1、Designation: A 809 03Standard Specification forAluminum-Coated (Aluminized) Carbon Steel Wire1This standard is issued under the fixed designation A 809; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A n
2、umber in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope*1.1 This specification covers soft, medium, and hard temp
3、ercarbon steel wire coated with aluminum by a hot-dip process,supplied in coils for general use.1.2 The values stated in inch-pound units are to be regardedas the standard. The values given in brackets are provided forinformation purposes only.2. Referenced Documents2.1 ASTM Standards:2A 370 Test Me
4、thods and Definitions for Mechanical Testingof Steel ProductsA 428 Test Method for Weight Mass of Coating onAluminum-Coated Iron or Steel ArticlesA 700 Practices for Packaging, Marking, and LoadingMethods for Steel Products for Domestic ShipmentE 29 Practice for Using Significant Digits in Test Data
5、 toDetermine Conformance with Specification2.2 U.S. Military Standards:3MIL-STD-129 Marking for Shipment and StorageMIL-STD-163 Steel Mill Products, Preparation for Ship-ment and StorageMIL-STD-1188 Commercial Packaging of Supplies andEquipment2.3 U.S. Federal Standard:Fed. Std. No. 123 Marking for
6、Shipment (Civil Agencies)33. Terminology3.1 Definitions of Terms Specific to This Standard:3.1.1 carbon steelsteel is considered to be carbon steel (1)when no minimum content is specified or required for alumi-num, chromium, cobalt, columbium, molybdenum, nickel,titanium, tungsten, vanadium, or zirc
7、onium or any otherelement is added to obtain a desired alloying effect; (2) whenthe specified minimum copper content does not exceed 0.40 %;or (3) when the maximum specified content for any of thefollowing elements does not exceed these percentages: man-ganese 1.65, silicon 0.60, or copper 0.60.3.1.
8、2 aluminum-coated (aluminized) wirealuminum-coated (aluminized) wire is produced by passing individualwires through a bath of molten aluminum, after first beingproperly preheated, cleaned, and pickled.3.1.3 temperas applied to aluminum-coated (aluminized)wire, pertains to stiffness or resistance to
9、bending. It hascustomarily been expressed by tensile strength as shown in thethree ranges given in Table 1. The temper of a given chemicalcomposition can be controlled by the use of a different thermaltreatment for each temper. Different properties can also beobtained by varying the chemical composi
10、tion for a giventhermal treatment. A thorough understanding of the end use ofthe wire, which involves both tensile strength and ductility,should be reached between the user and the manufacturer of thealuminum-coated (aluminized) wire. Requirements for bothchemical composition and mechanical properti
11、es may betechnologically impracticable.4. Ordering Information4.1 Orders for material under this specification shouldinclude the following information:4.1.1 Quantity (weight in pounds kilograms),4.1.2 Coated wire diameter, expressed to 0.001 in. 0.025mm,4.1.3 Name of material (aluminum-coated carbon
12、 steelwire),4.1.4 Temper (soft, medium, or hard) (Table 1),4.1.5 Packaging requirements, and4.1.6 ASTM designation and year of issue.NOTE 1A typical ordering description is as follows: 40 000 lb,0.148-in. aluminum-coated carbon steel wire, medium temper, in 500- to600-lb catch-weight coils on tubula
13、r carriers to ASTM A 80988.1This specification is under the jurisdiction of ASTM Committee A05 onMetallic-Coated Iron and Steel Products and is the direct responsibility ofSubcommittee A05.12 on Wire Specifications.Current edition approved October 1, 2003. Published December 2003. Originallyapproved
14、 in 1983. Last previous edition approved in 1998 as A 809 98.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.
15、3Available from Standardization Documents Order Desk, Bldg. 4, Section D,700 Robbins Ave., Philadelphia, PA 19111-5094, Attn: NPODS.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, U
16、nited States.5. Materials and Manufacture5.1 The steel rod from which the wire is produced shall bemanufactured by any commercially accepted steel makingpractice.5.2 The ingot or pig aluminum used for coating shallconform to the following impurity limits:max, %CopperIron0.100.506. Mechanical Propert
17、ies6.1 The aluminum-coated wire shall meet the tensilestrength in accordance with Table 1 when tested in accordancewith Test Methods and Definitions A 370.6.2 Test specimens containing a weld or an obvious defectshall be discarded and another test specimen obtained to verifyconformance to the tensil
18、e strength requirements.7. Dimensions and Tolerances7.1 The permissible variation in diameter of the aluminum-coated wire as represented by the test specimens shall be inaccordance with Table 2.8. Weight of Coating8.1 The aluminum-coated wire as represented by the testspecimens tested in accordance
19、with Test Method A 428, shallhave a minimum weight of aluminum coating in accordancewith Table 2.9. Adherence of Coating9.1 The aluminum-coated wire as represented by the testspecimens shall be capable of being wrapped in a close helix ata rate not exceeding 15 turns/min around a cylindrical steelma
20、ndrel having a diameter equal to three times the nominaldiameter of the coated wire under test, without cracking orflaking the aluminum coating to such an extent that anyaluminum can be removed by rubbing with the bare fingers.9.2 Loosening or detachment during the adhesion test ofsuperficial, small
21、 particles of aluminum formed by mechanicalpolishing of the surface of the aluminum-coated wire shall notbe considered cause for rejection.10. Workmanship10.1 The aluminum-coated wire shall be free of slivers,scale, and other imperfections not consistent with good com-mercial practice. The coating s
22、hall be continuous and reason-ably uniform. To ensure large continuous length coils, weldsmay be present in the finished wire.11. Number of Tests and Retests11.1 A lot shall consist of all of the coils of wire of the samesize, type and class, and shall be offered for inspection at onetime. A wire sa
23、mple of sufficient length, approximately 4 ft.1.2 m, shall be cut from either end of each coil selected fortests described in Sections 6, 8, and 9.11.2 The number of test specimens taken from the ends ofcoils during production to assure compliance with Sections 6and 7 varies with the quality control
24、 procedures and themanufacturing facilities of each manufacturer, but is generallynot less than 10 % of the coils produced. For the purpose offinal product testing, one specimen from every ten coils orfraction thereof in a lot shall be selected at random, or a totalof seven specimens, whichever is l
25、ess.11.3 Should one or more of the wire specimens fail anyrequirement, the lot shall be subjected to retest. For retestpurposes the original lot shall be regrouped into 50 coil lots orfractions thereof. Each lot shall be tested for the property inwhich the original sample failed to comply at a frequ
26、ency of10 % or more so that the total number of tests is at least doublethe original. Any lot that exhibits a failure shall be rejected. Ifduring retesting an additional quality parameter is observed tobe defective, the lot of 50 is subject to rejection for that cause.The manufacturer may test each
27、coil in the failed lot for theproperty in which failure occurred and reject only the noncon-forming coils.12. Inspection12.1 Unless otherwise specified in the contract or purchaseorder, the manufacturer is responsible for the performance ofall inspection and test requirements specified in this speci
28、fica-tion. Except as otherwise specified in the contract or purchaseorder, the manufacturer may use his own or any other suitablefacilities for the performance of the inspection and testrequirements, unless disapproved by the purchaser at the timethe order is placed. The purchaser shall have the rig
29、ht toperform any of the inspections and tests set forth in thisTABLE 1 Tensile Strength for Temper DesignationWire Diameter, in.mmTensile Strength, ksi MPaASoft Temper Medium Temper Hard Temper0.080 to under 0.1062.03 to 2.6975 max515 max70 to 95485 to 65585 to 115585 to 7950.106 to 0.176, incl2.69
30、to 4.4770 max485 max65 to 90450 to 62080 to 110550 to 760Over 0.176over 4.4770 max485 max60 to 85415 to 58575 to 105515 to 725AFor the purpose of determining conformance with this specification, anobserved value shall be rounded to the nearest 1 ksi in accordance with therounding method of Practice
31、E 29.TABLE 2 Dimensions, Tolerances, and Minimum Weight ofAluminum Coating per Unit Area of Uncoated Wire SurfaceSpecified Wire Diameter, in.mmATolerance, 6in. mmBMinimumWeight of AluminumCoating, oz/ft2g/m20.080 to under 0.0922.03 to under 2.34 0.004 0.10 0.30 920.092 to under 0.1062.34 to under 2.
32、69 0.004 0.10 0.32 980.106 to under 0.1482.69 to under 3.76 0.004 0.10 0.35 1070.148 to under 0.2443.76 to under 6.20 0.004 0.10 0.40 1220.2446.20 0.005 0.13 0.40 122AFor the purpose of determining conformance with this specification, anobserved value shall be rounded to the nearest 0.001 in., in ac
33、cordance with therounding method of Practice E 29.BIt is recognized that the surfaces of heavy aluminum coatings, particularlythose produced by the hot dip process, are not perfectly smooth. If the tolerancesshown in this table are rigidly applied to such irregularities that are inherent to theprodu
34、ct, unjustified rejections of wire that would actually be satisfactory for usecould occur. Therefore, it is intended that these tolerances be used in gaging theuniform areas of the aluminized wire.A809032specification when such inspections and tests are deemednecessary to assure that the material co
35、nforms to prescribedrequirements.13. Rejection and Rehearing13.1 Material that fails to conform to the requirements ofthis specification may be rejected. Rejections should be re-ported to the producer or supplier promptly and in writing. Incase of dissatisfaction with the results of the test, the pr
36、oduceror supplier may make claim for a rehearing.13.2 The material must be adequately protected and cor-rectly identified in order that the producer or supplier maymake a proper investigation.14. Packaging, Marking, and Loading14.1 Marking shall be by a tag securely attached to each coilof wire and
37、shall show the identity of the producer, name ofproduct, temper, and ASTM designation.14.2 Packaging of the coils of wire shall be by agreementbetween the producer and the purchaser. This agreement shallinclude coil dimensions and mass.14.3 Unless otherwise specified, the packaging, marking,and load
38、ing shall be in accordance with Practices A 700.14.4 For procurement by or direct shipment to the U.S.Government, marking for shipment, in addition to the require-ments specified in the contract or order, shall be in accordancewith MIL-STD-129 for military agencies and with Fed. Std.No. 123 for civi
39、l agencies.14.5 When specified in the contract or order, and for directprocurement by or direct shipment to the U.S. Government,when Level A is specified preservation, packaging, and packingshall be in accordance with Level A requirements of MIL-STD-163. Commercial packaging shall be in accordance w
40、ithMIL-STD-1188.15. Keywords15.1 aluminized wire; aluminum-coated carbon steel wire;steel wire; wireSUMMARY OF CHANGESCommittee A05 has identified the location of selected changes to this standard since the last issue (A 809 - 03)that may impact the use of this standard.A 809 - 03:(1) Revised paragr
41、aph 5.1 to keep wording of steel makingpractices uniform between standards.ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity
42、 of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments
43、 are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not
44、received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org).A809033
