1、AEROSPACE STANDARDWIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, SMOOTH SURFACE, NORMALWEIGHT, SILVER COATED, EXTRA HIGH STRENGTHCOPPER ALLOY, 200 C, 600 VOLTS ROHSAS22759TM/195Copyright 2016 SAE InternationalAll rights reserved. No part of this publication may be reproduced, stored i
2、n a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA)Fax: 724-776-0790 Email:
3、 CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgISSUED2016-07THIRD ANGLE PROJECTIONCUSTODIAN: AE-8/AE-8DFEDERAL SUPPLY CLASS6145AS22759TM/195SHEET 1 OF 4PROCUREMENT SPECIFICATION: AS22759SAE Technical Standards BoardRules providethat:“This reportis publishedby SAE to advance thestateoftech
4、nical andengineering sciences. The useofthis reportis entirely voluntary, and its applicability and suitability forany particularuse, includingany patent infringement arising therefrom,isthesole responsibility of theuser.”SAE reviews eachtechnical reportatleastevery five years at whichtime it may be
5、reaffirmed, revised, stabilized or cancelled. SAE invites your written commentsand suggestions.SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS22759/195RATIONALESPECIFICATION DEVELOPED FOR APPLICATIONS REQUIRING HIGHER CONDUCTO
6、R TENSILE STRENGTH WHILE MAINTAINING ELECTRICAL CONDUCTIVITY. THIS SPECIFICATION USES THE EXTRA HIGH STRENGTH CLASSIFICATION OF SILVER PLATED COPPER ALLOY CONDUCTOR FROM AS29606.NOTICETHE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST I
7、SSUE OF AS22759.FP / POLYIMIDE / FP TAPE FP TAPEFP FLUOROCARBON POLYMER MODIFIED POLYTETRAFLUOROETHYLENE (PTFE)CONDUCTOR STRANDED SILVER COATED EXTRA HIGH STRENGTH COPPER ALLOYFIGURE 1 - AS22759/195 CONFIGURATIONTABLE 1 - CONSTRUCTION DETAILS FOR FINISHED WIREPART NO. 1/WIRESIZECONDUCTOR 3/ FINISHED
8、 WIRESTRANDING(NUMBER OFSTRANDSX SIZEGAUGE OFSTRANDS)DIAMETER(IN) RESISTANCEAT 20 C(68 F)(OHMS/1000FEET MAX)DIAMETER(IN)WEIGHT(LB/1000 FEET) 2/MIN MAX MIN MAX MIN TARGET MAXM22759/195-30-*M22759/195-28-*M22759/195-26-*M22759/195-24-*M22759/195-22-*M22759/195-20-*3028262422207 X 387 X 3619 X 3819 X 3
9、619 X 3419 X 320.01170.01470.01840.02310.02930.03730.01240.01540.02040.02440.03140.0395117.474.444.828.417.510.70.0260.0290.0330.0380.0430.0510.0290.0330.0370.0420.0470.0550.750.971.341.872.704.250.831.051.472.042.904.450.911.121.602.203.104.651/ PART NUMBER: THE ASTERISKS IN THE PART NUMBER COLUMN
10、OF TABLE 1 SHALL BE REPLACED BY COLOR CODE DESIGNATORS IN ACCORDANCE WITH MIL-STD-681. EXAMPLES: M22759/195-20-93 IS A 20 AWG WHITE WITH ORANGE STRIPE.2/ THE ACCEPTABLE VALUE FOR THE CPK FOR THE FINISHED WIRE WEIGHT LISTED SHALL BE 1.3, USING A NORMAL (GAUSSIAN) DISTRIBUTION TO OBTAIN THOSE CPK VALU
11、ES.3/ CONDUCTOR SHALL CONFORM TO AS29606 TYPE SCS SMALL DIAMETER SILVER COATED EXTRA HIGH STRENGTH COPPER ALLOY CONDUCTOR.AEROSPACE STANDARDAS22759TM/195SHEET 2 OF 4WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, SMOOTH SURFACE, NORMALWEIGHT, SILVER COATED, EXTRA HIGH STRENGTHCOPPER AL
12、LOY, 200 C, 600 VOLTS ROHSREQUIREMENT: ALL REQUIREMENTS SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS22759.1. WIRE CONSTRUCTION:WIRE CONSTRUCTION SHALL BE IN ACCORDANCE WITH FIGURE 1 AND TABLES 1, 2, 3, AND 4.TABLE 2 - WIRE INSULATION MATERIALS TAPE CODE THICKNESS (NOM) MATERIAL1 0.0020
13、0.0005 (FP)/0.0010 (POLYIMIDE)/0.0005 (FP)2 0.0020 FP (UNSINTERED)TABLE 3 - TAPE OVERLAP REQUIREMENTS 1/WIRESIZEWRAP 1 WRAP 2 NOMINALWALLTHICKNESS(MILS)TAPECODEPERCENTOVERLAP TAPECODEPERCENTOVERLAPMIN MAX MIN MAX30 1 50.5 54.0 2 50.5 54.0 7.428 1 50.5 54.0 2 50.5 54.0 7.426 1 50.5 54.0 2 50.5 54.0 7
14、.424 1 50.5 54.0 2 50.5 54.0 7.422 1 50.5 54.0 2 50.5 54.0 7.420 1 50.5 54.0 2 50.5 54.0 7.41/ WRAP 1 IS INNERMOST TAPE WHICH IS IN CONTACT WITH THE CONDUCTOR. 2. WIRE PERFORMANCE RATING:TEMPERATURE RATING: 200 C (392 F) MAXIMUM CONDUCTOR CONTINUOUS TEMPERATURE.VOLTAGE RATING: 600 VOLTS (RMS) AT SEA
15、 LEVEL. THIS INSULATION SYSTEM HAS BEEN USED IN AEROSPACE APPLICATIONS USING 115 VOLTS (PHASE TO NEUTRAL), 400 HERTZ AC AND 28 VOLTS DC. VERIFICATION OF THE SUITABILITY OF THIS PRODUCT FOR USE IN OTHER ELECTRICAL SYSTEM CONFIGURATIONS IS THE RESPONSIBILITY OF THE USER.3. MATERIALS AND PHYSICAL PROPE
16、RTIES:SEE AS22759 FOR MATERIAL REQUIREMENT. MATERIALS USED IN THE MANUFACTURE OF THESE PRODUCTS SHALL COMPLY WITH THE RESTRICTION OF HAZARDOUS SUBSTANCES DIRECTIVE 2002/95/EC. 4. FINISH WIRE INSULATION PROPERTIES:FINISH WIRE INSULATION PROPERTIES SHALL BE IN ACCORDANCE WITH TABLE 4.TABLE 4 - FINISHE
17、D WIRE INSULATION PROPERTIES REQUIREMENTSINSULATION PROPERTIESIMPULSE TEST VOLTAGE 8.0 KILOVOLTS (PEAK)HIGH FREQUENCY TEST VOLTAGE 5.7 KILOVOLTS (RMS) INSULATION STATE OF SINTER 3.0 JOULES PER GRAM MAXIMUMTAPE OVERLAP TABLE 3LAMINATION SEALING 260 C 2 C (500 F 3.6 F), 6 HOURSINSULATION BLOCKING 200
18、C 2 C (392 F 3.6 F)SHRINKAGE 230 C 2 C (446 F 3.6 F)MAXIMUM CHANGE .091 INCHESELECTRICAL RESISTANCE (IR) 5000 MEGOHMS (MIN)-1000 FEETWET DIELECTRIC VOLTAGE 2500 VOLTS (RMS), 60 HERTZINSULATION STRIP FORCE .25 - 6.0 POUNDS: WIRE SIZES 26 - 20NOT REQUIRED FOR WIRE SIZES 30 - 28UV LASER MARKING 62% MIN
19、IMUM AVERAGECONTINUOUS LENGTH SCHEDULE BAEROSPACE STANDARDAS22759TM/195SHEET 3 OF 4WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, SMOOTH SURFACE, NORMALWEIGHT, SILVER COATED, EXTRA HIGH STRENGTHCOPPER ALLOY, 200 C, 600 VOLTS ROHS5. FINISH WIRE IDENTIFICATION:WIRE IDENTIFICATION EXCEPT
20、IONS: NONEWIRE IDENTIFICATION DURABILITY: 125 CYCLES (250 STROKES) WITH 250 GRAMS WEIGHT STRIPE AND BAND DURABILITY: 125 CYCLES (250 STROKES) WITH 250 GRAMS WEIGHT6. FINISH WIRE PERFORMANCE:FINISH WIRE FIXTURES APPLICABLE TO EACH WIRE SIZE SHALL BE IN ACCORDANCE WITH TABLE 5.TABLE 5 - TEST MANDREL A
21、ND TEST LOAD REQUIREMENTSWIRESIZE(AWG)TEST MANDREL DIAMETER 1/(INCHES)TEST LOAD 1/(LB)COLD BENDLIFE CYCLE/BEND TEST WRAP COLD BENDLIFE CYCLE/BEND TEST3028262422201.001.001.001.001.001.000.3750.3750.3750.5000.5000.5000.1250.1250.1250.1250.1250.1252.002.003.003.004.004.00 0.250.250.500.751.001.501/ TO
22、LERANCE SHALL BE 3% OF THE GIVEN VALUES.FINISH WIRE PERFORMANCE CHARACTERISTICS SHALL BE IN ACCORDANCE WITH TABLE 6.TABLE 6 - FINISH WIRE PERFORMANCE CHARACTERISTICSPERFORMANCE CHARACTERISTIC REQUIREMENTMANDREL BEND RESISTANCE (TAPES/BRAIDS) REQUIREDTHERMAL SHOCK MECHANICAL RESISTANCE TEMPERATURE EX
23、POSURE 200 C 2 C (392 F 3.6 F)MAXIMUM CHANGE .091 INCHESTHERMAL MECHANICAL RESISTANCE (LIFE CYCLE)EXPOSURE 500 HOURS, 230 C 2 C (446 F 3.6 F)UV LASER CONTRAST MARKING RESISTANCE AFTER THERMAL AGING: 168 HOURSHUMIDITY RESISTANCE (IR) 5000 MEGOHMS (MIN)-1000 FEETFLUID RESISTANCE DIAMETER INCREASE 5% (
24、MAX)SMOKE RESISTANCE 200 C 5 C (392 F 9 F)FLAME RESISTANCE SELF-EXTINGUISH TIME: 3 SECONDSBURN LENGTH 3 INCHESWET ARC RESISTANCE MINIMUM 70 WIRES PASS WET DIELECTRIC TEST2 OR LESS WIRES FAIL IN ONE BUNDLEDAMAGE LENGTH: 1.0 INCHES OF LESSDRY ARC RESISTANCE MINIMUM 70 WIRES PASS WET DIELECTRIC TEST2 O
25、R LESS WIRES FAIL IN ONE BUNDLEDAMAGE LENGTH: 1.0 INCHES OF LESSDYNAMIC CUT-THROUGH WIRE SIZE 2610 POUNDS AT 23 C, 8 POUNDS AT 150 C, 6 POUNDS AT 200 CWIRE SIZE 2015 POUNDS AT 23 C, 12 POUNDS AT 150 C, 10 POUNDS AT 200 CFORCED HYDROLYSIS INSULATION RESISTANCEWIRE SIZE 2070 C 2 C (158 F 3.6 F), 5000
26、HOURSLONGEVITY RESISTANCE (THERMAL INDEX) 200 C 2 C (392 F 3.6 F), 10000 HOURSABRASION RESISTANCE (NEEDLE) WIRE SIZE 20SAMPLE SIZE 8 READINGS5000 MIN CYCLES, 23 C 2 C (73 F 3.6 F)3000 MIN CYCLES, 70 C 2 C (158 F 3.6 F)1000 MIN CYCLES, 150 C 2 C (302 F 3.6 F)AEROSPACE STANDARDAS22759TM/195SHEET 4 OF
27、4WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, SMOOTH SURFACE, NORMALWEIGHT, SILVER COATED, EXTRA HIGH STRENGTHCOPPER ALLOY, 200 C, 600 VOLTS ROHS7. REQUIREMENT EXCEPTION TO THE AS22759:NONEAPPLICATION NOTES1. PRODUCTS MANUFACTURED TO THIS SPECIFICATION ARE ROHS COMPLIANT. SPECIFICAT
28、ION NOTES1. REVISION INDICATOR:A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.
