastness to w
19、et-dry cleaning, bleaching, wet heat (hot pressing), light, and laundering when the end item is tested in 4.4.1. 3.3.2.1.1 Color matching. The color shall match the approved standard shade sample under artificial daylight having a color temperature of 7500 (+500) Kelvin and shall be a good approxima
20、tion to the standard shade sample under incandescent lamplight. at 2850 (+loo) - Kelvin. 3.3.2.2 Thread (bobbin). The bobbin thread shall be cotton, natural color, two ply or a continuous multifilament, undyed (white) nylon yarn. Yarn size shall be sufficient to assure proper stitch execution. * 3.3
21、.2.3 Thread, overedge (cover). Unless otherwise specified in the figure or stitch enlargement, the overedge (cover) thread shall be a bright, continuous multifilament, single ply, 600 denier rayon, with two ends feeding as one or one single ply of 1200 denier rayon, one end feed. * 3.3.2.4 Thread, o
22、veredge (needle and looper). The needle and looper thread shall be cotton conforming to type IC2, ticket number 00, three ply of V-T-276. In addition, the colored cotton overedge threads shall show good colorfastness to dry and wet heat (hot pressing) when tested as specified in 4.4.1. Unless otherw
23、ise specified, the color of the thread shall match the color of the background cloth. * 3.3.2.5 Metallic yarns. The synthetic metallic yarns shall consist of a metallic ribbon wound around a core yarn conforming to type III, classes 8 and 11 of MIL-E-17568. The synthetic metallic ribbon shall not sh
24、ow any evidence of discoloration or become tacky when tested as specified in 4.4.4. 3.3.3 Buckram. The buckram (when required) for the insignia shall be plain weave, natural or white in color, 2.5 ounces (min) per square yard, a minimum thread count of 25 ends per inch in the warp and 20 picks per i
25、nch in the filling, and a minimum breaking strength of 25 pounds per inch in the warp and 20 pounds per inch in the filling, of Compliance for the above requirements (see 4.1.1). The contractor shall furnish a Certificate * 3.4 Construction. The insignia shall be embroidered on a Schiffli automatic
26、type embroidery machine in accordance with this specification, guide sample and the applicable stitch enlargement. Stitch enlargements shall be furnished by the Government to the contractor for use in preparing the necessary punchings. The stitch enlargements shall not be altered in any way. NOTE: S
27、titch enlargements of the unit identification marks are furnished with the background size and individual letter size only. Stitch enlargements for individual ship names are not provided. 3.4.1 Embroidery stitches. The embroidery stitches shall be of the type, length, number and density as specified
28、 on the applicable stitch enlargement. 4 c . Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-I l l I I l I I I 1 t I I l I I t I I l I I l t I l I i I l I l I l l MIL-I-22782E 8L( 7777706 0383Li72 7 = MIL-I-22782E(NU) 3.4.2 Ground/overlay stitches. T
29、he ground and overlay stitches shall be in accordance with the applicable stitch enlargement and shall completely cover the applicable background design area in a close, dense and tightly drawn manner to produce a clear, sharp execution of the design. The base cloth and underlay stitches shall not b
30、e visible. 3.4.3 Underlay stitches. Where underlay stitches are required, the number of stitches shall not be less than indicated on the applicable stitch enlargement or guide sample. Where underlay stitches are required, the stitches shall be inserted in the direction and manner most suitable for p
31、roper design execution. 3.4.4 Border stitches. The embroidered insignia shall be bordered by a Schrage stitch or a combination of Blatt and Schrage stitches provided it is equal in density to the specified Schrage stitch. The border stitch shall be as indicated on the applicable stitch enlargement o
32、r guide sample (not applicable to type I, style 2). 3.4.5 Cutting. The completely embroidered insignia shall be cut from the base cloth and properly trimmed before the overedging operation. Border stitching along the edge of the insignia shall not be cut. 3.4.6 Overedge stitching. Unless otherwise s
33、pecified, the insignia shall have overedge stitching superimposed on the border stitching using yarn specified in 3.3.2.3 and 3.3.2.4. The overedge stitching shall comform to stitch type 504 or 505 of FED-STD-751, using 26 (+4) stitches per inch with a stitch length of 1/8 (+ 1/32) inch. The needle-
34、and looper thread shall be cotton and the looper aid cover thread shall be two ends of 600 denier rayon or one single end of 1200 denier rayon. The overedge stitching shaIl start and finish on the edge of the design in accordance with industry practice, There shall be approximately a half inch overl
35、ap of the stitching; Stitching shall completely cover the edge of the base cloth. The free end of the overedge stitching chain shall extend a minimum of 1/2 inch, turned and secured to the backside of the insignia with a pressure sensitive tape or masking tape and shall not be visible on the face of
36、 the insignia. The masking tape shall be no closer than 1/8 inch from the overedging, 3.4.7 Stiffener. Insignia may be treated on the reverse side with a suitable stiffener, if required, to facilitate subsequent processing. The finish shall not affect the colors on the face of the insignia and shall
37、 not be adversely affected by storage or the requirements for end item testing. * 3.4.8 Construction requirements. Construction requirements and dimensions for the Schiffli embroidered insignia shall be as specified in Table I. 5 Provided by IHSNot for ResaleNo reproduction or networking permitted w
38、ithout license from IHS-,-,- MIL-I-22782E 8Lt m 7777906 0383L173 O m Table I - Construction requirements Type and style Minimum Design and Finished Stitch number No. of dimensions size enlargement st it ches (inches) (inches) Type I, style 1 12 , 202 see figure 1 3(diameter) 16-1-449 Type II, style
39、2 10,311 see figure 4 2-318-x 4 16-lX47 4 Type II, style 3 8,707 see figure 5 2-518 x 3-314 16-1-475 Type II, style 4 4,505 see figure 6 1-1/16 x 3-314 16-1-473 Type II, style 5 3 , 478 see figure 7 11/16 x 4-518 16-1-497 Type II, style 6 4,288 see figure 8 2-118 x 2-518 16-1-586 Type I, style 2 i/
40、see figure 2,3 i/ i/ - i/ See Table II. * 3.4.8.1 Additional requirements for type I, style 2 insignia. The embroidery yarns used in type I, style 2 sleeve insignia shall be as follows: Yarn Color Cable No. Size - Background (Rayon) Dark blue 67126 Characters and symbols (Rayon) White 67101 Overedgi
41、ng: Cover (Rayon) Dark blue 67126 Needle and looper (Cotton) Dark blue 67126 75 denier, 3 ply 75 denier, 3 ply see 3.3.2.3 see 3.3.2.4 The overall length of the sleeve insignia and the style of the embroidered characters (A or B) shall be determined by the. total number of characters (exclusive of s
42、ymbols) in the unit name (see Table 11). The background shall be in the form of an arc. Table II - Additional requirements for type I, style 2 insignia Background Radius Style of No. of No. of Stitch size of arc characters ,characters background enlargement No. (inches )L/ (inches ) in unit stitches
43、 (min) name 2/ 5 x 1/2 8-314 A 1 to 14 1,387 16-1-5 93 16-1-5 94 16-1-595 5 x 112 8-314 B 15 to 20 1 , 387 16-1-5 96 5-3/4 x 112 8-314 B 21 to 32 1,568 16-1-597 - 1/ Tolerance for length of finished insignia shall be + 118 and -0. - 21 See 3.4.8.1.1 for exceptions Provided by IHSNot for ResaleNo rep
44、roduction or networking permitted without license from IHS-,-,-I I I I 1 I I I l I I I I I I I I I l I I I I I I I I I I I 1 I I I t 1 I I I MIL-I-22782E 84 W 7777706 0383LI74 2 U MIL-I-22782E (NU) * 3.4.8.1.1 Exceptions for number of characters in unit name. The number of characters in a unit name
45、employing a single evenly spaced group of characters shall be as follows: Background Size Style of Character Number of Character 5 x 1/2 5 x 1/2 5-3/4 x 1/2 A B B 15 to 19 21 to 26 33 to 36 * 3.4.8.2 Characters and symbols for unit name. Embroidered characters and symbols shall completely cover the
46、background embroidery and underlay stitching and shall contain the minimum number of stitches indicated in table III. Characters shall be 1/4 (+ 1/16 - 1/32) inch high. All numerals shall be embroidered with style “A“ characters. Unless otherwise specified, all characters and symbols in a specific u
47、nit identification mark shall be of the same style. Definitions and requirements for lettering, numerais, and symbols are as follows and as illustrated in figures 2 and 3. * Characters - Alphabet letters and Arabic numerals Style A characters - expanded or extended Gothic Style B characters - compre
48、ssed or condensed Gothic Symbols - period ( .) , comma ( ,) , and apostrophe ( Group - Arrangement of characters or characters and symbols forming one word or subdivision, i.e., U.S.S, 126, MC, COM, OHARA, COMSERVRON, etc. Group spacing shall be as follows: Unit names with Style A characters - expan
49、ded or extended Gothic, the spacings between groups shall be 1/4 (+O, -1/16) inch. Unit names with Style B characters - compressed or condensed Gothic, the spacings between groups shall be 3/16 (+O, -1/16) inch. 3.4.8.2.1 Spacing. The unit name shall be centered on the background with equally balanced spacing of the characters and blank spaces on both sides of the centerline of the unit mark (see Figures 2 and 3). In addition, the characte
