ASTM F2105-2006 Standard Test Method for Measuring Air Performance Characteristics of Vacuum Cleaner Motor Fan Systems《测量真空吸尘器发动机 风扇系统的空气性能特性的标准试验方法》.pdf

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1、Designation: F 2105 06An American National StandardStandard Test Method forMeasuring Air Performance Characteristics of VacuumCleaner Motor/Fan Systems1This standard is issued under the fixed designation F 2105; the number immediately following the designation indicates the year oforiginal adoption

2、or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This test method covers procedures for determining airperformance characteri

3、stics of series universal motor/fan sys-tems used in commercial and household upright, canister, stick,hand-held utility, combination-type vacuum cleaners, andhousehold central vacuum cleaning systems.1.2 These tests and calculations include determination ofsuction, airflow, air power, maximum air p

4、ower, and inputpower under specified operating conditions.NOTE 1For more information on air performance characteristics, seeReferences (1) through (6).21.3 The values stated in inch-pound units are to be regardedas the standard. The values given in parentheses are forinformation only.1.4 This standa

5、rd may involve hazardous materials, opera-tions, and equipment. This standard does not purport toaddress all of the safety concerns, if any, associated with itsuse. It is the responsibility of the user of this standard toestablish appropriate safety and health practices and deter-mine the applicabil

6、ity of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:3E1 Specification for ASTM Liquid-in-Glass ThermometersE 177 Practice for Use of the Terms Precision and Bias inASTM Test MethodsE 691 Practice for Conducting an Interlaboratory Study toDetermine the Precision of a

7、Test MethodF 431 Specification for Air Performance Measurement Ple-num Chamber for Vacuum Cleaners2.2 AMCA Standard:4210-85 Laboratory Methods of Testing Fans for Rating2.3 IEC Standard:5IEC 60312 Ed 3.2 Vacuum Cleaners for Household UseMethods of Measuring the Performance3. Terminology3.1 Definitio

8、ns:3.1.1 air power, AP, W, nin a vacuum cleaner motor/fansystem, the net time rate of work performed by an air streamwhile expending energy to produce an airflow by a vacuumcleaner motor/fan system under specified air resistance condi-tions.3.1.2 corrected airflow, Q, cfm, nin a vacuum cleanermotor/

9、fan system, the volume of air movement per unit of timeunder standard atmospheric conditions.3.1.3 input power, W, nrate at which electrical energy isabsorbed by a vacuum cleaner motor/fan system.3.1.4 model, ndesignation of a group of vacuum cleanermotor/fan systems having the same mechanical and e

10、lectricalconstruction.3.1.5 population, ntotal of all units of a particular modelvacuum cleaner motor/fan system being tested.3.1.6 repeatability limit (r), nvalue below which theabsolute difference between two individual test results obtainedunder repeatability condition may be expected to occur wi

11、th aprobability of approximately 0.95 (95 %).3.1.7 repeatability standard deviation (Sr), nstandard de-viation of test results obtained under repeatability conditions.3.1.8 reproducibility limit (R), nvalue below which theabsolute difference between two test results obtained underreproducibility con

12、ditions may be expected to occur with aprobability of approximately 0.95 (95 %).3.1.9 reproducibility standard deviation (SR), nstandarddeviation of test results obtained under reproducibility condi-tions.1This test method is under the jurisdiction of ASTM Committee F11 on VacuumCleaners and is the

13、direct responsibility of Subcommittee F11.22 on Air Perfor-mance.Current edition approved April 1, 2006. Published April 2006. Originallyapproved in 2001. Last previous edition approved in 2004 as F 2105 04.2The boldface numbers in parentheses refer to the list of references appended tothis test met

14、hod.3For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.4Available from Air Movement and Control Association, Inc

15、., 30 West Univer-sity Dr., Arlington Heights, IL 60004-1893.5Available from the IEC webstore, webstore.iec.ch, or American NationalStandards Institute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY 10036.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428

16、-2959, United States.3.1.10 sample, ngroup of vacuum cleaner motor/fan sys-tems taken from a large collection of vacuum cleaner motor/fansystems of one particular model which serves to provideinformation that may be used as a basis for making a decisionconcerning the larger collection.3.1.11 standar

17、d air density, rstd, lb/ft3, natmospheric airdensity of 0.075 lb/ft3(1.2014 kg/m3).3.1.11.1 DiscussionThis value of air density correspondsto atmospheric air at a temperature of 68F (20C), 14.696 psi(101.325 kPa), and approximately 30 % relative humidity.3.1.12 suction, inches of water, nin a vacuum

18、 cleanermotor/fan system, the absolute difference between ambient andsub-atmospheric pressure.3.1.13 test run, ndefinitive procedure that produces thesingular result of calculated maximum air power.3.1.14 test station pressure, Bt, inches of mercury, nfor avacuum cleaner motor/fan system, the absolu

19、te barometricpressure at the test location (elevation) and test time.3.1.14.1 DiscussionIt is not the equivalent mean sea levelvalue of barometric pressure typically reported by the airportand weather bureaus. It is sometimes referred to as theuncorrected barometric pressure (that is, not corrected

20、to themean sea level equivalent value). Refer to 5.5 for additionalinformation.3.1.15 unit, nsingle vacuum cleaner motor/fan system ofthe model being tested.4. Significance and Use4.1 The test results allow the comparison of the maximumair power at the vacuum cleaner motor/fan system inlet underthe

21、conditions of this test method.5. Apparatus5.1 Plenum ChamberSee Specification F 431 or IEC60312 Section 5.2.8.2 (Figure 13c).5.2 Water Manometers, or equivalent instruments. One tomeasure from 0 to 6 in. (152.4 mm) in increments of 0.01 in.(0.254 mm), and one with increments of 0.1 in (2.54 mm) for

22、use in making measurements above 6 in. (152.4 mm).5.3 Wattmeter, to provide measurements accurate to within61%.5.4 Voltmeter, to provide measurements accurate to within61%.5.5 Barometer, with an accuracy of 60.05 in. of mercury(1.27 mm of mercury), capable of measuring and displayingabsolute baromet

23、ric pressure, scale divisions 0.02 in. (0.51mm) or finer.5.5.1 Mercury barometers, in general, measure and displaythe absolute barometric pressure. Some corrections may beneeded for temperature and gravity. Consult the ownersmanual.5.5.2 When purchasing an aneroid or electronic barometer,be sure to

24、purchase one which displays the absolute barometricpressure, not the mean sea level equivalent barometric pressurevalue. These types of barometers generally have temperaturecompensation built into them and do not need to be correctedfor gravity.5.6 Sharp-Edge Orifice PlatesSee specifications in Spec

25、i-fication F 431.5.7 ThermometerSolid-stem, ambient thermometer hav-ing a range from 18 to 89F (or 8 to +32C) with graduationsin 0.2F (0.1C), conforming to the requirements for thermom-eter 63F (17C) as prescribed in Specification E1.5.8 PsychrometerThermometers graduated in 0.2F(0.1C).5.9 Voltage,

26、Regulator System, to control the input voltageto the vacuum cleaner motor/fan system. The regulator systemshall be capable of maintaining the vacuum cleaner motor/fansystems rated voltage 61 % and rated frequency 61Hzhaving a wave form that is essentially sinusoidal with 3 %maximum harmonic distorti

27、on for the duration of the test.6. Sampling6.1 A minimum of three units of the same model vacuumcleaner motor/fan system, selected at random in accordancewith good statistical practice, shall constitute the populationsample.6.1.1 To determine the best estimate of maximum air powerfor the population

28、of the vacuum cleaner motor/fan systemmodel being tested, the arithmetic mean of the maximum airpower of the sample from the population shall be establishedby testing it to a 90 % confidence level within 65%.6.1.2 Annex A2 provides a procedural example for deter-mining the 90 % confidence level and

29、when the sample sizeshall be increased.NOTE 2See Annex A2 for method of determining 90 % confidencelevel.7. Preparation for Test7.1 Mount the vacuum cleaner motor/fan system unit to theplenum chamber by any convenient method meeting therequirements of 7.1.1-7.1.5.1. See Fig. 1 for an example of amot

30、or mounted to the plenum chamber.7.1.1 The motor/fan system inlet shall be centered withrespect to the outlet opening of the plenum chamber.7.1.2 The motor/fan system inlet shall be mounted to theplenum chamber such that the inlet does not project into theplenum chamber.7.1.2.1 If necessary, mount t

31、he motor/fan system to astandoff pipe, having an inside diameter of 4 in. and suitableFIG. 1 Motor Mounted to Plenum ChamberF2105062length to prevent the motor/fan system inlet from projectinginto the plenum chamber. See Fig. 2 for an example.7.1.3 Secure the motor/fan system unit to the plenumchamb

32、er such that it does not rotate when the motor starts.7.1.4 Seal all leaks between the motor/fan system inlet andthe plenum chamber by any convenient means. See Fig. 3 forexample of mounting gasket and plate used to create a seal.7.1.5 For vacuum cleaner motor/fan systems requiring apart from the va

33、cuum cleaner housing to complete the fanchamber, it is acceptable to mount the motor/fan system to thispart and in turn mount the fan chambers inlet to the plenumchamber.7.1.5.1 It may be necessary to modify the vacuum cleanerhousing by any convenient means to allow the fan chamberinlet to be mounte

34、d per 7.1-7.1.4. The modifications shall noteffect performance.7.2 Connect the motor/fan system to the power supply usinga length of cable of sufficient size to maintain rated voltage atthe motor/fan system electrical terminals.7.3 Set the manometers to zero and check all instruments forproper opera

35、tion.7.4 Record the test station pressure and the dry-bulb andwet-bulb temperature readings within 6 ft of the test area. Readthe barometric pressure to the nearest 0.02 in. (0.51 mm), andthe dry-bulb and wet-bulb temperatures to the nearest 0.2F(0.1C).7.5 Connect a manometer or equivalent instrumen

36、t to theplenum chamber.7.6 Connect a wattmeter and a voltmeter in the line inaccordance with Fig. 4.7.7 Wattmeter CorrectionIf needed, the indication may becorrected for voltmeter and wattmeter potential coil loss byopening the load circuit on the load side of the wattmeter withthe line voltage at t

37、he operating value. The wattmeter currentconnection may be at its most sensitive position. Subtract thisloss value from the total load indication to obtain the true load.As an alternative method, use the following equation:WC5 WI2 V2/ RTwhere:WC= corrected wattage,WI= indicated wattage,V = voltmeter

38、 reading, andRT=Rr3 RV/(Rr+RV).where:RT= total resistances V,Rr= wattmeter potential coil resistance V, andRV= voltmeter coil resistance, V.8. Test Procedure8.1 Operate the vacuum cleaner motor/fan system with noorifice plate inserted in the plenum chamber inlet at nameplaterated voltage 61 % and fr

39、equency 61 Hz for 1 h prior to thestart of the first test run. For vacuum cleaner motor/fan systemswith dual nameplate voltage ratings, conduct testing at thehighest voltage.8.2 For each subsequent test run, allow the unit to reach itsnormal operating temperature by allowing the vacuum cleanermotor/

40、fan system to operate at the open orifice for 1 to 2 minbetween test runs.8.3 While operating the vacuum cleaner motor/fan systemper 8.2, insert orifice plates sequentially into the orifice plateholder of the plenum chamber starting with the largest sizeorifice and following it with the next smaller

41、 orifice plate. Usethe following orifice plates: 2.0, 1.5, 1.25, 1.0 0.875, 0.75,0.625, 0.5, 0.375, 0.25 and 0.0 in. (50.8, 38.1, 31.7, 25.4, 22.2,19.0, 15.8, 12.7, 9.5, 6.3 mm). The following optional orificeFIG. 2 Example of Standoff PipeFIG. 3 Mounting Plate and GasketFIG. 4 Schematic Diagram of

42、Meter ConnectionsF2105063plates may also be used: 2.5, 2.25, 1.75, 1.375, 1.125 in. (63.5,57.2, 44.5, 34.9, 28.6 mm).8.4 For each orifice plate, record the suction, h, and inputpower, P, in that order. All readings should be taken within 10s of the orifice insertion. Allow the vacuum cleaner motor/f

43、ansystem to operate at the open orifice for 1 to 2 min beforeinserting the next orifice.8.4.1 Read the suction to the nearest graduation of themanometer. Readings should be taken as soon as the manom-eter reaches a true peak. (When using a fluid type manometer,the liquid level may peak, drop, and pe

44、ak again. The secondpeak is the true peak reading. A person conducting the test forthe first time shall observe at least one run before recordingdata. See Specification F 431 for instructions on how tominimize the overshoot (first peak) of the liquid level.)9. Calculation9.1 Correction of Data to St

45、andard Conditions:9.1.1 Air Density RatioThe density ratio, Dr, is the ratioof the air density at the time of test rtest, to the standard airdensity, rstd= 0.075 lb/ft3(1.2014 kg/m3). It is used to correctthe vacuum and wattage readings to standard conditions. Findrtest(lb/ft3or kg/m3) from standard

46、 psychometric charts orASHRAE tables and calculate Dras follows:Dr5rtestrstdwhere:rtest= the air density at the time of test, lb/ft3, andrstd= the standard air density, 0.075 lb/ft3.As an alternative, the following equation is intended to beused for correcting ambient conditions where the barometric

47、pressure exceeds 27 in. of mercury and the dry-bulb andwet-bulb temperatures are less than 100F (37.8 C); and maybe used as an alternate method of calculating Dr(seeAppendixX1 for derivation and accuracy analysis).Dr517.68Bt 0.001978Tw21 0.1064Tw1 0.0024575BtTd Tw! 2.741#Td1 459.7where:Bt= test stat

48、ion pressure at time of test, inch of mercury,Td= dry-bulb temperature at time of test, F, andTw= wet-bulb temperature at time of test, F.9.1.2 Corrected SuctionCorrected suction, hs, is the ma-nometer reading, h, times the correction factor, Cs, as follows:hs5 Csh9.1.2.1 For series universal motor/

49、fan systems (see Ref (6)the correction factor, Cs, is calculated as follows:Cs5 1 1 0.6671Dr!9.1.2.2 This test method does not have any formulas avail-able for correcting suction for any other type of motor(permanent magnet, induction, and so forth).9.1.3 Corrected Input PowerCorrected input power, Ps,expressed in watts, is the wattmeter reading, P, times thecorrection factor, Cp, as follows:Ps5 CpP9.1.3.1 For series universal motor/fan systems the correc-tion factor, Cp, is calculated as follows:Cp5 1 1 0.51Dr!9.1.3.2 This s

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