1、 Reference number ISO 12643-3:2010(E) ISO 2010INTERNATIONAL STANDARD ISO 12643-3 Second edition 2010-12-15 Graphic technology Safety requirements for graphic technology equipment and systems Part 3: Binding and finishing equipment and systems Technologie graphique Exigences de scurit pour les systme
2、s et lquipement de technologie graphique Partie 3: Systmes et quipement de reliure et de finissage ISO 12643-3:2010(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobes licensing policy, this file may be printed or viewed but shall not be edited unless the typefa
3、ces which are embedded are licensed to and installed on the computer performing the editing. In downloading this file, parties accept therein the responsibility of not infringing Adobes licensing policy. The ISO Central Secretariat accepts no liability in this area. Adobe is a trademark of Adobe Sys
4、tems Incorporated. Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In the unlikely
5、 event that a problem relating to it is found, please inform the Central Secretariat at the address given below. COPYRIGHT PROTECTED DOCUMENT ISO 2010 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or
6、 mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrightiso.org Web w
7、ww.iso.org Published in Switzerland ii ISO 2010 All rights reservedISO 12643-3:2010(E) ISO 2010 All rights reserved iiiContents Page Foreword iv Introduction.v 1 Scope1 2 Normative references1 3 Terms and definitions .2 4 Conformity with this part of ISO 12643 .5 5 Guarding of significant hazards 5
8、5.1 General .5 5.2 Interlocks5 5.3 Guarding of hoppers and hopper feeders 6 5.4 Guarding on binding and finishing machines6 5.5 Inserting and collating machines 23 5.6 Counter-stackers.23 5.7 Paper-embossing machines.24 5.8 Finishing machines.25 5.9 Guillotine cutters.31 5.10 Trimmers 42 5.11 Onsert
9、ers/attaching machines.43 5.12 Overcover/protective wrapper gluers43 5.13 Corner-rounding machines 43 6 Information for use44 6.1 Minimum requirements for machine markings 44 6.2 Contents of instruction handbook.44 Annex A (informative) Hazards associated with binding and finishing equipment and sys
10、tems48 Annex B (informative) Protection zones against explosion .54 Bibliography56 ISO 12643-3:2010(E) iv ISO 2010 All rights reservedForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing In
11、ternational Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison
12、with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of techn
13、ical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn
14、 to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 12643-3 was prepared by Technical Committee ISO/TC 130, Graphic technology. This second edition of ISO 12643-3 cons
15、titutes a technical revision of the first edition (ISO 12643-3:2008). Significant changes incorporated into this second edition include, but are not limited to, updated requirements for performance levels (PL) or safety integrity levels (SIL) as defined in the current version of ISO 13849-1 and IEC
16、62061, respectively. It is the intent of ISO/TC 130 that both the first and second editions of ISO 12643-3 be applicable until 2011-12-31. ISO 12643-3:2008 is thus provisionally retained until this date. As from 2012-01-01, ISO 12643-3:2010 will cancel and replace ISO 12643-3:2008. Accordingly, as f
17、rom 2012-01-01, only ISO 12643-3:2010 will be applicable to new equipment manufactured. ISO 12643 consists of the following parts, under the general title Graphic technology Safety requirements for graphic technology equipment and systems: Part 1: General requirements Part 2: Prepress and press equi
18、pment and systems Part 3: Binding and finishing equipment and systems Part 4: Converting equipment and systems Part 5: Stand-alone platen presses ISO 12643-3:2010(E) ISO 2010 All rights reserved vIntroduction During the development of this part of ISO 12643, existing relevant standards of other coun
19、tries were taken into consideration. An effort has been made to harmonize the requirements of all countries, recognizing that national standards or laws may dictate national requirements. In cases where it was known that there is a national requirement that differs from this part of ISO 12643, that
20、has been noted. This part of ISO 12643 was developed to harmonize the requirements of the following US and European safety standards: ANSI B65.2, Graphic technology Safety requirements for binding and finishing systems and equipment ANSI B65.3, Safety standard Guillotine paper cutters, mill trimmers
21、 and integral handling equipment ANSI B65.4, Safety standard Three-knife trimmers including rotary, and single- and multiple-knife trimmers EN 1010-1, Safety of machinery Safety requirements for the design and construction of printing and paper converting machines Part 1: Common requirements EN 1010
22、-3, Safety of machinery Safety requirements for the design and construction of printing and paper converting machines Part 3: Cutting machines EN 1010-4, Safety of machinery Safety requirements for the design and construction of printing and paper converting machines Part 4: Bookbinding, paper conve
23、rting and finishing machines INTERNATIONAL STANDARD ISO 12643-3:2010(E) ISO 2010 All rights reserved 1Graphic technology Safety requirements for graphic technology equipment and systems Part 3: Binding and finishing equipment and systems 1 Scope This part of ISO 12643 provides safety requirements sp
24、ecific to binding and finishing equipment and systems. It is intended to be used in conjunction with the general requirements given in ISO 12643-1. This part of ISO 12643 provides additional safety requirements for the design and construction of new equipment used to convert printed or blank substra
25、tes into cut, folded, collated, assembled, bound, or otherwise finished product. It can also be applicable to processes for preparing substrate for the printing process. It is applicable to a wide range of equipment used in the binding and finishing process. 2 Normative references The following refe
26、renced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 12643-1, Graphic technology Safety requirements for graphic tec
27、hnology equipment and systems Part 1: General requirements ISO 13732-1, Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 1: Hot surfaces ISO 13849-1, Safety of machinery Safety-related parts of control systems Part 1: General principle
28、s for design ISO 13857, Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs ISO 14119, Safety of machinery Interlocking devices associated with guards Principles for design and selection ISO 14120, Safety of machinery Guards General requirements for th
29、e design and construction of fixed and movable guards ISO 14123-1, Safety of machinery Reduction of risks to health from hazardous substances emitted by machinery Part 1: Principles and specifications for machinery manufacturers ISO 14123-2, Safety of machinery Reduction of risks to health from haza
30、rdous substances emitted by machinery Part 2: Methodology leading to verification procedures ISO 12643-3:2010(E) 2 ISO 2010 All rights reservedIEC 62061, Safety of machinery Functional safety of safety-related electrical, electronic and programmable electronic control systems EN 1539, Dryers and ove
31、ns in which flammable substances are released Safety requirements 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 12643-1, ISO 13849-1 and the following apply. 3.1 anti-repeat device mechanical or electromechanical mechanism that ensures that only on
32、e cutting cycle occurs for each manual activation or automatic cut if the primary stopping system or single-cycle device (3.33) fails 3.2 automatic cutting sequence programmed succession of clamping operations and/or cutting movements that is initiated by the operator and proceeds to a specified poi
33、nt without further intervention by the operator 3.3 back-rounding and pressing machine apparatus for processing book signatures, i.e. for rounding the spine and the trimmed front edge of book signatures and compressing the resulting signatures 3.4 backgauge movable device (automatic or manual) on a
34、guillotine cutter, positioned square to the cutting table, used to stop the stack of material to be cut when the material is pushed into the opening under the cutting blade by the operator, as well as to determine the dimensions of the cut 3.5 backgauge drive mechanism to position the backgauge (3.4
35、) prior to the initiation of the cut 3.6 backlining and head-banding machines hard-cover bookbinding equipment for the automatic production of hard-cover books where the binding together of the signatures is rounded or flat, with glue, gauze, or paper 3.7 book cover crease forming machine hard-cover
36、 bookbinding apparatus for creating, under heat and pressure, a permanent bend in the cover of a hard-cover book, then pressing the entire cover surface 3.8 book press device used for flattening books 3.9 book signature press power-operated device used for flattening book signatures, which are fed a
37、nd aligned manually 3.10 casing-in machine hard-cover bookbinding apparatus for gluing the end papers of the book signatures to the interior surfaces of the book cover ISO 12643-3:2010(E) ISO 2010 All rights reserved 33.11 clamp device using pressure to secure product so that it does not move during
38、 an operation 3.12 clamp drive mechanism by which the clamp(s) (3.11) of the paper cutter is (are) forced against the material to be cut 3.13 coater finishing machine that applies a predetermined thickness of a liquid substance (e.g. glue, varnish, ink) on substrates made of paper or a similar mater
39、ial 3.14 counter-stacker machine for stacking piles of leaflets, books, magazines or newspapers such that the successive layers are positioned at 180 to the previous layer 3.15 cutting cycle machines with (a) manually driven clamp(s) (3.11) programmed succession of operations that begins when the kn
40、ife drive is activated and ends when the knife returns to its retracted position 3.16 cutting cycle machines with (a) power-driven clamp(s) (3.11) programmed succession of operations that begins when high-pressure clamping is initiated and ends when the knife(knives) and clamp(s) return to their ret
41、racted positions after a single clamp/knife stroke 3.17 cutting zone three-dimensional space through which any part of the knife(knives) and/or clamp(s) (3.11) travels during the entire cutting cycle (3.16) 3.18 gang stitcher machine for stitching folded sheets of paper, during the operation in whic
42、h individual folded sheets are removed by feeding grippers and the open sheets are stacked on top of each other on a transport chain for subsequent back-stitching 3.19 gathering machine apparatus that assembles sheets or folded sheets in a binding line 3.20 guillotine cutter power-driven machine hav
43、ing a single knife that is used primarily to cut paper products, stacks of paper, or other substrates, as specified by the manufacturer NOTE This definition includes equipment classified as mill trimmers. 3.21 high-pressure clamping operation of clamp(s) (3.11) with a dynamic force in excess of 300
44、N for machines up to and including 1,6 m in width, or in excess of 500 N for machines greater than 1,6 m in width, when measured at 75 % of the clamp opening (e.g. with the clamp at 25 % of its maximum travel distance measured from the retracted position) NOTE The 75 % value is to ensure that the me
45、asurement is made at the position that approximates to the size of an operators hand. ISO 12643-3:2010(E) 4 ISO 2010 All rights reserved3.22 inserting machine apparatus that inserts printed matter such as leaflets and magazines at a predetermined position in other printed products, such as newspaper
46、s or magazines 3.23 knife drive mechanism by which the knife of the guillotine is forced through the material to be cut 3.24 laminator paper-finishing machine that applies a solid material (e.g. foil, paper) to a substrate made of paper or a similar material 3.25 low-pressure clamping for machines w
47、ith (a) power-driven clamp(s) (3.11) operation of clamps with a dynamic force not exceeding 300 N for machines up to and including 1,6 m in width, or not exceeding 500 N for machines greater than 1,6 m in width, when measured at 75 % of the clamp opening (with the clamp at 25 % of its maximum travel
48、 measured from the retracted position) NOTE The 75 % value is to ensure that the measurement is made at the position that approximates to the size of an operators hand. 3.26 manual clamping operation of clamp(s) (3.11) in which the dynamic and static forces and motion of the clamp are directly suppl
49、ied by the operator 3.27 paper drill machine used to drill holes into piles of paper 3.28 paper-embossing machine machine for finishing paper surfaces by using cylinders to press a design in relief into the paper 3.29 paper-finishing machine apparatus used for applying liquid or solid coating material to a substrate made of paper or a similar material 3.30 perfect binder machine for the automatic production of brochures (soft-cover) or book signa
