1、 MIL-STD-40051-4B(TM) w/CHANGE 212 MAY 2006 SUPERSEDING MIL-STD-40051-4B(TM) w/CHANGE 130 NOVEMBER 2003 DEPARTMENT OF DEFENSE STANDARD PRACTICE TECHNICAL MANUALS MAINTENANCE INSTRUCTIONS AMCS A7329 AREA TMSS DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. NOT MEASUR
2、EMENT SENSTIVE Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-40051-4B(TM)CONTENTSPARAGRAPH PAGEii1. SCOPE11.1 Scope.12. APPLICABLEDOCUMENTS13. DEFINITIONS14. GENERALREQUIREMENTS14.1 General.14.2 Developmentofmaintenanceinstructions14.3 Main
3、tenancelevelapplicability14.4 Depotmaintenanceworkrequirements(DMWR)andNationalmaintenanceworkrequirements(NMWR)14.5 Preparationofdigitaldataforelectronicdelivery.14.6 UseoftheDTDs/XSLs24.6.1 Page-basedTMs.24.6.2 Frame-basedTMs24.7 Contentstructureandformat24.8 Styleandformat.24.9 Workpackagedevelop
4、ment.24.10 Safetydevicesandinterlocks24.11 Electrostaticdischarge(ESD)sensitiveparts24.12 Nuclearhardness24.13 Selectiveapplicationandtailoring35. DETAILEDREQUIREMENTS35.1 Preparationofmaintenanceinstructions.35.2 Typesofmaintenance.35.2.1 Weaponsystem/equipment,component,assembly,subassembly,andsof
5、twaremaintenance.35.2.2 Aircraftmaintenance(aircraftonly).45.2.3 Auxiliaryequipmentmaintenance45.2.4 Ammunitionmaintenance55.2.5 Preventivemaintenanceservices(aircraftpreventivemaintenanceservicesonly)55.2.6 Phasedmaintenanceinspections(aircraftphasedmaintenanceinspectiononly)55.3 Maintenanceworkpac
6、kages.55.3.1 Workpackagecontent55.3.2 Typesofmaintenanceworkpackages.55.3.2.1 Serviceuponreceiptworkpackage(field/AMConly).55.3.2.1.1 Siting.65.3.2.1.2 Shelterrequirements65.3.2.1.3 Serviceuponreceiptofmateriel.75.3.2.1.4 Installationinstructions7Provided by IHSNot for ResaleNo reproduction or netwo
7、rking permitted without license from IHS-,-,-MIL-STD-40051-4B(TM)CONTENTSPARAGRAPH PAGEiii5.3.2.1.4.1 Assembly of equipment85.3.2.1.4.2 Installation of the equipment85.3.2.1.4.3 Special applications95.3.2.1.4.4 Van and shelter installations.95.3.2.1.5 Preliminary servicing of equipment .95.3.2.1.6 P
8、reliminary checks and adjustment of equipment .95.3.2.1.7 Preliminary calibration of equipment .105.3.2.1.8 Circuit alignment .115.3.2.1.9 Ammunition markings .115.3.2.1.10 Classification of defects 115.3.2.1.11 Handling .115.3.2.1.12 Procedures needed to activate ammunition, mine, etc 115.3.2.2 Equ
9、ipment / user fitting instructions work package (field/AMC or aboveonly) 115.3.2.3 Preventive maintenance checks and services (PMCS), including lubricationinstructions (not required for aircraft TMs, DMWR and NMWR) 115.3.2.3.1 PMCS introduction work package .125.3.2.3.2 PMCS work package 145.3.2.3.2
10、.1 PMCS procedures145.3.2.3.2.1.1 PMCS data preparation .145.3.2.3.2.1.2 Mandatory replacement parts .165.3.2.3.3 Preventive Maintenance Checklist (PMC) (operator only)175.3.2.4 Maintenance work packages (not required for aircraft PM and PMS manuals).175.3.2.4.1 Maintenance tasks 185.3.2.4.1.1 Maint
11、enance task requirements 195.3.2.4.1.2 Assembly and preparation for use (aviation only) .205.3.2.4.1.3 Servicing 205.3.2.4.1.4 Ground handling 205.3.2.4.1.5 Inspection of installed items .215.3.2.4.1.6 Removal 215.3.2.4.1.7 Disassembly 215.3.2.4.1.8 Cleaning .215.3.2.4.1.9 Inspection-acceptance and
12、rejection criteria .225.3.2.4.1.10 Nondestructive Testing Inspection (NDTI) 225.3.2.4.1.11 Repair or replacement .235.3.2.4.1.12 Alignment .235.3.2.4.1.13 Painting .235.3.2.4.1.14 Lubrication .235.3.2.4.1.15 Assembly 235.3.2.4.1.16 Test and inspection 245.3.2.4.1.16.1Inspection and test of conventio
13、nal and chemical ammunition or componentscontaining radioactive materials (field and below depot sustainment only)24Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-40051-4B(TM)CONTENTSPARAGRAPH PAGEiv5.3.2.4.1.16.2Pre-embarkation inspection o
14、f material in units alerted for overseasmovement.255.3.2.4.1.17 Installation 255.3.2.4.1.18 Adjustment 255.3.2.4.1.19 Calibration .255.3.2.4.1.20 Radio interference suppression 255.3.2.4.1.21 Placing in service .255.3.2.4.1.22 Testing 265.3.2.4.1.23 Preservation, packaging, and marking (DMWR/NMWR on
15、ly) .265.3.2.4.1.24 Overhaul and retirement schedule (aircraft only) 295.3.2.4.1.25 Preparation for storage or shipment 295.3.2.4.1.26 Classification of defects 305.3.2.4.1.27 Handling ammunition .305.3.2.4.1.28 Ammunition markings .305.3.2.4.1.29 Procedures needed to activate ammunition, mine, etc
16、305.3.2.5 General maintenance work packages 305.3.2.6 DMWR/NMWR specific maintenance work packages .315.3.2.6.1 Facilities work package (DMWR/NMWR only) 315.3.2.6.2 Overhaul inspection procedures (OIP) work package (DMWRs/NMWRsonly) .315.3.2.6.3 Depot mobilization requirements work package (DMWR/NMW
17、R only)315.3.2.6.3.1 Introduction for depot mobilization requirements work package 315.3.2.6.3.2 Mobilization requirements 325.3.2.6.4 QA requirements work package (DMWR/NMWR only) .325.3.2.6.4.1 Statement of responsibility .325.3.2.6.4.2 Definitions .325.3.2.6.4.3 Special requirements for inspectio
18、n tools and equipment .325.3.2.6.4.4 Certification requirements 325.3.2.6.4.5 In-process inspections 325.3.2.6.4.6 Acceptance inspections 325.3.2.6.4.7 First article inspection .335.3.2.7 Illustrated list of manufactured items work package (field/AMC level orabove only) 335.3.2.7.1 Introduction for
19、illustrated list of manufactured items work package 335.3.2.7.2 Index of manufactured items .335.3.2.7.3 Illustrations of manufactured items.345.3.2.8 Torque limits work package (field/AMC level or above only) 345.3.2.9 Wiring diagrams work package (field/AMC level or above only)345.3.2.9.1 Introduc
20、tion .345.3.2.9.2 Wire identification 345.3.2.9.3 Abbreviations .345.3.2.9.4 Wiring diagrams .34Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-40051-4B(TM)CONTENTSPARAGRAPH PAGEv5.3.2.10 Aircraft specific maintenance work packages.355.3.2.10
21、.1 Aircraft lubrication instructions work package (aircraft only) 355.3.2.10.1.1 Lubrication instructions355.3.2.10.1.2 Lubrication charts355.3.2.10.2 Preventive maintenance inspections work package (aircraft only) .355.3.2.10.2.1 General information and introduction.355.3.2.10.2.2 Standards of serv
22、iceability .355.3.2.10.2.3 Special inspections.365.3.2.10.3 Aircraft inventory master guide work package (aircraft only) 365.3.2.10.3.1 Introduction .365.3.2.10.3.2 Security 375.3.2.10.3.3 Inventoriable items .375.3.2.10.3.4 Periods of inventory 375.3.2.10.4 Storage of aircraft work package (aircraf
23、t only) .375.3.2.10.4.1 General information for storage of aircraft work package 385.3.2.10.4.2 Flyable storage , short term storage , and intermediatestorage .385.3.2.10.5 Weighing and loading work package (ASB only) 385.3.2.10.5.1 General information 385.3.2.10.5.2 Weighing information 395.3.2.10.
24、5.3 Loading information .395.3.2.11 Auxiliary equipment maintenance work package .395.3.2.12 Ammunition specific work package395.3.2.12.1 Ammunition maintenance work package 395.3.2.12.2 Ammunition marking information work package (field/AMC or above andonly) .395.3.2.12.3 Foreign ammunition (NATO)
25、work package (field/AMC or above only).405.3.2.13 Preventive maintenance services inspection work packages (aircraftpreventive maintenance services only) 405.3.2.13.1 Mandatory safety-of-flight inspection items.405.3.2.13.2 Area diagram .405.3.2.13.3 Standard checklists.405.3.2.14 Phased maintenance
26、 inspection work package (aircraft phased maintenancechecklist only) 405.3.2.14.1 Inspection area diagrams415.3.2.14.2 Phased maintenance checklist.415.3.2.14.3 DELETED 5.3.2.14.4 DELETED 5.3.2.14.5 DELETED6. NOTES.41Provided by IHSNot for ResaleNo reproduction or networking permitted without licens
27、e from IHS-,-,-MIL-STD-40051-4B(TM)CONTENTSFIGURE PAGEviFIGURE 1. Example of a PMCS mandatoryreplacement parts list.42FIGURE 2. Example ofa lubrication chart.43FIGURE 3. Example of tabular and narrative reliability, availability, and maintainability data. 44FIGURE 4. Example of an OIP table45FIGURE
28、5. Example ofa classification of materialdefect table. 46FIGURE 6. Example of an overhaul and retirement schedule.47FIGURE 7. Example of an inspection area diagram48FIGURE 8. Example of inspection access provisions. 49FIGURE 9. DELETED51FIGURE 10. Exampleof an area diagram for PMD.52FIGURE 10A. Exam
29、ple of an area diagram for PMS53 FIGURE 11. Example of an illustrated list of manufactured items54FIGURE 12. Example of torque limits data55FIGURE 13. DELETED56FIGURE 14. Example of two chart diagram.57FIGURE 15. Example of depot mobilization requirements.58Provided by IHSNot for ResaleNo reproducti
30、on or networking permitted without license from IHS-,-,-MIL-STD-40051-4B(TM)11. SCOPE.1.1 Scope. This standard establishes the technical content requirements for the preparation ofmaintenance procedures for major weapon systems, and their related systems, subsystems,equipment, weapons replacement as
31、semblies (WRAs), and shop replacement assemblies (SRAs).The requirements are applicable for all maintenance levels through overhaul (depot) includingDepot Maintenance Work Requirements (DMWRs) and National Maintenance WorkRequirements (NMWRs). The requirements can be used to develop TMs in a variety
32、 of outputforms including interactive screen presentations (framed-based manuals) and paper (paged-basedmanuals).2. APPLICABLE DOCUMENTS.The applicable documents in section 2 of MIL-STD-40051 apply to this Part.3. DEFINITIONS.The definitions in section 3 of MIL-STD-40051 apply to this Part.4. GENERA
33、L REQUIREMENTS.4.1 General. Maintenance instructions shall be prepared for major weapon systems, equipment,components and applicable support and interface equipment. Maintenance procedures andsupporting illustrations shall be prepared so that maintenance personnel can perform all requiredoperator th
34、rough depot level (overhaul) maintenance.4.2 Development of maintenance instructions. Maintenance instructions shall be prepared for allitems comprising the weapon system/equipment, such as assemblies, subassemblies,components, wiring, junction boxes, and accessories. Tasks shall be presented in the
35、 order inwhich they are performed. Sound engineering principles and techniques, approved LogisticsManagement Information (LMI), service experience, performance data on similar equipment,and all other reliability, maintainability, and supportability (RMS) and operational availability(Ao) data availab
36、le shall be used in the preparation of specific maintenance instructions.4.3 Maintenance level applicability. Requirements contained in this standard are applicable toall maintenance levels unless specifically noted in bold and in parentheses (i.e., Field).The labeled requirements shall be applicabl
37、e to all TMs containing that maintenance level. Anexplanation of all applicable Department of Army maintenance levels is provided inMIL-STD-40051, Appendix A.4.4 Depot maintenance work requirements (DMWR) and National maintenance workrequirements (NMWR). When the contracting activity specifies that
38、a Depot Maintenance WorkRequirement (DMWR) and National Maintenance Work Requirement (NMWR) shall beprepared to the best commercial practices, the depot requirements contained in this standard shallbe used only as a guide, therefore, the conforming modular DTD for maintenance instructionscannot be u
39、sed.4.5 Preparation of digital data for electronic delivery. Technical manual data prepared anddelivered digitally in accordance with this standard shall be Extensible Markup Language (XML)tagged using the Document Type Definition (DTD) for Maintenance Instructions and the XMLProvided by IHSNot for
40、ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-40051-4B(TM)2Stylesheet Language (XSL), or style sheets in accordance with MIL-STD-2361. Refer toMIL-STD-40051 (paragraph 4.6) for information on obtaining or accessing this DTD. XML tagsused in the modular DTD are no
41、ted throughout the text of this standard in bracketed, boldcharacters (i.e., ) as a convenience for the TM author and to ensure that the tags areused correctly when developing a document instance.4.6 Use of the DTDs/XSLs.4.6.1 Page-based TMs. The DTDs referenced in this standard interpret the techni
42、cal content andstructure for the functional requirements contained in this standard and are mandatory for use.The XSLs referenced herein interpret the style and format. As specified by the contractingactivity, XSLs, or style sheets may be used to produce final reproducible paper copy for all TMsprep
43、ared in accordance with this standard. For additional information on DTDs and specificXSLs, refer to MIL-STD-2361.4.6.2 Frame-based TMs. The DTD referenced in this standard interprets the technical contentand structure for the functional requirements contained in this standard and is mandatory for u
44、se.Development of frame-based TMs is accomplished through the use of the DTD combined withthe requirements contained in MIL-PRF-87268. The requirements contained in MIL-PRF-87268apply unless they conflict with the requirements in this standard. The requirements in thisstandard take precedence over t
45、he requirements contained in MIL-PRF-87268. A style sheet isused to interpret the style and format for frame-based screen display. For additional informationon DTDs and specific XSLs or style sheets, refer to MIL-STD-2361.4.7 Content structure and format. The examples provided herein and in MIL-STD-
46、40051 are anaccurate representation of the content structure and format requirements contained in this Partand shall be followed to permit the effective use of the DTD for Maintenance Instructions.4.8 Style and format. MIL-STD-40051 provides style and format requirements for thepreparation of both p
47、age-based and frame-based TMs. These requirements are consideredmandatory and are intended for compliance.4.9 Work package development. Technical manual data developed in accordance with thisstandard shall be divided into individual, stand alone units of information called work packages.A work packa
48、ge shall consist of descriptive, operational, maintenance, troubleshooting, support,or parts information for the weapon systemor equipment.4.10 Safety devices and interlocks. Information shall be prepared pertaining to the purpose andlocation of all safety devices and interlocks in conjunction with
49、the pertinent procedures.4.11 Electrostatic discharge (ESD) sensitive parts. If the equipment contains ESD sensitiveparts, components, or circuits, cautions and ESD labels shall be incorporated into the applicabletasks and procedures to ensure ESD sensitive parts are not damaged or degraded duringMaintenance and operation. Refer to MIL-STD-40051 for requirements on labe
