1、MIL-T-81802 (AS) U December 1970 MILITARY SPECIFICATION TEST SET, ARMAMENT WIRING AN/AWM-38 This specification has been approved by the Naval Air Systems Command, Department of the Navy. 1. SCOPE 1.1 Scope - The test equipment covered by this specification shall be for flight line use and shall be u
2、sed to conduct insulation and continuity tests of all Navy Aircraft Monitor and Control (AMAC) systems. 1.2 Classification - The test equipment covered by this specification shall consist of the items listed below and the items listed in 1.3. The items listed below shall be considered as the basic c
3、omponents of the test set. listed in 1.3 shall not be considered as basic components of the test set, but they are required as indicated in table VI11 and 3.5.6 for testing the MAC systems. The items Item - Type Designation or App 1 i cab le Drawing Number Paragraph Test Set, Armament Wiring TS-2678
4、/AWM-38 3.5.1 Programming Module Assembly 67A47D20- 1 3.5.2 Programming Module Assembly 67A47D20-2 3.5,2 Case, Test Set CY - 6475/AWM- 3 8 3.5.3 Cable, Power CA-1 5 7A116C5 7 3.5 *4 Cable, Extension CA-2 57A116D23 3.5.5 1-3 Accessory Equipment - The test equipment when used in conj.unction with AMAC
5、 systems shall operate with the following accessory cables: THIS DOCUMERT CONTA11NS dii PAGES. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Item - Cable, Special Adapter CA-56 Cable, Power Conversion CA-27 Shorting Cable CA-47 Shorting Cable CA-25
6、 Shorting Cable CA-32 Shorting Cable CA-30 Shorting Cable CA-42 Adapter Cable CA-10 Adapter Cable CA-54 - Adapter Cable CA-21 Adapter Cable CA-28 Drawing Number 57A116F302 57A116C75 57A116C131 57A116D73 57A116C8Cf 57A116C78 57A116C90 57A116D21 57A116F274 57A116D58 57A116D76 App 1 icab 1 e Paragraph
7、3.5.6.1 3.5.6.2 3.5.6.3 3.5.6.3 3.5.6.3 3.5.6.3 3.5.6.3 3.5.6.3 3.5.6.3 3.5.6.3 3.5.6.3 2. APPLICABLE DOCUMENTS 2.1 General - The following documents of the .issue in effect on the date of invitation for bids form a part of this specification to the extent specified herein: SPECIFICATIONS Military M
8、IL-M-7793 Meter, Time Totalizing MIL-E-17555 Electronic and Electrical Equipment and Associated Repair Parts, Preparation of Delivery or MIL-T-18303 Test Procedures; Preproduction and Acceptance for Aircraft Electronic Equipment, Format for Nomenclature and Nameplates for Aeronautical Electronic and
9、 Associated Equipment MIL-N-18307 MIL-T-21200 Test Equipment for Use with Electronic and Fire Control Systems, General Specification for STANDARDS Mi 1 i tary MIL-STD-461 Electromagnetic Interference Characteristics Requirements for Equipment 2 Provided by IHSNot for ResaleNo reproduction or network
10、ing permitted without license from IHS-,-,-MILT-81802 (AS) MIL-STD-704 Electric Power, Aircraft, Characteristics and Utilization of MI L-STD- 781 Reliability Tests, Exponential Distribution MIL-STD-794 Parts and Equipment, Procedurs for Packaging and Packing of MS17322- 1 Meter, Time Totalizing, 115
11、 Volt, 400-Cycle, Rev, B AERONAUTICAL BULLET IN Air Force-Navy ANA BULLETIN 400 Electronic Equipment; Aircraft and Guided Missiles, Applicable Documents .DRAWINGS Naval Air Systems Command DL 67A47F1 Data List for Test Set, Armament Wiring AN/AWM-38 and all drawings therein 2.1.1 Availability of Doc
12、uments - (1) When requesting specifications, standards, drawings, and publications, refer to both title and number, applicable specifications required by contractors in connection with specific procurement functions may be obtained upon application to the Commanding Officer, Naval Supply Depot, Code
13、 105, 5801 Tabor Avenue, Philadelphia, Pennsylvania 19120. Copi.es of this specification and 3, REQUIREMENTS 3.1 testing . Preproduction - This specification makes provision for preproduction 3.2 Parts and Materials - 3.2.1 General Requirements - The parts and materials specified in the drawings and
14、 related documents for use in construction of this equipment were selected to ensure the fulfillment of all requirements of this specification. deviation by the contractor from the use of these specified parts and materials necessarily places both the burden of proof for the acceptability of the cha
15、nge, and the cost associated therewith, upon the contractor. Approval for deviations must be requested from the procuring activity by the contractor and granted by the procuring activity prior to submission of equipmentc for preproduction tests. A request for approval shall include, as supporting ev
16、idence, the data specified in subparagraphs of 3.2.2 (Supplemental Requirements) . material deviations shall not be construed by the contractor to constitute a waiver of the performance requirements or any other requirements of this specification. Any Approval of parts and 3 Provided by IHSNot for R
17、esaleNo reproduction or networking permitted without license from IHS-,-,-MIL- T-81802(AS) 3.2.2 Supplemental Requirements - In the event that the contractor proposes to alter the equipment design delineated by this specification, these supplemental requirements for the selection of parts and materi
18、als are applicable. 3.2.2.1 Basic Conformance - Parts and materials selected for use in the equipment shall conform to the requirements of MIL-T-21200. from those parts included in ANA Bulletin No. 400, unless the parts listed therein will not perform adequately in the intended applications and envi
19、ronments specified herein. Parts shall be selected 3.2.2.2 Nonstandard Parts and Material Approval - Approval for the use of nonstandard Darts and materials shall be obtained bv the contractor as outlined in the basic conformance specification of 3.2.2.1. 3.3 Design and Construction - The test set s
20、hall be manufactured in accordance with the drawings and subsidiary specifications listed in Data List DL 67A47F1 and related lists, except insofar as errors of omission or commission on the drawings may be incompatible with the requirements of this and related specifications, In any case it is a co
21、ndition of final acceptance that the equipment manufactured meet all the performance requirements of this specification, and such acceptance test documents as may be applicable. discrepancies or to effect improvements, shall be specifically approved by the procuring activity prior to their incorpora
22、tion, Proposed changes, either to correct drawing 3.3.1 Errors and/or Omissions - Previous design review, prototype development, and testing has established a high confidence level in the adequacy of this design and associated drawings on DL 67A47F1. 3.3.1.1 Patent Errors - Prior to the release of a
23、ny drawing by the contractor for procurement or fabrication, each drawing is to be reviewed by appropriate and competent technical personnal to identify any PATENT (apparent) errors or omissions. It is the noted responsiblity of the contractor to insure that this review is accomplished and that erro
24、rs or omissions are promptly brought to the procuring contract officer for resolution. drawing must be completed before that drawing is released by the contractor for procurement or manufacture. Resolution of all problems associated with any 3.3.1.2 Latent Errors - Latent (hidden) errors or omission
25、s discovered during procurement or fabrication cycles which result in a part, component, or assembly not meeting its design requirements, specification test requirements or design intent shall also be promptly brought to the attention of the procuring contracts officer for resolution. 3.3.1.3 Workma
26、nship Defects - The contractor is also responsible for assuring that discrepancies existing between hardware manufactured to the drawings and tested to the specification are not the result of workmanship defects. 3.3.1.4 Contractor Negotiation - Official negotiation will determine the need for a wai
27、ver, authorized deviation, or design change and establish due compensation to the contractor. 3.3.1.5 Total Weight - The total weight of the equipment, including cables, shall not exceed 76.5 pounds. 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
28、MIL-T-18OZ 11 m 9779906 0359947 7 m MIL -T-81802 (AS) 3.3.2 Reliability - 3.3.2.1 Operational Stability - The equipment shall operate with satisfactory performance, continuously or intermittently for a period of at least 50 hours without the necessity for readjustment of any controls which are inacc
29、essible to the operator during normal use. 3.3.2.2 Operating Life - The equipment shall have a total operating life of 2000 hours with reasonable servicing and replacement of parts. scheduled replacement shall be specified by the contractor. Parts requiring 3.3.2.3 Reliability in Mean Time Between F
30、ailure (MTBF) - The equipment shall have 200 hours of mean loperating.) time between failures when tested and accepted as outlined under the reqkremenrs of 4.4.3. 3.3.2.4 Time Totalizing Meter - The test set shall contain the following time totalizing meter in accordance with MIL-M-7793. Unit - Type
31、 of Meter Test Set MS17322- 1 3.3.3 Cabling and Connections - 3.3.3.1 Cables and Connectors - The equipment shall provide for the use of cables and connectors in accordance with MIL-T-21200. 3.3.3.2 Cable Assemblies, Power Electrical - Applicable input power cable and connections shall conform to 57
32、A116C57. 3.3.4 Interchangeability - The equipment shall meet the interchangeability requirements of MIL-T-21200. The drawings listed in Data List DL 67A47F1 shall be the standard for measuring interchangeability of all applicable units, assemblies, subassemblies, and parts. equipment and the vulnera
33、bility of the equipment to radio interference shall be controlled within the limits of MIL-STD-461, Class ID, except as listed as follows: 3.3.5 Interference Control - The generation of radio interference by the Test Code Extended Limits CE O1 20 DB CE 02 20 DB CE 03 10 DB CE 04 10 DB cs o1 Refer to
34、 3.3.5.1 RE 02 10 DB 3.3.5.1 Susceptibility Test CS O1 Exception - HI-POT lamp flickering “ONtt and itOFFtt at approximately 400 and 800 Hz during the conducted susceptibility test, CS 01, shall not be cause for rejection. 3.3.6. Maintenance Provisions and Field Testing - Provisions for maintenance
35、5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-shall be as specified in MIL-T-21200. shall be provided to the greatest extent practicable for ease of field testing and maintenance. Specific test points and test facilities 3.3.7 Nomenclature and Na
36、meplates - Nomenclature assignment and nameplate approval for equipment identification shall be in accordance with MIL-N-18307. 3.3.8 Standard Conditions - The following conditions shall be used to establish normal performance characteristics under standard coriditions and for making laboratory benc
37、h tests. Temperature Alti tude Normal ground (10,000 ft ma.) Vibrati on Shock Room ambient (25C - + 5C) Not App 1 i cab le Not App 1 i cab le Humidity Room ambient up to 90% relative humidity 115 + 1.3 VAC, 400 + 5 Hz Input power voltage - - 3.3.9 Service- Conditions - The equipment shall operate sa
38、tisfactorily under any of the environmental service conditions or reasonable combination of these conditions as specified in MIL-T-21200 for Class 2 equipment, except as modified herein : 3.3.9.1 3.3.9.2 Explosion Proof - Explosion proof testing shall not be required. Salt S ra - Operation of the te
39、st set during salt spray tests shall not be require*ornpletion of the tests, the test set shall be removed from the instrument case, side panels removed and internally washed with tap water and dried for 16 hours at 50C prior to operation. 3.3.9.3 Sand and Dust - Sand and dust tests shall be perform
40、ed at +5S0 Centigrade. 3.3.9.4 Fungus - Fungus resistance tests shall not be performed on the test set. 3.3.10 Warm-Up Time - No warm-up time shall be required. 3.3.11 Primary Input Power Requirements - The test equipment shall be capable The power required shall of satisfactory operation when suppl
41、ied normal input power having characteristics as defined in MIL-STD-704, Cat B, and as modified herein. be of the following type and shall not exceed the specified amount. AC Power, Single Phase, 115 - + lOV, 400 Hz, 100 VA 3.3.11.1 Protection - The equipment shall be capable of withstanding input p
42、ower variations as imposed by abnormal electric system operations as defined in MIL-STD-704, Cat C. 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-a802 (AS) 3.4 Performance - The performance of the equipment shall be as set forth below, stan
43、dard and extreme service conditions. for service conditions are acceptable, such variation will be specified. Unless otherwise specified, these requirements shall apply under both When reduced performance.requirements 3.5 Detail Requirements - 3.5.1 Test Set, Armament Wiring TS-2678/AiVM-38 - The te
44、st set shall be manufactured in accordance with the documents listed on DL 67A47F1 and shall meet the following requirements : 3.5.1.1 Function - The test set shall be used as a power supply and circuit selector when conducting high potential (hi-pot) tests and as a continuity tester on the followin
45、g AMAC systems: Aero 6B T-375 A/A24B-4 (V) T-414-101 T-249A T-414-57 3.5.1.2 Weight - The weight of the test set including the bottom case shall not exceed 43 pounds. 3.5.1.3 Contents - The test set shall contain the following: (1) Hi-Pot Circuits (2) Continuity Circuits (3) Check Switch Circuit (4)
46、 System Lamp Circuit (5) Electromagnetic Radiation Filters 3.5.1.3.1 Hi-Pot Lamp Circuit - The hi-pot lamp circuit shall meet the following requirements: 3.5.1.3.1.1 Hi-Pot Circuit Adjustment - The HI-POT lamp circuit shall be adjusted at standard conditions to conform to the following requirements
47、when inputs and switch positions are as specified. (1) With the specified input voltage applied to connector lAlAlJ1, place the AC PWR ON-OFF switch to the ON position and the HI-POT LAMP (OFF-ON) selector to the HI-POT LAMP ON position, the HI-POT lamp shall light. Place the HI-POT LAMP (OFF-ON) se
48、lector to the HI-POT LAMP OFF position, the HI-POT lamp shall extinguish. If the HI-POT lamp does not operate as indicated in 3.5.1.3.1.1(1) and (2), place the HI-POT LAMP (OFF-ON) selector to the HI-POT (2) (3) 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license f
49、rom IHS-,-,-MIL-T-BLB02 LL M 7777906 0357750 7 = MIL-T-81802 (AS) LAMP ON position and if necessary, adjust potentiometer 1A2R5 clockwise so that the HI-POT lamp shall light without blinking. Place the HI-PT LAMP (OFF-ON) selector to the HI-POT LAMP OFF position, if necessary, adjust 1A2R5 counterclockwise until the lamp extinguishes. Turn the HI-POT LAMP (OFF-ON) selector ON and OFF and observe that the lamp shall light
