1、_. - MIL-P-bOb3B 61 m 999990b 0084904 7 A - 81 - QI MIL-P-6063B 22 March- 1978 SUPERSEDING MIL-P-6063A 4 August 1964 MILITARY.SPECIFICATI0N PACKAGING OF BATTERIES, STORAGE, CHARGED AND DRY UNCHARGED AND MOIST, GENERAL SPECIFICATION FOR This specification is approved for use by all Departments and Ag
2、encies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers the requirements for the preservation packaging, packing, and marking of aircraft batteries and cells, charged and dry or uncharged and moist. 1.2 Classification. specified in 6.2: Type 1 Type II Type III - Individual
3、 cell. The batteries shall be in the following types as - Shielded - battery assembly completely enclosed in - Unshielded - battery assembly enclosed in hard rubber, metal container. nylon or other non-metallic material. 2. APPLICABLE DOCUMENTS 2.1 Issues of documents. the date of invitation for bid
4、s or request for proposal form a part of this specification to the extent specified herein. The following documents of the issue in effect on SPECIFICATIONS FEDERAL PPP-T-60 - Tape, Packaging, Waterproof PPP-T-76 PPP-F-320 PPP-B-576 - Box, Wood, Cleated Veneer, Paper Overlaid. PPP-B-601 - Box, Wood,
5、 Cleated Plywood. PPP-B-621 - Box, Wood, Nailed and Locked Corner. PPP-B-636 - Box, Shipping, Fiberboard. PPP-B-640 L-P-378 - Plastic Film. - Tape, Packaging, Paper (For Carton Sealing) - Fiberboard, Corrugated and Solid, Sheet Stock (Container Grade) and Cut Shapes. - Box, Fiberboard, Corrugated, T
6、riple-wall. Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this document should be addressed to: HQ AFLC CASO/LODS, Code 99, Federal Center, Battle Creek, MI 49016, by using the self-addressed Standardization Document Improvement P
7、roposal (DD Form 1426) appearing at the end of this document or bv letter. FSC 6140 _. a- - Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-.- i?- MIL-P-6063B MILITARY MZL-S-207 - Sulphuric Acid, Electrolyte, Packaging, Packing and MIL-B-26701 - Bott
8、le, Screw Cap and Carboys, Polyethylene, Plastic. Marking for Shipment STANDARDS MIL-STD-105 MIL-STD-129 - Sampling Procedure and Table for Inspection by - Marking for Shipment and Storage. Attributes. (Copies of specifications, standards, and drawings required by suppliers in connection with specif
9、ic procurement functions should be obtained from the procuring activity or as directed by the contracting officer.) 2.2 Other publications, specification to the extent specified herein. the issue in effect on date of invitation for bids or request for proposal shall apply. The following documents fo
10、rm a part of this Unless otherwise indicated CODE OF FEDERAL REGULATIONS Title 49, Parts 100-199 (Application for copies should be addressed to Superintendent of Documents, US Government Printing Office, Washington, DC 20402) UNIFORM CLASSIFICATION COMMITTEE, AGENT Uniform Freight Classification Rul
11、es (Application for copies should be addressed to the Uniform Classification Committee, Room 1106, 222 South Riverside Plaza, Chicago IL 60606.) NATIONAL MOTOR FREIGHT TRAFFIC ASSOCIATION, INC., AGENT National Motor Freight Classification (Application for copies should be addressed to the National M
12、otor Freight Traffic, Tariff Order Section, 1616 P Street, NW Washington, DC 20036.) 3. REQUIREMENTS 3.1 Materials. Materials used shall be as specified herein, Pads and inserts used for pro?tective and support purposes shall be constructed of weather-resistant fiberboard conforming to PPP-F-320, Tr
13、iple Wall (TW) variety. The bursting strength of sheets combined to a thickness of one inch shall be from 1800 to 2000 pounds per square inch. Other materials may be used if the same protection is afforded the battery without in- crease in weight, cubage or cost. T-76 or PPP-T-60. Tape for sealing s
14、hall conform to PPP- 3.1.1 without jetlpardizing the intended use of the item. Reclaimed material shall be required to the maximum extent possible 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-P-bb3B bL W 77777b OOLI7b O W MIL-P-6063B 3.2 Pre
15、servation/Packaging. Batteries and individual cells shall be pre- served and packaged Level A or C as specified in the contract or order (see 6.2). condition unless otherwise specified in the contract or order. Batteries and individual cells will be shipped in the following Lead-Ac id Nickel-Cadmium
16、 - Discharged and moist Silver Zinc (secondary) - Discharged and dry - Charged and dry 3.2.1 Level A. closed by any suitable means. Vent caps employing rubber diaphragm valve or other plastic non-spillable device shall be protected in such a manner that strain shall not be imposed on the valve. will
17、 be installed on all batteries and cells required to be shipped in dis- charged condition. All vent caps and covers shall be tightened and vent holes Appropriate shorting devices 3.2.1.1 Type I batteries will have inserts designed and installed per Figure 1 and 2 to protect battery top assembly insi
18、de the metal container. A minimum of one inch of cushioning material shall be placed between the battery (metal container) and the unit container, Pads and inserts con- sistent with battery design shall be placed on the top, bottom, and all. four sides (per Figure 1 and 2). 3.2.1.2 Type II batteries
19、 shall have cushioned design similar to that required for Type I except that inserts, reference Figure 3 and 4, will be designed to prevent contact between posts and carrying handles, vent caps, and the unit container or inserts. 3.2.1.3 forming to L-P-378 if shipped moist to preclude leakage of ele
20、ctrolyte in case of cell rupture or inversion. hum. Cells will be individually enclosed in a double-faced corrugated fiberboard liner or sleeve which shall extend 1/2 inch above vent caps. Exterior of liner or sleeve shall be marked with arrows. Type III cells will be individually wrapped in plastic
21、 bags con- Film thickness shall be 4 mil min- 3.2.2 Level C. aged in accordance with contractors best commerical practice if they will provide adequate protection against corrosion, deterioration, and physical damage during shipment. from the supply source to the first receiving act- ivity for immed
22、iate use. 3.3 Packing. shall be packed Level A, B, or C as specified in the contract or order. Exterior containers shall be of minimum tare and cube, consistent with protection required and should contain identical quantities to the extent practical. 3.3.1 Level A. Batteries and cells preserved and
23、packaged as specified in paragraph 3.2.1 shall be packed in overseas type shipping containers conforming to PPP-B-576, PPP-B-601, PPP-B-621, PPP-B-636, and PPP-B-640. Containers ahall be closed and strapped in accordance with applicable specification. Batteries and cell containers shall be preserved
24、 and pack- Batteries and cells preserved and packaged at Level A or C As far as practical, containers shall be of uniform shape 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-P-bOb3B 61 7777706 0084707 2 MIL-P-6063B and size. fiberboard on all
25、 sides, top and bottom, and the required amount of vermi- culite to absorb battery liquid in case of spillage. pounds will be packed on a skidded base. 3.3.1.2 Physical protection. Suitable physical protection shall be pro- vided to prevent damage or defacing of the unit during ahipment or storage b
26、y the use of fiberboard, or other suitable material. 3.3.2 Level B. paragraph 3.2.1 shall be packed in domestic type shipping containers con- forming to PPP-B-576, PPP-B-601, PPP-B-621, PPP-B-636, and PPP-B-640. Containers shall be closed and strapped in accordance with applicable specification. Shi
27、pments of wet batteries will have a minimum of one inch Shipments over 200 Batteries and cells preserved and packaged as specified in Fiberboard material should be weather resistant. 3.3.3 Level C. Batteries and cells preserved and packaged in accordance with paragraph 3.23 shall be packed in exteri
28、or shipping containers in a manner which shall insure safe transportation at the lowest rate to the point of delivery. Containers shall comply with Uniform Freight Class- ification or National Motor Freight Classification, as applicable, and shall meet the rules of the mode of transportation selecte
29、d. 3.4 Electrolyte. Electrolyte shall be prepared for shipment in conform- ance with MIL-B-26701, or MIL-S-207, as applicable for Type A and Type B Polyethylene bottles. 3.4.1 Containers. The number and size of,polyethylene containers of electrolyte shall be determined by the size and type of batter
30、y procured. Total quantity shipped shall be governed by the mode of transportation and CFR-49, parts 100 through 199. 3.5 Marking. contract or order. Unit containers for batteries and cells shall be marked with arrows on all sides. all the tops of all unit containers. In accordance with MIL-STD-129
31、and markings required by .the In addition, “top“ markings will be placed on 3.6 Workmanship. commercial practice. shall be free from cuts, tears, chafed spots, and other imperfections which could impair their usefulness and from contamination such as dirt, grease, oil, or foreign matter. All workman
32、ship shall be in accordance with the best Applicable parts shall be uniformly constructed and 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for inspection. Unless otherwise specified in the contract the contractor is responsible for the performance of all inspec- tion requirements as specified
33、herein. the contract, the contractor may use his own or any other facilities suit- able for the performance of the inspection requirements specified herein, unless disapproved by the Government. to perform any of the inspections set forth in the specification where such inspections are deemed necess
34、ary to assure supplies and services conform to prescribed requirements. Except as otherwise specified in The Government reserves the right 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-P-6063B 4.2 Inspection conditions. Unless otherwise speci
35、fied, all inspections shall be performed in accordance with the test conditions specified in 4.3 and 4.4 of this specification, 4.3 Quality conformance inspection. 4.3.1 Inspection of product for delivery. Inspection of product for delivery shall consist of those examinations and inspections in 4.4
36、of this specification. 4.3.2 Inspection lot. An inspection lot, as far as practicable, shall consist of all units of the same type, class, and size with the same level of packaging and packing. 4.3.2.1 Time period lot sampling. period, an estimate shall be made of the output of the processing line f
37、or the period. This estimate output shall be considered the lot size for the performance of inspection. be revised as necessary to assure reasonable accuracy in forcasting the actual output of the line. ing in one or more aspects, it shall be cause for rejection. shall apply to all items or operatio
38、ns completed during the production period, regardless of the stage of completion which those items may have reached subsequent to the operation which was cause for the rejection. 4.3.2.2 Sampling. Sampling shall be in accordance with MIL-STD-105, using inspection level 1, AQL 4 percent unless otherw
39、ise specified in the procuring document. At the start of any specific production This estimate and the associated lot size shall If any article or package is found nonconform- The rejection 4.4 Methods of examination and test. 4.4.1 Examination. Sample of packaging, including preparation for deliver
40、y as specified in Section 3 thereof shall be examined for the following defects : Materials.3.1 Preservation/Packaging 3.2 Packing . 3.3 Electrolyte . 3.4 Containers.,.,3.4.1 Marking. 3.5 Workmanship . 3.6 4.4.2 Inspection. All packaging and marking, and all materials thereof shall be subject to ins
41、pection for conformance to this specification. The passingoas satisfactory of any detail or procedure of materials shall not relieve the contractor of responsibility for faulty workmanship or mater- ials which may be discovered at any time prior to final acceptance. 5 Provided by IHSNot for ResaleNo
42、 reproduction or networking permitted without license from IHS-,-,-MIL-P-6063B 4.4.2.1 Visual and dimensional inspection. Each of the samples selected - in accoradance with 4.3.2.2 shall be visually and dimensionally inspected. Any sample containing one or more visual or dimensional defects shall be
43、 rejected, and if the number of the defective containers in any sample ex- ceeds the acceptance number for that sample, the lot shall be rejected. 5. This section not applicable. 6. NOTES 6.1 Intended use. tion of shielded and unshielded aircraft batteries and individual cells for shipment to govern
44、ment receiving activities. 6.2 Ordering Data. Procurement documents shonl specify the following: This specification is intended for use in the prepara- (a) Title, number and date of this specification. (b) Levels of packaging and packing for batteries, cells, and (c) Exceptions to battery/cell condi
45、tion (ref para 3.2). electrolyte 6.3 Changes from previous issue. Asterisks are not used in this revision to identify changes with respect to the previous issue, due to the extens- iveness of the changes. Custodian: Navy - AS Air Force - 99 Amy - GL Preparing Activity Air Force - 99 (Project 6140-04
46、57) Review Activity DLA - GS 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-P-hOb3B 61 m 7797906 0084910 2 m MIL-P- 6O63R 7 .- ,- I. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NIL-P-bOb3B
47、61 9977906 0084911 4 M MIL-P-6063B FIW 2. Tvpical Insert Design Type I Battery Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-P-6063B b3 m 7777706 0084732 6 m bft L- P- 60 6 3B FIGLIRE 3. Typical Insert Design Type II Battery 9 Provided by IHSNo
48、t for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-P-hh3B h3 7777906 0089733 W MIL-P-6063B *US. GOVERNMENT PRINTING OFFICE: 1978-703-122/1734 IO td 97 +I H ci k H z a d 2 n U Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
