1、AEROSPACE STANDARD CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, SHIELDED, SIZE 16 (FOR MIL-DTL-38999 SERIES II CONNECTORS)AS39029/78Copyright 2013 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any for
2、m or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http
3、:/www.sae.org ISSUED 2000-09REVISED 2013-09THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C1 REV.BFEDERAL SUPPLY CLASS 5999 AS39029/78SHEET 1 OF 7REV. BPROCUREMENT SPECIFICATION: AS39029SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandeng
4、ineering sciences. Theuse ofthis report is entirely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevised,
5、reaffirmed, stabilized, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS39029/78BRATIONALE LIMIT SCOPE REVISION REQUIRED TO ADDRESS CABLES IN TABLES 2, 5, AND 6. NOTI
6、CE THE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS39029. THIS DETAIL SPECIFICATION SPECIFIES LOWER PERFORMANCE REQUIREMENTS THAN THE APPLICABLE MIL-DTL-38999 SERIES II CONNECTORS (SEE APPLICATION NOTES). FIGURE 1 - SOCKET
7、 CONTACTS (SEE DESIGN PARAGRAPH FOR ADDITIONAL DIMENSIONAL DETAILS) AEROSPACE STANDARD AS39029/78SHEET 2 OF 7REV. BCONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, SHIELDED, SIZE 16 (FOR MIL-DTL-38999 SERIES II CONNECTORS)TABLE 1 - CONTACT DIMENSIONS BINCODE ADIAMAXBDIACDIADDIAMINEDIAFDIAGDI
8、AMAXHDIAMINJDIAMAX K L DIAMIN432.113(2.87) .068(1.73) .065(1.65) .089(2.26).084(2.13) .0670(1.70) .103(2.62).101(2.57) .130(3.30) .127(3.23) .108(2.74) .105(2.67) .120(3.05) .105(2.67).095(2.41) .0210(.53) 433.0575(1.46) .094(2.39) .0210(.53) 434.0670(1.70) .105(2.67) .0355(.90) 435.0575(1.46) .094(
9、2.39) .0270(.69) TABLE 1 - CONTACT DIMENSIONS (CONTINUED) BINCODE MDIAMAXNMIN P R S T UREF VDIAWDIA X ZDIAMAX432.046(1.17) .103(2.62) .094(2.39).087(2.21) .125(3.18).119(3.02) .079(2.01).073(1.85) .269(6.83).266(6.76) .3895(9.89) .0155(.39).0145(.37) .030(.76).028(.71) .274(6.96) .264(6.71) .085(2.1
10、6) 433.046(1.17) .076(1.93) 434.052(1.32) .085(2.16) 435.046(1.17) .076(1.93) TABLE 2 - MARKING AND DESIGN CHARACTERISTICS BINCODE COLOR BANDS CABLE ACCOMMODATED CONTACT CAVITY SIZE TYPE CLASS 1ST2ND3RD432 YELLOW ORANGE RED M17/119-RG174 3/ M17/113-RG316 M17/094-RG179 16 D B 433 YELLOW ORANGE ORANGE
11、 M17/093-RG178 434 1/ YELLOW ORANGE YELLOW 2/ 435 1/ YELLOW ORANGE GREEN 2/ 1/ CONTACT NOT RECOMMENDED FOR USE. 2/ NO KNOWN STANDARD CABLE EXIST TO REPLACE THE PREVIOUSLY RECOMMENDED COMMERCIAL CABLES OR THE CABLES ARE NO LONGER MANUFACTURED. STANDARD TOOLS MAY NOT APPLY. FOLLOW CONTACT SUPPLIERS IN
12、STRUCTIONS. 3/ CABLE IS NOT RECOMMENDED FOR NEW DESIGN. AEROSPACE STANDARD AS39029/78SHEET 3 OF 7REV. BCONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, SHIELDED, SIZE 16 (FOR MIL-DTL-38999 SERIES II CONNECTORS)TABLE 3 - TOOLS BIN CODE INNER CONTACT OUTER CONTACT INSTALLING TOOL REMOVAL TOOL
13、BASICCRIMPING TOOL POSITIONER BASICCRIMPING TOOL POSITIONER 432, 433, 434, 435M22520/2-01 M22520/2-35 M22520/4-01 M22520/4-02 M81969/8-07 OR M81969/14-03 M81969/8-08 OR M81969/14-03 TABLE 3A - INNER CONTACT TOOL SELECTOR SETTING BIN CODE KNOWN CABLE ACCOMMODATED INNER CONTACT TOOL SELECTOR SETTING N
14、O. 432M17/119-RG174 3/ M17/113-RG316 M17/094-RG179 353433 M17/093-RG178 3 434 1/ 2/ 2/435 1/ 2/ 2/1/ CONTACT NOT RECOMMENDED FOR USE. 2/ NO KNOWN STANDARD CABLE EXIST TO REPLACE THE PREVIOUSLY RECOMMENDED COMMERCIAL CABLES OR THE CABLES ARE NO LONGER MANUFACTURED. STANDARD TOOLS MAY NOT APPLY. FOLLO
15、W CONTACT SUPPLIERS INSTRUCTIONS. 3/ CABLE IS NOT RECOMMENDED FOR NEW DESIGN. TABLE 4 - CONTACT ENGAGEMENT AND SEPARATION FORCES TEST PIN DIAMETER(INCH) MINIMUM SEPARATION FORCE (OUNCES) MAXIMUM ENGAGEMENT FORCE (OUNCES) MAXIMUM AVERAGE ENGAGEMENT FORCE (OUNCES) INITIAL AFTERCONDITIONING INITIAL AFT
16、ERCONDITIONING INITIAL AFTERCONDITIONING .0635 (1.61) +.0002 (0.01) -.0000 (0.00) N/A N/A 30 36 N/A N/A .0615 (1.56) +.0000 (0.00) -.0002 (0.01) 2.0 1.5 N/A N/A N/A N/A AEROSPACE STANDARD AS39029/78SHEET 4 OF 7REV. BCONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, SHIELDED, SIZE 16 (FOR MIL-
17、DTL-38999 SERIES II CONNECTORS)TABLE 5 - CONTACT RESISTANCE BINCODE CABLE ACCOMMODATED MAXIMUM VOLTAGE DROP (MILLIVOLTS) 25 +3, -0 C 25 +3, -0 C 2/ 200 +3, -0 C INNER OUTER INNER OUTER INNER OUTER 432M17/119-RG174 3/ M17/113-RG316 M17/094-RG179 55551208575706666144102908494 1/ 94204145 3/ 128119433
18、M17/093-RG178 120 110 144 132 204 187 434 1/ 2/ 435 1/ 2/ 1/ CONTACT NOT RECOMMENDED FOR USE. 2/ NO KNOWN STANDARD CABLE EXIST TO REPLACE THE PREVIOUSLY RECOMMENDED COMMERCIAL CABLES OR THE CABLES ARE NO LONGER MANUFACTURED. STANDARD TOOLS MAY NOT APPLY. FOLLOW CONTACT SUPPLIERS INSTRUCTIONS. 3/ THE
19、 MAXIMUM OPERATING TEMPERATURE OF THE RG174 PVC CABLE IS 85 +3, -0 C. CABLE IS NOT RECOMMENDED FOR NEW DESIGN. TABLE 6 - LOW SIGNAL LEVEL CONTACT RESISTANCE (INNER CONTACT ONLY) AND TENSILE STRENGTH BINCODE CABLE ACCOMMODATED MAXIMUM CONTACT RESISTANCE (MILLIOHMS) TENSILE LOAD (POUNDS MINIMUM) INITI
20、AL AFTERCONDITIONING INNERCONTACT OUTER CONTACT 432M17/119-RG174 3/ M17/113-RG316 M17/094-RG179 5555120666614415.010.03.515.015.015.0433 M17/093-RG178 120 144 3.5 10.0 434 1/ 2/ 435 1/ 2/1/ CONTACT NOT RECOMMENDED FOR USE. 2/ NO KNOWN STANDARD CABLE EXIST TO REPLACE THE PREVIOUSLY RECOMMENDED COMMER
21、CIAL CABLES OR THE CABLES ARE NO LONGER MANUFACTURED. STANDARD TOOLS MAY NOT APPLY. FOLLOW CONTACT SUPPLIERS INSTRUCTIONS. 3/ CABLE IS NOT RECOMMENDED FOR NEW DESIGN. TABLE 7 - PART NUMBER AND BIN CODE PART NUMBER BIN CODE SUPERSEDED PART NUMBER M39029/78-432 432 M39029/78-16A M39029/78-433 433 M390
22、29/78-16BM39029/78-434 434 M39029/78-16CM39029/78-435 435 M39029/78-16D AEROSPACE STANDARD AS39029/78SHEET 5 OF 7REV. BCONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, SHIELDED, SIZE 16 (FOR MIL-DTL-38999 SERIES II CONNECTORS)REQUIREMENTS: ALL REQUIREMENTS SHALL CONSIST OF THIS SPECIFICATION
23、 AND THE LATEST ISSUE OF AS39029. 1. DESIGN: a. CONTACTS SHALL BE DESIGNED IN ACCORDANCE WITH FIGURE 1, TABLES 1 AND 2. b. DIMENSIONS ARE IN INCHES, METRIC EQUIVALENTS ARE GIVEN FOR GENERAL INFORMATION ONLY. DIMENSIONS SHOWN APPLY AFTER PLATING. c. THE .248 MIN DIMENSION IS THE POINT AT WHICH A SQUA
24、RE ENDED PIN OF THE SAME BASIC DIAMETER AS THE MATING CONTACT FIRST ENGAGES THE OUTER CONTACT SPRING. d. PROVISION FOR CLEARANCE HOLE SHALL BE PROVIDED. e. THE MAXIMUM DIAMETER OVER THE CRIMPED PORTION OF THE SHIELD CRIMP SLEEVE(CRIMP DEFORMATION) SHALL NOT EXCEED G DIAMETER. f. CONTACTS ARE DESIGN
25、FOR 50 OHM IMPEDANCE MATCHING CABLES (SEE APLLICATION NOTE). FOR COMMERCIAL CABLE ELECTRICAL AND MECHANICAL PROPERTIES OF THE CONTACT IS A FUNCTION OF THE CABLE SPECIFIED BY THE DESIGNER (SEE QUALIFICATION REQUIREMENTS). 2. TOOLS: TOOLS REQUIRED FOR CRIMPING CONTACTS TO THE WIRE/CABLE AND THE INSTAL
26、LING/REMOVAL FROM THE CONNECTOR SHALL BE IN ACCORDANCE WITH TABLE 3. 3. PART NUMBERS: CONTACT PART NUMBERS SHALL BE IN ACCORDANCE WITH TABLE 7. SUPERSEDED PART NUMBERS ARE AS SPECIFIED. 4. MATERIALS: MATERIALS SHALL BE IN ACCORDANCE WITH AS39029. 5. MECHANICAL: a. MECHANICAL PROPERTIES SHALL BE IN A
27、CCORDANCE WITH AS39029. b. CONTACT ENGAGEMENT AND SEPARATION FORCES APPLY TO THE INNER SOCKET CONTACT ONLY. THE ENGAGEMENT DEPTH IS DETERMINED BY MIL-DTL-38999. THE TEST PINS SHALL BE IN ACCORDANCE WITH AS31971 EXCEPT THE DIAMETERS SHALL BE AS SPECIFIED IN TABLE 4, AND SURFACE ROUGHNESS SHALL NOT EX
28、CEED 3 MICROINCHES. PROVISION FOR CLEARANCE HOLE SHALL BE PROVIDED. c. TENSILE STRENGTH (INNER AND OUTER CONTACT CRIMP JOINTS) FOR STANDARD CABLES SHALL BE IN ACCORDANCE WITH TABLE 6. TENSILE STRENGTH FOR COMMERCIAL CABLES IS A FUNCTION OF THE APPLICABLE CABLE (SEE QUALIFICATION REQUIREMENT). 6. ELE
29、CTRICAL: a. ELECTRICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. b. LOW SIGNAL LEVEL CONTACT RESISTANCE APPLIES TO THE INNER CONTACT ONLY c. CONTACT RESISTANCE TEST CURRENT FOR THE INNER CONTACT SHALL BE 1 AMPERE AND OUTER CONTACT SHALL BE 12 AMPERES.d. THE DIELECTRIC WITHSTANDING TEST VOLTAGE
30、 (APPLIED BETWEEN INNER AND OUTER CONTACTS) AT SEA LEVEL SHALL BE 800 VAC RMS AND AT 50 000 FEET 250 VAC RMS. AEROSPACE STANDARD AS39029/78SHEET 6 OF 7REV. BCONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, SHIELDED, SIZE 16 (FOR MIL-DTL-38999 SERIES II CONNECTORS)7. ENVIRONMENTAL: a. ENVIRON
31、MENTAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. b. CONTACTS MOUNTED IN CONNECTOR TEST FIXTURES SHALL BE RANDOM VIBRATED IN ACCORDANCE WITH EIA-364-28. THE FOLLOWING DETAILS SHALL APPLY: 1) TEST CONDITION VI, LETTER J, EXCEPT CLASS Y SHALL BE TESTED TO LETTER G. 2) VIBRATION TO BE CONDUCTED AT
32、 STANDARD TEST CONDITIONS. 3) DURATION SHALL BE 8 HOURS IN THE LONGITUDINAL DIRECTION AND 8 HOURS IN A PERPENDICULAR DIRECTION FOR A TOTAL OF 16 HOURS. c. CONTACTS MOUNTED IN CONNECTOR TEST FIXTURES SHALL BE SHOCK TESTED IN ACCORDANCE WITH EIA-364-27. THE PULSE SHALL BE AN APPROXIMATE HALF SINE WAVE
33、 OF 300 G 15 PERCENT MAGNITUDE WITH A DURATION OF 3 MILLISECONDS 1 MILLISECOND. 8. QUALIFICATION: a. THE MANUFACTURERS RELIABILITY ASSURANCE PROGRAM SHALL COMPLY WITH THE AS9100 AEROSPACE STANDARD FOR QUALITY MANAGEMENT SYSTEM REQUIREMENTS. OTHER ESTABLISHED AND INDUSTRY RECOGNIZED QUALITY ASSURANCE
34、 STANDARDS THAT ASSURE ALL PRODUCTS PRODUCED CONFORM TO THE CONTRACT REQUIREMENTS ARE ACCEPTABLE. HOWEVER, IF USED, IT IS THE RESPONSIBILITY OF THE MANUFACTURER TO PROVIDE EVIDENCE OF COMPLIANCE TO AS9100. THE QUALIFYING ACTIVITY (QA) AUTHORITY RESERVES THE RIGHT TO MONITOR, MEASURE, AND VALIDATE CO
35、MPLIANCE AT THEIR DISCRETION. b. FOR CONTACT BIN CODES 434 AND 435 THE CABLE PROVIDED FOR QUALIFCATION SHALL BE A 50 OHM IMPEDANCE MATCHING COMMERCIAL CABLE. THE MECHCANICAL AND ELECTRICAL PROPERTIES OF THE CABLE AND CONTACT COMBINATION SHALL BE INTIALLY MEASURED. THE MEASURED VALUES SHALL NOT EXCEE
36、D 20% OF THE ORIGINAL VALUE AFTER EXPOSURE TO THE SPECIFIED AS39029 REQUIREMENTS. c. UNASSEMBLED CABLE AND CONTACTS SHALL ALSO BE PROVUDED WITH THE SUPPLIERS ASSEMBLY INSTRUCTIONS. 9. PACKAGING: UNLESS OTHERWISE SPECIFIED BY CONTRACT, EACH CONTACT BIN CODE IS TO BE SHIPPED UNASSEMBLED IN A SUITABLE
37、CONTAINER WITH THE SUPPLIER RECOMMENDED ASSEMBLY INSTRUCTIONS. 10. APPLICATION NOTES: a. CONTACT MATES DIRECTLY WITH AN AS39029/76 PIN CONTACT AS SHOWN IN TABLE 8. TABLE 8 - CONTACT MATING PART NUMBERS AS39029/78 BIN CODE MATING AS39029 SLASH SHEET/BIN CODE -432 M39029/76-424-433 M39029/76-425-434 1
38、/ M39029/76-426 -435 1/ M39029/76-427 1/ BIN CODES NOT RECOMMENDED FOR USE b. ALTHOUGH THE CONTACTS ARE DESIGNED FOR 50 OHM CABLES, THERE ARE APPLICABLE 75 OHMS CABLES. USERS ARE RESPONSIBLE FOR DETERMINING THE ACCEPTABILITY OF THESE APPLICATIONS. c. THESE CONTACTS ARE REQUIRED TO MEET LOWER VIBRATI
39、ON REQUIREMENTS THAN SPECIFIED FOR THE APPLICABLE MIL-DTL-38999 SERIES I, III, AND IV CONNECTORS (SEE 7B). AEROSPACE STANDARD AS39029/78SHEET 7 OF 7REV. BCONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, SHIELDED, SIZE 16 (FOR MIL-DTL-38999 SERIES II CONNECTORS)11. SPECIFICATION NOTES: a. A C
40、HANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.
