1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationPrimary batteriesPart 1: GeneralBS EN 60086-1:2011National forewordThis British Standard is the UK implementation of EN 60086-1:2011. It is identical to IEC 60086-1:2011. It supe
2、rsedes BS EN 60086-1:2007, which will be withdrawn on 24 March 2014.The UK participation in its preparation was entrusted to Technical Committee CPL/35, Primary cells.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport t
3、o include all the necessary provisions of a contract. Users are responsible for its correct application. BSI 2011ISBN 978 0 580 69236 9 ICS 29.220.10Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standar
4、ds Policy and Strategy Committee on 31 July 2011.Amendments issued since publicationAmd. No. Date Text affectedBRITISH STANDARDBS EN 60086-1:2011EUROPEAN STANDARD EN 60086-1 NORME EUROPENNE EUROPISCHE NORM March 2011 CENELEC European Committee for Electrotechnical Standardization Comit Europen de No
5、rmalisation Electrotechnique Europisches Komitee fr Elektrotechnische Normung Management Centre: Avenue Marnix 17, B - 1000 Brussels 2011 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members. Ref. No. EN 60086-1:2011 E ICS 29.220.10 Supersedes EN 6
6、0086-1:2007English version Primary batteries - Part 1: General (IEC 60086-1:2011) Piles primaires - Partie 1: Gnralits (CEI 60086-1:2011) Primrbatterien - Teil 1: Allgemeines (IEC 60086-1:2011) This European Standard was approved by CENELEC on 2011-03-24. CENELEC members are bound to comply with the
7、 CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or
8、 to any CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the Central Secretariat has the same status as the offici
9、al versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, P
10、ortugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 60086-1:2011EN 60086-1:2011 Foreword The text of document 35/1270/CDV, future edition 11 of IEC 60086-1, prepared by IEC TC 35, Primary cells and batteries, was submitted to the IEC-CENELEC parallel vote a
11、nd was approved by CENELEC as EN 60086-1 on 2011-03-24. This European Standard supersedes EN 60086-1:2007. The major technical changes with respect to EN 60086-1:2007 are: the clarification of the humidity controls for testing various battery types; the modification of the standardization guidelines
12、 to allow for standardization of electrochemical systems; the standardization of the lithium sulfuryl chloride (LiSO2Cl2) and lithium sulphur dioxide (LiSO2) electrochemical systems. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights.
13、 CEN and CENELEC shall not be held responsible for identifying any or all such patent rights. The following dates were fixed: latest date by which the EN has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2011-12-24 latest date by which t
14、he national standards conflicting with the EN have to be withdrawn (dow) 2014-03-24 Annex ZA has been added by CENELEC. _ Endorsement notice The text of the International Standard IEC 60086-1:2011 was approved by CENELEC as a European Standard without any modification. _ BS EN 60086-1:2011EN 60086-1
15、:2011 Annex ZA (normative) Normative references to international publications with their corresponding European publications The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the la
16、test edition of the referenced document (including any amendments) applies. NOTE When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD applies. Publication Year Title EN/HD Year IEC 60086-2 2011 Primary batteries - Part 2: Physical and el
17、ectrical specifications EN 60086-2 2011 IEC 60086-3 2011 Primary batteries - Part 3: Watch batteries EN 60086-3 201X1)IEC 60086-4 2007 Primary batteries - Part 4: Safety of lithium batteries EN 60086-4 2007 IEC 60086-5 2011 Primary batteries - Part 5: Safety of batteries with aqueous electrolyte EN
18、60086-5 201X1)IEC 60410 - Sampling plans and procedures for inspection by attributes - - ISO/IEC Directives-1 - Procedures for the technical work - - ISO 3951 Series Sampling procedures for inspection by variables - - 1)At draft stage. BS EN 60086-1:201160086-1 IEC:2011 CONTENTS INTRODUCTION . 7 1 S
19、cope . . 8 2 Normative references . 8 3 Terms and definitions . 8 4 Requirements . . 11 4.1 General . . 11 4.1.1 Design . 11 4.1.2 Battery dimensions 11 4.1.3 Terminals 11 4.1.4 Classification (electrochemical system) . 14 4.1.5 Designation . . 14 4.1.6 Marking . 15 4.1.7 Interchangeability: battery
20、 voltage 16 4.2 Performance . 16 4.2.1 Discharge performance. 16 4.2.2 Dimensional stability 17 4.2.3 Leakage 17 4.2.4 Open-circuit voltage limits . 17 4.2.5 Service output 17 4.2.6 Safety . . 17 5 Performance Testing . 17 5.1 General . . 17 5.2 Discharge testing 17 5.2.1 General . 17 5.2.2 Applicat
21、ion tests . . 17 5.2.3 Service output tests . 18 5.3 Conformance check to a specified minimum average duration . . 18 5.4 Calculation method of the specified value of minimum average duration . 19 5.5 OCV testing 19 5.6 Battery dimensions . 19 5.7 Leakage and deformation . . 19 6 Performance Test co
22、nditions . 19 6.1 Pre-discharge conditioning 19 6.2 Commencement of discharge tests after storage . 20 6.3 Discharge test conditions . . 20 6.4 Load resistance . 20 6.5 Time periods . 20 6.6 Test condition tolerances 21 6.7 Activation of P-system batteries 21 6.8 Measuring equipment . 21 6.8.1 Volta
23、ge measurement . 21 6.8.2 Mechanical measurement . 21 7 Sampling and quality assurance . 21 7.1 Sampling . . 21 7.1.1 Testing by attributes 21 BS EN 60086-1:201160086-1 IEC:2011 7.1.2 Testing by variables 22 7.2 Product quality indices . 22 7.2.1 General . 22 7.2.2 Capability index (cp) 22 7.2.3 Cap
24、ability index (cpk) . . 22 7.2.4 Performance index (pp) . 22 7.2.5 Performance index (ppk) . 22 8 Battery packaging 23 Annex A (normative) Guidelines for the standardization of batteries . 24 Annex B (normative) Equipment design . . 25 Annex C (normative) Designation system (nomenclature) 27 Annex D
25、 (normative) Calculation method for the specified value of minimum average duration . . 40 Annex E (normative) Code of practice for packaging, shipment, storage, use and disposal of primary batteries . 41 Annex F (informative) Standard discharge voltage Us Definition and method of determination . .
26、44 Annex G (informative) Preparation of standard methods of measuring performance (SMMP) of consumer goods 48 Bibliography . 49 Figure 1 Small cell or battery gauge (inner dimensions) . 11 Figure 2 Stud . 13 Figure C.1 Designation system for round batteries: d1100 s 0,1 % of td6.7 Activation of P-sy
27、stem batteries A period of at least 10 min shall elapse between activation and the commencement of electrical measurement. 6.8 Measuring equipment 6.8.1 Voltage measurement The accuracy of the measuring equipment shall be 0,25 % and the precision shall be 50 % of the value of the last significant di
28、git. The internal resistance of the measuring instrument shall be 1 M. 6.8.2 Mechanical measurement The accuracy of the measuring equipment shall be 0,25 % and the precision shall be 50 % of the value of the last significant digit. 7 Sampling and quality assurance 7.1 General The use of sampling pla
29、ns or product quality indices should be agreed between the manufacturer and the purchaser. Where no agreement is specified, the options in 7.1 and/or 7.2 are recommended. 7.2 Sampling 7.2.1 Testing by attributes When testing by attributes is required, the sampling plan chosen shall be in accordance
30、with the specifications of IEC 60410. The individual parameters to be tested and the acceptable quality level (AQL) values shall be defined (a minimum of three batteries of the same type shall be tested). BS EN 60086-1:2011 22 60086-1 IEC:2011 7.2.2 Testing by variables When testing by variables is
31、required, the sampling plan chosen shall be in accordance with ISO 3951. The individual parameters to be tested, the sample size and the acceptable quality level (AQL) shall be defined. 7.3 Product quality indices 7.3.1 General Consideration may be given to utilizing one of the indices below as a me
32、ans for assessing and ensuring product quality. 7.3.2 Capability index (cp) cpis an index that represents the capability of a process. It explains how much of the tolerance range could be used up by the within sample process variation, , and is defined as cp= (USL-LSL)/process width where process wi
33、dth is expressed as 2/ 6 dR . If the ratio is 1 and centred, the process is capable of making parts to specification. However, at cp= 1, automatically 2 700 parts per million are outside of specifications. NOTE USL = upper specification limit; LSL = lower specification limit; R = mean value of the r
34、ange of the process; d2= common statistical coefficient related to R . 7.3.3 Capability index (cpk) cpkis another process capability index that tells whether the process is capable of meeting tolerances and whether the process is centred around the target value. Like cp, it is assumed the samples co
35、me from a stable process and variation is random variation, measured as within sample variation,2/ dR from the control chart, where =2/ dR . cpkis the minimum of: 3XUSLor 3LSLX7.3.4 Performance index (pp) ppis a process performance index that explains how much of the tolerance range is used up by th
36、e total variation in the system. It is a measure of how the system is actually performing because all sources of variation are included in This is calculated by taking all the observations as one large sample. ppis defined as (USL LSL)/6. 7.3.5 Performance index (ppk) ppkis another process performan
37、ce index that is a measure of actual process performance as ppabove, but like cpkit also tells how well the process is centred. ppkis the minimum of: T3 XUSLor T3 LSLXwhere includes all sources of variation in the system. BS EN 60086-1:201160086-1 IEC:2011 23 8 Battery packaging A code of practice f
38、or battery packaging, shipment, storage, use and disposal can be found in Annex E. BS EN 60086-1:2011 24 60086-1 IEC:2011 Annex A (normative) Guidelines for the standardization of batteries Batteries and electrochemical systems shall meet the following requirements to justify their initial inclusion
39、 or on-going retention in the IEC 60086 series: a) The battery or batteries of this electrochemical system are in mass production. b) The battery or batteries of this electrochemical system are available in several market places of the world. c) The battery is produced by at least two independent ma
40、nufacturers, the patent holder(s) of which shall conform to the requirements contained in 2.14 of the ISO/IEC Directives, Part 1, Reference to patented items. d) The battery is produced in at least two different countries or, alternatively, the battery is purchased by other international and indepen
41、dent battery manufacturers and sold under their company label. The items of the following Table A.1 shall be included in any new work proposal to standardize a new individual battery or electrochemical system. Table A.1 Items necessary to standardize Individual battery Electrochemical system Conform
42、ance statement to items a) to d) above Conformance statement to items a) and b) above Designation and electrochemical system Recommended designation letter Dimensions (including drawings) Negative electrode Discharge conditions Positive electrode Minimum average duration(s) Nominal voltage Maximum o
43、pen circuit voltage Electrolyte BS EN 60086-1:201160086-1 IEC:2011 25 Annex B (normative) Equipment design B.1 Technical liaison It is recommended that companies producing battery-powered equipment maintain close liaison with the battery industry. The capabilities of existing batteries should be tak
44、en into account at design inception. Whenever possible, the battery type selected should be one included in IEC 60086-2. The equipment should be permanently marked with the IEC designation, grade and size of battery which will give optimum performance. B.2 Battery compartment Battery compartments sh
45、ould be easily accessible. Design compartments so that batteries are easily inserted and do not fall out. The dimensions and design of compartments and contacts should be such that batteries complying with this standard will be accepted. In particular, the equipment designer should not ignore the to
46、lerances given in this standard, even if a national standard or a battery manufacturer calls for smaller battery tolerances. The design of the negative contact should make allowance for any recess of the battery terminal. Equipment intended for use by children should have battery compartments which
47、are not easily accessible. Clearly indicate the type of battery to use, the correct polarity alignment and directions for insertion. Use the shape and/or the dimensions of the positive (+) and negative () battery terminals in compartment designs to prevent the reverse connection of batteries. Positi
48、ve (+) and negative () battery contacts should be visibly different in form to avoid confusion when inserting batteries. Battery compartments should be electrically insulated from the electric circuit and positioned so as to minimize possible damage and/or risk of injury. Only the battery terminals
49、should physically contact the electric circuit. Care should be taken in the choice of materials and the design of contacts to ensure that effective electrical contact is made and maintained under conditions of use even with batteries at the extremes of dimensions permitted by this standard. Battery and equipment terminals should be of compatible material and low electrical resistance. Battery compartments with parallel connections are not recom
