ASTM F1789-2010ae1 Standard Terminology for F16 Mechanical Fasteners《F16飞机用机械紧固件标准术语》.pdf

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1、Designation: F1789 10a1Standard Terminology forF16 Mechanical Fasteners1This standard is issued under the fixed designation F1789; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses i

2、ndicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1NOTEThe term lots from blanks was editorially corrected in October 2010.1. Scope1.1 This terminology standard provides a compilation ofdefinitions for terminology used f

3、or mechanical fasteners.1.2 Terms in this terminology are organized alphabetically.In Appendix X1 they are listed under fastener characteristic.1.3 Additional definitions are shown in ANSI/ASMEB18.12; IFI Glossary of Terms, IFI-139 and IFI-140; andSAE J412.2. Referenced Documents2.1 ASTM Standards:2

4、A563 Specification for Carbon and Alloy Steel NutsE456 Terminology Relating to Quality and StatisticsF432 Specification for Roof and Rock Bolts and Accesso-riesF2428 Guide for Selection and Use for Pelvic Ring Circum-ferential Compression Stabilization Devices (PRCCSD)2.2 ANSI/ASME Standard:3B18.12

5、Glossary of Terms for Mechanical Fasteners2.3 IFI Standards:4Glossary of Terms Relating to Aerospace FastenersIFI-139 Quality Assurance Requirements for Fastener Test-ing LaboratoriesIFI-140 Carbon and Alloy Steel Wire, Rods, and Bars forMechanical Fasteners2.4 SAE Standard:5SAE J412 General Charact

6、eristics and Heat Treatments ofSteels2.5 ISO/IEC Standards:6ISO/IEC 17011 Conformity assessment - General require-ments for accreditation bodies accrediting conformityassessment bodiesISO/IEC 17025 General requirements for the competenceof testing and calibration laboratories3. Mechanical Fastener D

7、efinitionsacceptance numbernumerical value representing the maxi-mum number of permissible non-conformances within asample submitted for testing and acceptance of the popula-tion.accredited laboratoryan organization found to be operatingin conformance with the requirements of ISO/IEC 17025 byan accr

8、editing body that has been found to be compliant toISO/IEC 17011, and is recognized as a signatory to theInternational Laboratory Accreditation Cooperation (ILAC)Mutual Recognition Arrangement (MRA).age hardenedprecipitation of constituents within certainalloy metals to increase mechanical propertie

9、s.alloy groupmaterials grouped by their chemical designationand considered to be functionally or chemically similar forgeneral purpose use.alloy steelsteel is considered to be alloy when the maximumrange given for manganese exceeds 1.65 % or a definiteminimum quantity for any of the following elemen

10、ts isspecified or required within the limits of the recognized fieldof constructional alloy steels: chromium, molybdenum,nickel, or any other alloying element added to obtain adesired alloying effect.alterto change fastener properties such as hardness, tensilestrength, surface finish, length, or oth

11、er characteristics of thefastener through such processes as heat treatment, plating,and machining.alterationinsignificant alterationany change to the fastener from itspurchased condition that results in no diminished or modi-fied mechanical, metallurgical, or functional properties.1This terminology

12、is under the jurisdiction of ASTM Committee F16 onFasteners and is the direct responsibility of Subcommittee F16.94 on Terminology.Current edition approved May 1, 2010. Published July 2010. Originally approvedin 1997. Last previous edition approved in 2009 as F1789 10. DOI: 10.1520/F1789-10AE01.2For

13、 referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from American National Standards Institute (ANSI), 25

14、W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.4Available from Industrial Fasteners Institute, 1717 E. 9th Street, Suite 1105,Cleveland, OH 44114.5Available from Society of Automotive Engineers (SAE), 400 CommonwealthDr., Warrendale, PA 15096-0001, http:/www.sae.org.6Available from In

15、ternational Organization for Standardization (ISO), 1, ch. dela Voie-Creuse, Case postale 56, CH-1211, Geneva 20, Switzerland, http:/www.iso.ch.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.significant alterationany change to the f

16、astener from its aspurchased condition that results in modified mechanical,metallurgical, or functional properties.alteration distributordistributor of fasteners who alters afastener prior to sale and assumes the full responsibilities ofthe alteration and its affected mechanical and performancechara

17、cteristics.anchor boltsteel rod or bar, one end of which is intended tobe cast in concrete while the opposite end is threaded andprojects from the concrete for anchoring other material to theconcrete. The end cast in concrete may be either straight orprovided with an anchor, such as a bent hook, for

18、ged head,or a tapped or welded attachment to resist forces imposed onthe anchor bolt as required.annealinggeneral term applied to a variety of thermaltreatments applied to fasteners for the purpose of softeningor homogenizing material properties. The specific types ofannealing are:full annealingheat

19、ing steel above the upper critical transfor-mation temperature, holding it there long enough to fullytransform the steel to austenite, and then cooling it at acontrolled rate, in a furnace, to below a specified tempera-ture. A full anneal refines grain structure and provides arelatively soft, ductil

20、e material that is free of internalstresses.intercritical annealing/isothermal annealingheating a steelabove the lower critical transformation temperature, butbelow the upper-critical transformation temperature, to dis-solve all the iron carbides, but not transform all the ferrite toaustenite. Cooli

21、ng slowly from this temperature, through thelower critical temperature, produces a structure of ferrite andpearlite that is free of internal stresses. In intercriticalannealing, the steel continues to cool slowly in the furnace,similarly to full annealing. In isothermal annealing, coolingis stopped

22、just below the lower critical, assuring completetransformation to ferrite and coarse pearlite, and eliminatingthe potential for bainite formation. The coarse pearlitestructure greatly improves machinability of medium carbonsteels.normalizingvariation of full annealing in which steel isheated above t

23、he upper critical temperature and is then aircooled in air, rather than in a furnace. Normalizing relievesthe internal stresses caused by previous working, and whileit produces sufficient softness and ductility for many pur-poses, it leaves the steel harder and with a higher tensilestrength than ful

24、l annealing. To remove cooling stresses,normalizing if often followed by tempering.process annealingsometimes called subcritical annealing orstress relieving, performed at temperatures just below thelower critical temperature. Process annealing neither refinesgrains nor redissolves cementite, but do

25、es improve theductility and decreases residual stress in work-hardenedsteel.solution annealingheating an austenitic stainless steel to atemperature that puts the carbides into solution. The steel isheld at this temperature long enough to achieve graingrowth. It is then quenched in a medium for fast

26、cooling,which prevents most of the carbides from reprecipitating.The process achieves optimum creep strength.spheroidize annealingtype of subcritical annealing used tosoften steel and improve machinability. Heat treating finepearlite for a long time just below the lower criticaltemperature of the st

27、eel, followed by a very slow cooling,produces a spheroidal or globular form of the pearlite.stabilization annealingheating an austenitic stainless steelused in severe aqueous corrosion environments by firstsolution annealing and then reheating to about 1600F, andholding at that temperature. The trea

28、tment causes grainboundary precipitation of carbides, but also the hold timepermits the chromium remaining in the austenite solution toredistribute within the grains, restoring corrosion resistance,even adjacent to the grain boundaries.applicable standardsthose having the capability of beingapplied

29、in some fashion to the host standard.arbitration hardness locationprescribed location on thefastener, such as at mid-radius, using 90 intervals takenthrough the cross section, one diameter from the threadedend for bolts and screws.assembly lotassembly lot may consist of a combination ofdifferent pro

30、ducts. As long as the products that make up theassembly are in accordance with lot, the quantity of assem-blies determine the sample size. Example: ten assembliesconsisting of a bolt, nut, and a washer would have a lot sizeof ten if the bolts, nuts, and washers meet the criteria of lot.However, if a

31、ny of the components in the assembly are notin accordance with lot then the ten assemblies will have to beseparated into lots that meet all the requirements of lot.austenitic stainless alloyssteel alloys that contain a mini-mum of 15 % chromium and from a residual to 20 % nickel.Some alloys may cont

32、ain as much as 18 % manganese. Themetal is predominantly face centered cubic in structure andhardenable only by cold working. Essentially nonmagneticin its wire form, it may become slightly magnetic from coldworking.Austenitic stainless steels can be grouped into threecategories: 300 series alloy, C

33、r-Ni-Mn alloys, and Cr-Ni-Mo-Ti.average coating thicknessdetermined as either the valueobtained by analytical methods or the mean value of aspecified number of local thickness measurements that areevenly distributed over the significant surface.baking durationtime measured from when the plated prod-

34、uct reaches a specified temperature in the baking furnace oroven until it is removed.barsolid rolled or forged section that is long in relationshipto its cross-sectional dimensions with a relatively constantcross-section throughout its length. Carbon and alloy steelbars are produced from hot rolled

35、or cast billets, or fromblooms rolled single strand into coils.barrel-plating processfastener-coating process which em-ploys a containment vessel called a barrel that is designed tomove a given batch of fasteners together through each of theprocess steps, allowing ready ingress and egress of process

36、-ing solutions and rinses. As the barrel moves through theprocess steps, it is rotated or oscillated, causing the fastenersF1789 10a12to cascade over one another, and in the electrocleaning andelectroplating steps, and electric current is applied.batch average thicknesscalculated average thickness o

37、f acoating if it were uniformly distributed on the surfaces of theitems.bend testvarious tests in which a fastener is bent through itsaxis or on a round mandrel to determine the toughness andductility of the fastener.bendable boltsbolts furnished with an altered section atsome location at which the

38、bolt will bend.bilateral specificationsspecifications that have both an up-per and a lower value.boltheaded and externally threaded fastener designed to beassembled with a nut.bolt load - elongation behaviorwhen tensile loaded, a boltwill elongate elastically until stressed beyond its propor-tional

39、limit where it will behave plastically.bolt-nut-washer assemblya combination of bolt, nut, andwasher components from singular lots that have been as-sembled, lubricated as necessary, tested as required, andprepared for shipment to a customer creating a unique setand certifiable lot.break loose torqu

40、etorque applied in a removal directionnecessary to start the fastener in motion from its fullypreloaded installed position.breakaway torquetorque necessary to start a fastener inmotion after the axial load of the mating components hasbeen reduced to zero.burstopen break in the metal during forging l

41、ocated on theflats or corners of bolt and screw heads, or at the peripheryof a flanged or circular headed bolt or screw, or on the flatsor corners of the nut.carbide precipitation “sensitization”condition which af-fects some austenitic stainless steels which have beensubjected to temperatures in the

42、 critical range, typically 800to 1400F. Complex chromium carbides precipitate andreside primarily at the grain boundaries, causing deteriora-tion of its corrosion resistance by depleting its adjacent areasof chromium.carbon boron steelcarbon steel in which boron has beenintentionally added at a mini

43、mum of 0.0005 % and amaximum of 0.003 % in order to obtain an expected hard-enability.carbon steelsteel for which no minimum content is specifiedor required for chromium, molybdenum, nickel, or any otherelement added to obtain a desired alloying effect; or steel forwhich maximum content specified fo

44、r manganese does notexceed 1.65 %. When specified, boron may be added tokilled carbon steel with a maximum allowable of 0.003 %.carburizationprocess or result of increasing carbon contentof the surface layers of the steel fastener product. F2428case hardeninga process which intentionally produces as

45、urface hardness for a steel fastener that is harder than itscore.certificate of compliancedocument or electronic record,signed by an authorized party, affirming that the supplier ofthe fastener or related service, or both, has met the require-ments of the relevant specifications, contract, or regula

46、tion.certificate of conformancedocument or electronic recordaffirming that the fastener has met the requirements of therelevant specifications, contract, or regulation.certificationprocedure and action by a duly authorized bodyof determining, verifying, and attesting in writing to thequalifications

47、of personnel, processes, procedures, or itemsin accordance with applicable requirements.certified quality assurance systemsystem so designatedofficially by a recognized accrediting body as having met allof the criteria within a national or an international third partyquality system standard.chemical

48、 anchorschemical materials that provide anchor-age between a bolt or bar and a drilled hole.check analysissee product analysis.clamp loadsometimes called preload or initial load. It is atension on a bolt or screw, which results in equal andopposite forces which exist at the interface between twomemb

49、ers generated through the cumulative effect of tight-ening one or more fasteners.cold forgedformed by hammering or pressing with thematerial at or near ambient temperature.cold formingprocess of forming material below the recrys-tallization temperature by forcing or pressing metal intovarious dies.cold heading quality materialmaterial that has dimen-sional, chemical, and residual limits such that it will suc-cessfully form a given fastener geometry when machine-applied pressure produces a metal flow that results in thede

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