1、| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | BRITISH STANDARD BS EN 603-1 : 1997 The Eu
2、ropean Standard EN 603-1 : 1996 has the status of a British Standard ICS 77.150.10 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW Aluminium and aluminium alloys Wrought forging stock Part 1. Technical conditions for inspection and deliveryBS EN 603-1 : 1997 This British Stand
3、ard, having been prepared under the direction of the Engineering Sector Board, was published under the authority of the Standards Board and comes into effect on 15 May 1997 BSI 1997 The following BSI references relate to the work on this standard: Committee reference NFE/35 Draft for comment 91/4916
4、4 DC ISBN 0 580 27137 4 Amendments issued since publication Amd. No. Date Text affected Committees responsible for this British Standard The preparation of this British Standard was entrusted to Technical Committee NFE/35, Light metals and their alloys, upon which the following bodies were represent
5、ed: Aluminium Federation Aluminium Stockholders Association Association of Light Alloy Refiners Limited Magnesium Industry Council Ministry of DefenceBS EN 603-1 : 1997 BSI 1997 i Contents Page Committees responsible Inside front cover National foreword ii Foreword 2 Text of EN 603-1 3ii BSI 1997 BS
6、 EN 603-1 : 1997 National foreword This British Standard has been prepared by Technical Committee NFE/35 and is the English language version of EN 603-1 : 1996, Aluminium and aluminium alloys Wrought forging stock Part 1: Technical conditions for inspection and delivery published by the European Com
7、mittee for Standardization (CEN). Cross-references Publications referred to Corresponding British Standards EN 515 BS EN 515 : 1993 Aluminium and aluminium alloys Wrought products Temper designations EN 573-3 BS EN 573 Aluminium and aluminium alloys Chemical composition and form of wrought products
8、Part 3: 1995 Chemical composition EN 603-2 BS EN 603 Aluminium and aluminium alloys Wrought forging stock Part 2: Mechanical properties EN 603-3 BS EN 603 Aluminium and aluminium alloys Wrought forging stock Part 3: Tolerances on dimensions and form EN 10002-1 BS EN 10002 Tensile testing of metallic
9、 materials Part 1: 1990 Method of test at ambient temperature EN 10204 BS EN 10204 : 1991 Metallic products Type of inspection document ISO 468 BS 1134 Assessment of surface texture Part 1: 1988 Methods and instrumentation This Part of BS EN 603, together with BS EN 515, BS EN 573-3, BS EN 573-4, BS
10、 EN 586-2, BS EN 603-2 and EN 604-1 partially supersedes BS 1472 : 1972. When prEN 586-1 is published, BS 1472 : 1972 will be withdrawn. Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages This document comprises a front cover, an inside fro
11、nt cover, pages i and ii, the EN title page, pages 2 to 6, an inside back cover and a back cover.CEN European Committee for Standardization Comite Europe en de Normalisation Europa isches Komitee fu r Normung Central Secretariat: rue de Stassart 36, B-1050 Brussels 1996 Copyright reserved to CEN mem
12、bers Ref. No. EN 603-1 : 1996 E EUROPEAN STANDARD EN 603-1 NORME EUROPE ENNE EUROPA ISCHE NORM September 1996 ICS 77.120.10 Descriptors: Aluminium products, rolled products, aluminium alloys, forgings, delivery condition, quality control, surface condition, roughness, tests, quality certificate Engl
13、ish version Aluminium and aluminium alloys Wrought forging stock Part 1: Technical conditions for inspection and delivery Aluminium et alliages daluminium Produits corroye s destine sa la forge Partie 1: Conditions techniques de contro le et de livraison Aluminium und Aluminiumlegierungen Stranggepr
14、etes oder gewalztes Schmiedevormaterial Teil 1: Technische Lieferbedingungen This European Standard was approved by CEN on 1996-08-16. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national s
15、tandard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any othe
16、r language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Denmark, Finland, France, Germany, Greece, Iceland, I
17、reland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.Page 2 EN 603-1 : 1996 BSI 1997 Foreword This European Standard has been prepared by Technical Committee CEN/TC 132, Aluminium and aluminium alloys, the Secretariat of which is held by AFNOR. This
18、 European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 1997, and conflicting national standards shall be withdrawn at the latest by March 1997. Within its programme of work, Technical Committee CEN/TC
19、132 entrusted CEN/TC 132/WG 3, Forgings and cast and wrought forging stock, to prepare the following standard: EN 603-1 Aluminium and aluminium alloys Wrought forging stock Part 1: Technical conditions for inspection and delivery This standard is part of a set of three standards. The other standards
20、 deal with: EN 603-2 Aluminium and aluminium alloys Wrought forging stock Part 2: Mechanical properties EN 603-3 Aluminium and aluminium alloys Wrought forging stock Part 3: Tolerances on dimensions and form According to the CEN/CENELEC Internal Regulations, the national standards organizations of t
21、he following countries are bound to implement this European Standard: Austria, Belgium, Denmark, Finland, France, Germany, Iceland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, and the United Kingdom. Contents Page Foreword 2 1 Scope 3 2 Normative references 3 3 Definitions 3 4 O
22、rders or tenders 3 5 Requirements 3 6 Test procedure 4 7 Inspection documents 6 8 Marking 6 9 Packaging 6 10 Arbitration 6Page 3 EN 603-1 : 1996 BSI 1997 1 Scope This Part of EN 603 specifies the technical conditions for inspection and delivery of aluminium and aluminium alloy forging stock for gene
23、ral engineering applications. It applies to extruded and rolled products. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are
24、listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies. EN 515 Aluminium and alu
25、minium alloys Wrought products Temper designations EN 573-3 Aluminium and aluminium alloys Chemical composition and form of wrought products Part 3 : Chemical composition EN 603-2 Aluminium and aluminium alloys Wrought forging stock Part 2 : Mechanical properties EN 603-3 Aluminium and aluminium all
26、oys Wrought forging stock Part 3 : Tolerances on dimensions and form EN 10002-1 Metallic materials Tensile testing Part 1: Method of test (at ambient temperature) EN 10204 Metallic products Types of inspection documents ISO 468 Surface roughness Parameters, their values and general rules for specify
27、ing requirements 3 Definitions For the purpose of this standard the following definitions apply: 3.1 wrought forging stock Extruded or rolled material suitable for the production of forgings. 3.2 cast Quantity of product cast simultaneously, from the same heat. The different ingots of a cast may hav
28、e different dimensions. 3.3 inspection lot Consignment, or part thereof, submitted for inspection, comprising products of the same grade or alloy, form, temper, size, shape, thickness or cross-section and processed in the same manner. 3.4 sample One or more products taken from an inspection lot. 3.5
29、 specimen One or more pieces taken from each product in the sample for the purpose of producing test pieces. 3.6 test pieces Piece taken from each specimen and suitably prepared for test. 3.7 test Operation to which the test piece is subjected in order to measure or classify a property. 4 Orders or
30、tenders The order or tender shall define the product required and shall contain the following details: a) the form of the product (extruded bar, rolled plate etc.); b) the type and metallurgical condition of the material: the designation of the aluminium and aluminium alloy; the metallurgical condit
31、ion for delivery in accordance with EN 515 (as fabricated or annealed). c) the number of this European Standard; d) the dimensions and shape of the product (thickness, width, length, diameter) and/or reference to a drawing defining the product; e) whether mechanical testing is required; f) quantity
32、and, where applicable, quantity tolerances (see 5.7); g) any requirements for inspection documents; h) any special requirements agreed between the purchaser and supplier. 5 Requirements 5.1 Production and manufacturing processes The production and manufacturing processes shall be left to the discret
33、ion of the producer. Unless it is explicitly stated otherwise in the order, no obligation shall be placed on the producer to use the same processes for subsequent and similar orders.Page 4 EN 603-1 : 1996 BSI 1997 5.2 Quality control The supplier shall be responsible for the performance of all inspe
34、ction and tests required by the relevant European Standard or specification, prior to shipment of the product. If the purchaser wishes to inspect the product at the suppliers works, he shall notify the supplier at the time of placing the order. 5.3 Chemical composition The chemical composition shall
35、 comply with the requirements given in EN 573-3. If the purchaser requires content limits for elements not specified in the above standard, these limits shall be stated on the order, after agreement between purchaser and supplier. 5.4 Mechanical properties When requested by the purchaser and stated
36、on the order, the mechanical properties of the forging stock in the metallurgical condition shall comply with those given in EN 603-2. 5.5 Surface quality 5.5.1 Surface roughness The surface roughness of the product shall be in accordance with table 1. Table 1. Surface roughness limits of forging st
37、ock Class Alloy group(s) R a mm max. 2 2xxxx (lead bearing) 4xxxx 12,5 1 1xxxx 6,3 2xxxx (lead-free) 3xxxx 5xxxx 6xxxx 7xxxx 5.5.2 Surface finish The products shall be free from defects likely to impair the final surface finish of forgings subsequently produced. Whilst an operation designed to mask
38、a defect is not permissable, the elimination of a superficial surface defect is permissable, provided that the dimensional tolerances are observed. 5.5.3 Peripheral coarse grain Where the existence of peripheral coarse grain resultant from recrystallization during heat treatment of forgings produced
39、 from extruded forging stock in certain susceptible alloys is considered likely to impair the surface quality of such forgings, a restriction, agreed between purchaser and supplier, shall be placed on this feature and stated on the order. 5.6 Tolerances on dimensions and form Tolerances on dimension
40、s and form shall comply with EN 603-3. The purchaser may only reject those products having dimensions not complying with the specified tolerances. 5.7 Quantity tolerance The quantity tolerance shall be unless otherwise % 0 +20 agreed between purchaser and supplier. 5.8 Internal quality The product s
41、hall be free from internal defects which may be detrimental to the quality of forgings subsequently produced. If special inspections or tests are required, these shall be agreed between purchaser and supplier. 6 Test procedure 6.1 Sampling 6.1.1 Specimens for chemical analysis The specimens for chem
42、ical analysis shall be taken at the time of casting. Their shape and condition of production (mould design, cooling rate, mass, etc.) shall be so designed that their composition is homogenous and be suitable for the method of analysis. At least one specimen shall be taken to represent each cast. 6.1
43、.2 Specimens for mechanical testing (where applicable) 6.1.2.1 Location and size Specimens shall be taken from samples in such a way that it is possible to orientate the test pieces in relation to the product, as specified in 6.1.2.2. The specimens shall be sufficiently large to allow manufacture of
44、 the test pieces necessary to carry out the required tests, and shall include sufficient metal to allow manufacture of test pieces for any retests. 6.1.2.2 Orientation of specimens Specimens shall be taken in the longitudinal direction. 6.1.2.3 Identification of specimens Each specimen shall be mark
45、ed in such a manner that, after removal, it is still possible to identify the product from which it was taken, and, if required, its location and orientation. If, during the course of subsequent operations, removal of the markings cannot be avoided, new markings shall be made before the originals ar
46、e removed.Page 5 EN 603-1 : 1996 BSI 1997 6.1.2.4 Preparation of specimens Specimens shall be taken from the sample after completion of all the mechanical and heat treatments that the product has to undergo before delivery, and which may influence the mechanical properties of the metal. Specimens of
47、 heat treatable material ordered for supply in an alternative temper condition shall be heat treated in accordance with the recommended heat treatment practice for the temper condition of final use. Cutting shall be carried out in such a manner that it does not change the characteristics of the part
48、 of the specimen from which the test pieces are to be prepared. Thus, the dimensions of the specimens shall provide an adequate machining allowance to permit removal of the zone affected by cutting. Specimens shall not be further heat treated or mechanically worked (except for machining) before bein
49、g tested. 6.1.2.5 Number of specimens The minimum rate of sampling shall be provided to represent each cast or inspection lot. 6.1.3 Test pieces for mechanical testing 6.1.3.1 Type and location Where section thicknesses permit round or flat test pieces shall be prepared. The longitudinal axis of the test piece shall be located at mid-section thickness. 6.1.3.2 Identification of test pieces Each test piece shall be marked in such a manner that it is possible to identify the inspection lot from which it w
