1、MIL-G-507b2 11 W 777790b 0332785 b /-7 MIL-G-S0962(MU) i5 October i971 MILITARY SPECIFICATION GAGE, DEPTH, DIAL INDICATING: T4191A 1. SCOPE 1.1 This specification covers requirements, quality assurance provisons, and the preparation for delivery cri- teria for one type of gage, depth, dial indicatin
2、g for general use. 2. APPLICABLE DOCUMENTS 2.1 The following documents, of the issue in effect on date of invitation for bids or request for proposals, form a part of this specification to the extent specified herein: STANDARDS MILITARY MIL-STD-105 - Sampling Procedures and Tables MS 35276-228 - Scr
3、ew for inspection by Attributes DRAW I N G S ORDNANCE CORPS 9210865 - Gage, Depth 9210866 - Plate, Support 9210867 - Nut, Locking 9210868 - Support, Adjustable 9210869 - Standoff 9210870 - Point, Contact 9210979 - Leg 9210980 - Base 9216119 - Carrying Case Assembly 9216128 - Packing and Marking for
4、Gage, Depth, 9268153 - Gage Depth Dial Indicating: T4191-A. ET9268153 - Equipment Tabulation Dial 1G: XT4191A FSC-1190 THIS DOCUMENT CONTAPNS . PAGES. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-G-50962 LL m 9999906 0332786 B m MU,50962 (MU)
5、(Copies of specifications, standards, drawings, and publica- tions required by suppliers in connection with specific procurement functions should be obtained from the procuring activity or as directed by the contracting officer.) 3. REQUIREMENTS 3.1 Materials. The contractor shall furnish objective
6、3.2 Assembly. The gage shall comply with all requirements evidence (see 6.2) that the material complies with the speci- fications listed on the applicable drawing. specified on thedrawing (dwg) 9268153, with all requirements specified herein, and with the requirements of all applicable specification
7、s to the extent specified on the drawing and herein. 3.3 Functioning. The dial gage readings shall be reproduceable when tested as specified in 4.4.1. 3.4 Workmanship. 3.4.1 Plastic and metal characteristics. All compo- nents shall be free from cracks, splits, cold flow, shrinkage, cold shuts, inclu
8、sions, porosity, or any similar characteristic. 3.4.2 Threads. Threads shall be full and undamaged for the entire minimum length or depth as required on the applicable drawing. 3.4.3 Burrs. Parts shall be free from burrs, 3.4.4 Foreign matter. Parts shall be free from chips, dirt, grease, rust,- cor
9、rosion, or any embedded foreign ma- terial. 3.4.5 Cleaning. The cleaning method shall not be in- jurious to any of the parts, nor shall the parts be contaminated by the cleaning agent. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for inspection. Unless otherwise specified in the contract or pu
10、rchase order, the supplier is responsible for the performance of all inspection re- quirements as specified herein. Except as otherwise speci- fied in the contract or order, the supplier may use his own or any other facilities suitable for the performance of the inspection requirements specified her
11、ein, unless disapproved by the Government. The Government reserves the right to perform any of the inspections set forth in the specifica- ion where such inspections are deemed necessary to assure supplies and services conform to prescribed reauirements. 4.2 First article inspection. Not applicable,
12、 4.3 Quality conformance inspection. 4.3.1 Inspection lot. A lot or batch and its forma- tion, size, and presentation is described in MIL-STD-105, Section 5- and a batch shall mean an inspection batch for the puppose Accordingly, a lot shall mean an inspection lot 2 Provided by IHSNot for ResaleNo r
13、eproduction or networking permitted without license from IHS-,-,-MIL-G-507b2 LL m 77779Ob 0332787 T m of this specification. The manner in which each inspection lot or batch is to be presented and identified by the con- tractor, shall be designated or approved by the Government representative. 4.3.2
14、 Product inspection examination. Critical characteristics shall require 100 percent inspection of all items in the inspection lot. A sample shall be selected at random from each inspection lot in accordance with the ap- plicable major or minor characteristic table and inspected for all characteristi
15、cs in the applicable classification. Any characteristics in the sample found to be defective shall reject the inspection lot. Sequence for the inspection of characteristics in each classification need not be followed as long as all characteristic inspections are performed. 3 Provided by IHSNot for R
16、esaleNo reproduction or networking permitted without license from IHS-,-,-MIL-G-505b2 LL 7797706 0332788 1 I: .- - ?UA-50962 (MU) Table I Major Characteris tics SarnDle Lot Size Size 1-72 73 74 75 76 77 78 79 80 81-82 83 84 85 86 87 88-89 90 91 92 93 94-95 96 97 98 99-100 101 10 2 10 3 104-105 106 1
17、0 7 108-109 110 111 112-113 i14 115 116-117 118 119 120-121 122 123-124 125 126-127 128 129-130 131 132-133 134 135-136 137 138-139 all 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 10 1 10 2 10 3 10 4 10 5 10 6 107 10 8 10 9 110 111 112 113 i14 115 116 117
18、118 119 120 121 122 123 Lot Size 140-141 142 i4 3-14 4 145 146-1117 148-149 150 151-152 153-154 15 5-1 5 6 15 7 158-159 160-161 16 2-16 3 164-165 166-167 169-170 17 1-172 173-174 175-176 177-178 16 8 i7 9-1 80 183-184 185-187 188-189 igo-191 192-193 19 4-19 5 196-197 198-200 201-202 203-204 205-207
19、208-209 210-212 213-214 215-217 218-219 220-222 223-224 22 5-227 228-230 231-2 32 236-238 239-241 242-243 244-246 247-2119 250-252 181482 233-235 253-255 Samole SamDle Sample Lot Size si& 256-259 177 260-262 i78 263-265 179 266-268 180 269-271 181 272-275 182 276-278 i83 279-282 i84 283-285 i85 290-
20、293 i87 297-300 i89 301-304 i90 305-308 191 309-312 192 313-316 193 317-320 194 321-3211 195 325-329 196 330-333 197 334-338 198 339-342 i99 343-347 200 348-352 201 353-356 202 357-361 203 367-372 205 373-377 206 378-382 207 383-388 208 389-393 209 394-399 210 286-289 186 294-296 188 362-366 204 400
21、-405 211 406-411 212 418-424 214 412-417 213 425-430 215 431-437 216 438-443 217 444-450 218 451-457 219 458-465 220 466-472 221 473-480 222 481-488 223 489-496 224 497-504 225 505-513 226 514-521 227 522-530 228 531-540 229 4 Lot Size Size 541-549 230 560-569 232 580-590 234 591-601 235 602-613 236
22、 614-625 237 626-637 238 638-649 239 650-662 240 663-676 241 677-690 242 691-704 243 705-719 244 736-751 246 752-768 247 769-785 248 786-804 249 805-823 250 843-863 252 864-884 253 885-907 254 550-559 231 570-579 233 720-735 245 824-842 251 908-930 255 931-955 256 956-981 257 982-1008 258 1009-1036
23、259 1037-1066 260 1067-1098 261 1099-i131 262 1132-1166 263 1167-1204 264 1205-1243 265 1244-1285 266 1286-1330 267 1331-1378 268 1379-1429 269 1430-1483 270 1484-1542 271 1543-1605 272 1606-1673 273 1674-1747 274 1748-1827 275 1828-1914 276 1915-2010 277 2011-2115 278 2116-2232 279 2233-2361 280 ov
24、er 2361 298 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-G-50962 11 H 7779706 0332789 3 m -1 Table II Minor Characteristics Sample Sample Sample Sample Lot Size Size Lot Size Size Lot Size Size Lot Size Size - - 1-9 all 14-16 12 28-33 16 77-12
25、1 20 10 9 17-18 13 34-41 17 122-273 21 11 10 19-22 14 42-54 i8 over 273 22 12-13 11 23-27 15 55-76 19 4.3.2.1 Classification of characteristics (see 4.3.2) Critical, major and minor characteristics are defined in MIL- STD-105. Inspection shall be conducted as follows : detail of dwg 926-8153 4.3.2.1
26、.1 Plate support (see dwg 9210866) covering a Cat e go ri es Characteristics Method of Inspection Critical: None defined. Major: 101. Location of tapped holes . Gage 102. Pitch diameter of large tapped hole Gage 103. Minor diameter of large tapped hole Gage 104. Pitch diameter of small tapped holes
27、. Gage 105. Minor diameter of small tapped holes . Gage 106. Thickness, min .Gage 108. Objective evidence (see 6.2) for 107. Material (see 3.1) . Visual dwg 9210866 Visual protective finish in accordance with Minor : 201. Marking Visual 202. Workmanship (see 3.4) Visual/Manual 4.3.2.1.2 Nut, locking
28、 (see dwg 9210867) covering a detail of dwg 9268153. Categories Characteristics Method of Inspection Critical: None defined. Ma j or : 101. Pitch diameter of thread . Gage 102. Minor diameter of thread . Gage 103. Material (see 3.1) . Visual 104. Objective evidence (see 6.2) fo-r protective finish i
29、n accordance with dwg 9210867.,.Visual Minor : 201 hror kmans hip (see 3.4) ,.visual/“anual 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-P 4.3.2.1.3 Support, adjustable (see dwg 9210868) covering a detail of dwg 9268153. Categories Critical: Ma
30、j or : 101. 102 * 104, 106. 103. 105. 107. 108. 109. 110. 111. 112, 114. 115, 113. Minor : 201. 202. Characteristics None defined. Method of Inspection Diameter of small hole . Gage Location of small hole. . Gage Depth of tapped hole (.74) . Gage Pitch diameter of tapped hole Gage Minor diameter of
31、tapped hole Gage Pitch diameter of outside thread . Gage Major diameter of outside thread . Gage Length to horizontal bar (2.26) Gage Length of collar (.385) Gage Proper welding . Visual Material (see 3.1) . Visual Hardness . Gage Objective evidence (see 6.2) for protective finish in accordance with
32、 dwg 9210.868 Visual Length of outside thread . Gage Thickness of horizontal bar (.51) Gage Marking Visual Workmanship (see 3.4) Visual/Manual 4.3.2.1.4 Stand off (see dwg 9210869) covering a detail of dwg 9268153. Categories Characteristics Method of Inspect ion Critical: None defined. Ma j or : 10
33、1. Total length .Ga ge 102. Pitch diameter of thread, Gage 103. Major diameter of thread . Gage 104. Material (see 3.1) . Visual Minor: 201. Workmanship (see 3.4) Visual/Manual 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-G-50362 33 737770b
34、0332733 3 4.3.2.1.5 Point, contact (see dwg 9210870) covering a detail of dwg 9268153. Categories Characteristics Method of Inspection Critical: None defined. Major: 101. Pitch diameter of thread Gage 102. Major diameter of thread Gage 103. Length of thread (.188) . Gage 105. Outside diameter (.i561
35、 . Gage 106. Material (see 3.1) Visual 104. Total length (2.198) Gage Minor: 201. Workmanship (see 3.4) . Visual/Manual 4.3.2.1.6 Leg (see dwg 9210979) covering a detail of dwg 9268153. Categories Characteristics Method of Inspection Critical: None defined. Ma j or : 101. Chamfer present . Visual 10
36、2. Width (.500) Gage 104. Minor diameter of threaded hole . Gage 105. Depth of threaded hole (.18) Gage 106. Location of threaded hole . Gage 103. Pitch diameter of threaded hole. Gage 107. Length from point to top (.813) . Gage 108. Length (.77) . Gage 109. Material (see 3.1) Visual Minor : 201. Wo
37、rkmanship (see 3.4) . Vsual/Manual 4.3.2.1.7 dwg 9268153. Categories Characteristics Met hod of Inspect i on Critical: None defined. Major: 101. Width of slots (.500) . Gage 102. Depth of slots (.26) Gage 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS
38、-,-,-Major: 103. Location of small holes Gage 104. Diameter of small holes (.154) . Gage 105. Pitch diameter of threaded hole Gage 106. Minor diameter of threaded hole ,.Gage 107. Location of threaded hole Gage 108. Material (see 3.1) ,.,Visual 109. Objective evidence (see 6.2) for protective finish
39、 in accordance with dwg 9210980, .,Visual 201. Workmanship (see 3.4) Visual/Manual Minor : 4.3.2.1.8 Gage depth, dial indicating: T4191-A (see dwg 9268153). Categories Characteristics Method of Inspection Critical: None defined. Ma j or : 101. Ability of contact point and dial pointer to move freely
40、 (without binding) when actuated by lifting lever.,.,.,.,.,Visual/anual 102. No components missing .,Visual 103. Components properly assembled,.Visual 104. Objective evidence (see 6.2) for gage in a,ccordance with dwg 9210865 ,.Visual 105. Objective evidence (see 6.2) for screw in accordance with MS
41、 35276-228Visuai Minor : 201, Workmanship (see 3.4) .,Visual/Manual 4,3.2,1,9 Carrying case assembly (see dwg 9216119) covering a detail of dwg 9216128. Categories Characteristics Nethod of Inspection Critical: None defined. Maj or : 101. 102. All parts present.,Visual 103. Component parts mate corr
42、ectly,.,Visual/Manual 104, Parts properly secured .,.,Visual/!4anual Cover located symmetrically with baseGage 8 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-G-50762 LL W 7777906 0332773 5 105. Objective evidence (see 6.2) for protective finis
43、h in accordance 106. No paint missing Visual 107. Location of handle and latches,Visual with dwg 9216119 Visual Minor : 201. Workmanship (see 3.4) . Visual/Manual 4,3.2,1,10 Packing and marking for gage, depth, dial 1G: XT4191A (see dwg 9216128.) Cat e gories Characteristics Method of Inspection Cri
44、tical: None defined. Ma j or : 101. Material (see 3.1) Visual 102. Parts correctly packed Visual/Manual 103. Contents tight in cartonManual 104. Carton properly sealedVisual Minor : 201. Marking . Visual 202, Workmanship (see 3.4) . Visual 4,3,3 Testing. This test shall be performed. Test Test Class
45、ification a. Functioning Ma j or This test is not destructive and samples so tested may be returned to the lot. cordance with 8.4.1. 3.3, the item shall be rejected and removed from the lot. 4.3.3.1 Functioning. Each gage shall be tested in ac- If any item fails to comply with 4.3.4 Acceptance inspe
46、ction equipment. 4.3.4.1 Critical and major characteristics and tests. Inspection and testing shall be performed with the acceptance inspection equipment, operating instructions, and calibration instructions specified on the Equipment Lists (EL). ELs ror assemblies are listed on the Equipment Tabula
47、tion, ET. When either of the conditions listed below exist, the con- tractor shall design required equipment or specify suitable commercial equipment and obtain approval prior to use on the contract. a. Any deviation from equipment or procedures b. The code ICD“ is listed in the lPart op specified o
48、n the EL is desired (see 6.3). Identifying “-lmbr“ column On the EL (see 6.1.2). 9 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-4.3.4.2 Minor characteristics and tests. Acceptance inspection equipment for minor characteristics is not specified on-
49、ELs. operating instructions and calibration instructions used by the contractor for minor classification inspection shall be approved by the Government representative authorized by the procuring agency. 4.4 Test methods. The tolerances specified herein are absolute with no allowance for test equipment inaccuracy. The tolerances used by the manufacturer shall be equal
