1、Designation: D3312 04 (Reapproved 2009)An American National StandardStandard Test Method forPercent Reactive Monomer in Solventless Varnishes1This standard is issued under the fixed designation D3312; the number immediately following the designation indicates the year oforiginal adoption or, in the
2、case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This test method covers the determination of the percentof volatile reactive monomer hav
3、ing a vapor pressure exceed-ing 13.3 Pa (0.1 Torr) at 25C in an uncatalyzed solventlessvarnish. Experience has shown this method does not accuratelydetermine percent reactive monomer when the vapor pressureis less than 13.3 Pa (0.1 Torr).1.2 The values stated in SI units are the standard. The values
4、given in parentheses are for information only.1.3 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regul
5、atory limitations prior to use. For a specificprecaution, see Section 5.NOTE 1There is no similar or equivalent ISO/IEC standard.2. Referenced Documents2.1 ASTM Standards:2D1711 Terminology Relating to Electrical InsulationD5423 Specification for Forced-Convection LaboratoryOvens for Evaluation of E
6、lectrical Insulation3. Terminology3.1 Definitions of Terms Specific to This Standard:3.1.1 reactive monomer, nin solventless electrical varnish,a substance, that, when added to a resin, will combinechemically with that resin under specified conditions.3.2 See Terminology D1711 for definitions of oth
7、er termsrelating to electrical insulation.4. Significance and Use4.1 The percent of reactive monomer in solventless var-nishes will affect the viscosity, the handling, and the processingproperties of the uncured resin. The percent of reactivemonomer will possibly affect the degree of hardness andshr
8、inkage which in turn will affect the physical and electricalproperties of the cured resin.5. Safety Precautions5.1 It is unsafe to use varnish at temperatures above theflash point without adequate ventilation, especially if thepossibility exists that flames or sparks are present. Storevarnish in sea
9、led containers.6. Apparatus6.1 Balance, capable of weighing to nearest 0.0001 g.6.2 ThermometerA glass thermometer having a rangefrom 0 to 200C (30 to 400F) and accurate within 61C(62F).6.3 OvenA forced-draft constant-temperature oven con-forming to Specification D5423, Type II.6.4 Bottle and Drying
10、 DishesA stoppered bottle andflat-bottom aluminum drying dish. having an inside diameter ofapproximately 70 mm (234 in.) and a depth of 8 mm (516 in.).6.5 DesiccatorAsuitable desiccator containing anhydrouscalcium chloride (CaCl2).7. Test Specimens7.1 Preparing SpecimensPlace a portion of the uncata
11、-lyzed solventless varnish in a stoppered bottle and weigh.Transfer a specimen weighing between 0.2 and 0.3 g from theweighed stoppered bottle to a weighed drying dish, which hasbeen previously heated for 30 min at 150C (300F) and cooledin a desiccator. Weigh the stoppered bottle with the remainingc
12、ontents again. Determine the exact weight of the specimentransferred to the drying dish by the difference in weight of thestoppered bottle. Prepare two specimens from the contents ofthe stoppered bottle.8. Procedure8.1 Dilution of SpecimensAdd 5 6 1 mL of methylisobutyl ketone (MIBK) to each specime
13、n in the drying dish.Mix the specimen and the MIBK by moving the drying dishesin a circular direction. Mixing on a hot plate at temperaturesbelow 65C (150F) is permissible. Take care to prevent anyloss of solvent or specimen by spillage.1This test method is under the jurisdiction of ASTM Committee D
14、09 onElectrical and Electronic Insulating Materials and is the direct responsibility ofSubcommittee D09.01 on Electrical Insulating Varnishes, Powders and Encapsulat-ing Compounds.Current edition approved Oct. 1, 2009. Published February 2010. Originallyapproved in 1974. Last previous edition approv
15、ed in 2004 as D3312 04. DOI:10.1520/D3312-04R09.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1Copyright AS
16、TM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.8.2 Drying SpecimensPlace the specimens in constant-temperature oven which has been stabilized at 150C (300F)within 15 min after mixing. Keep the specimens in the 150C(300F) oven for 15 min.8.3 Weig
17、hing Dried SpecimensAt the termination of the15-min heating period, remove the specimens to a desiccatorand cool to room temperature. Weigh each specimen immedi-ately upon removal from the desiccator.9. Calculation9.1 Calculate the percentage of monomer by weight as aratio of the weight loss of the
18、dried specimen to the weight ofthe specimen in the original state, expressed as a percentage, asfollows:% monomer 5 weight loss/original sample weight! 3 100 (1)10. Report10.1 Report the following information:10.1.1 Identification of the solventless varnish, and10.1.2 Percent reactive monomer.11. Pr
19、ecision and Bias11.1 PrecisionThe interlaboratory standard deviation cal-culated from the results of testing in six laboratories is asfollows:3Monomer Interlaboratory Standard Deviation (%)Styrene 0.365Vinyl toluene 0.163t-butyl styrene 1.61Diallyl phthalate 1.9911.2 BiasThis test method has no bias
20、, since the value forpercent reactive monomer is determined solely in terms of thistest method.12. Keywords12.1 monomer (See reactive monomer); reactive monomer;reactive monomer, %; solventless varnish; varnishASTM International takes no position respecting the validity of any patent rights asserted
21、 in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the
22、 responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive c
23、areful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM Internati
24、onal, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org). Permission rights to photocopy the standard may also be secured from the ASTM website (www.astm.org/COPYRIGHT/).3Supporting data are available from ASTM Headquarters. Request RR:D09-1013.D3312 04 (2009)2
