1、BSI Standards PublicationElectrical insulation systems Thermal evaluation of modifications to an established electrical insulation system (EIS)Part 2: Form-wound EISBS IEC 61858-2:2014Copyright British Standards Institution Provided by IHS under license with BSI - Uncontrolled Copy Not for ResaleNo
2、reproduction or networking permitted without license from IHS-,-,-National forewordThis British Standard is the UK implementation of IEC 61858-2:2014.The UK participation in its preparation was entrusted to TechnicalCommittee GEL/112, Evaluation and qualification of electrical insulatingmaterials an
3、d systems.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisions ofa contract. Users are responsible for its correct application. The British Standards Institution 2014.Published by BS
4、I Standards Limited 2014ISBN 978 0 580 81638 3ICS 29.080.30Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 28 February 2014.Amendments/corrigenda issued since publ
5、icationDate Text affectedBRITISH STANDARDBS IEC 61858-2:2014Copyright British Standards Institution Provided by IHS under license with BSI - Uncontrolled Copy Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-IEC 61858-2 Edition 1.0 2014-02 INTERNATIONAL STANDARD NOR
6、ME INTERNATIONALE Electrical insulation systems Thermal evaluation of modifications to an established electrical insulation system (EIS) Part 2: Form-wound EIS Systmes disolation lectrique valuation thermique des modifications apportes un systme disolation lectrique (SIE) prouv Partie 2: Systme diso
7、lation lectrique enroulements prforms INTERNATIONAL ELECTROTECHNICAL COMMISSION COMMISSION ELECTROTECHNIQUE INTERNATIONALE T ICS 29.080.30 PRICE CODE CODE PRIX ISBN 978-2-8322-1394-0 Registered trademark of the International Electrotechnical Commission Marque dpose de la Commission Electrotechnique
8、Internationale Warning! Make sure that you obtained this publication from an authorized distributor. Attention! Veuillez vous assurer que vous avez obtenu cette publication via un distributeur agr. colourinsideBS IEC 61858-2:2014Copyright British Standards Institution Provided by IHS under license w
9、ith BSI - Uncontrolled Copy Not for ResaleNo reproduction or networking permitted without license from IHS-,-,- 2 61858-2 IEC:2014 CONTENTS FOREWORD . 3 INTRODUCTION . 5 1 Scope 6 2 Normative references 6 3 Terms and definitions 7 4 General considerations 9 5 Substitution of phase insulation and/or
10、ground insulation . 11 5.1 Generically identical . 11 5.2 Substitution or addition of selected components and additives 11 5.3 Reduction of thickness 11 6 Substitution of winding wire . 12 6.1 Winding wire . 12 6.2 Substitution of conductor material . 13 6.3 Alternate winding wire . 13 7 Substitutio
11、n of impregnating resin/varnish . 13 8 Evaluation of additions 13 9 Procedure C Single-point thermal ageing test . 13 9.1 Test objects 13 9.2 Establishing the EIS relative thermal endurance index (EIS RTE) . 13 9.3 Interpretation of results . 14 10 Full thermal aging test (procedure D) . 14 Annex A
12、(normative) Classes of winding wire . 15 Annex B (informative) Visual representation of form-wound coil manufacturing process . 16 Bibliography 22 Figure 1 Overview of evaluation methods . 10 Figure 2 Substitution of phase and ground insulation . 11 Figure 3 Substitution of winding wire 12 Figure 4
13、Substitution of conductor material 12 Figure B.1 Rectangular winding wire shaped into un-formed coil on coil forming machine 16 Figure B.2 Un-formed coil being wrapped with a protective fabric 17 Figure B.3 Un-formed coil completely wrapped with protective fabric . 17 Figure B.4 Coil forming machine
14、 stretches and bends oval coil to formed shape coil in the shaping apparatus . 18 Figure B.5 Formed coil with protective layer removed 18 Figure B.6 Close-up of formed coils knuckle insulation 19 Figure B.7 Formed coil with multiple layers of insulation 19 Figure B.8 Formed coils placed into the for
15、m-wound test specimen or Formette 20 Figure B.9 Insulation details . 21 Table A.1 Winding wire type Rectangular conductor 15 BS IEC 61858-2:2014Copyright British Standards Institution Provided by IHS under license with BSI - Uncontrolled Copy Not for ResaleNo reproduction or networking permitted wit
16、hout license from IHS-,-,-61858-2 IEC:2014 3 INTERNATIONAL ELECTROTECHNICAL COMMISSION _ ELECTRICAL INSULATION SYSTEMS THERMAL EVALUATION OF MODIFICATIONS TO AN ESTABLISHED ELECTRICAL INSULATION SYSTEM (EIS) Part-2: Form-wound EIS FOREWORD 1) The International Electrotechnical Commission (IEC) is a
17、worldwide organization for standardization comprising all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and in addition to oth
18、er activities, IEC publishes International Standards, Technical Specifications, Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested in the
19、subject dealt with may participate in this preparatory work. International, governmental and non-governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for Standardization (ISO) in accordance with conditions
20、 determined by agreement between the two organizations. 2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international consensus of opinion on the relevant subjects since each technical committee has representation from all interested IEC National
21、Committees. 3) IEC Publications have the form of recommendations for international use and are accepted by IEC National Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC Publications is accurate, IEC cannot be held responsible for the way in
22、which they are used or for any misinterpretation by any end user. 4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications transparently to the maximum extent possible in their national and regional publications. Any divergence between any IEC Publ
23、ication and the corresponding national or regional publication shall be clearly indicated in the latter. 5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity assessment services and, in some areas, access to IEC marks of conformity. IEC is
24、 not responsible for any services carried out by independent certification bodies. 6) All users should ensure that they have the latest edition of this publication. 7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and members of its tec
25、hnical committees and IEC National Committees for any personal injury, property damage or other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IE
26、C Publications. 8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is indispensable for the correct application of this publication. 9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subj
27、ect of patent rights. IEC shall not be held responsible for identifying any or all such patent rights. International Standard IEC 61858-2 has been prepared by IEC technical committee 112: Evaluation and qualification of electrical insulating materials and systems. The text of this standard is based
28、on the following documents: CDV Report on voting 112/253/CDV 112/274/RVCFull information on the voting for the approval of this standard can be found in the report on voting indicated in the above table. This publication has been drafted in accordance with the ISO/IEC Directives, Part 2. BS IEC 6185
29、8-2:2014Copyright British Standards Institution Provided by IHS under license with BSI - Uncontrolled Copy Not for ResaleNo reproduction or networking permitted without license from IHS-,-,- 4 61858-2 IEC:2014 A list of all parts in the IEC 61858 series, published under the general title Electrical
30、insulation systems Thermal evaluation of modifications to an established insulation system (EIS), can be found on the IEC website. The committee has decided that the contents of this publication will remain unchanged until the stability date indicated on the IEC web site under “http:/webstore.iec.ch
31、“ in the data related to the specific publication. At this date, the publication will be reconfirmed, withdrawn, replaced by a revised edition, or amended. IMPORTANT The colour inside logo on the cover page of this publication indicates that it contains colours which are considered to be useful for
32、the correct understanding of its contents. Users should therefore print this document using a colour printer. BS IEC 61858-2:2014Copyright British Standards Institution Provided by IHS under license with BSI - Uncontrolled Copy Not for ResaleNo reproduction or networking permitted without license fr
33、om IHS-,-,-61858-2 IEC:2014 5 INTRODUCTION This International Standard describes procedures for the evaluation of changes to an established electrical insulation system (EIS) for form-wound electro technical devices and the effect of these changes on the thermal classification of the established EIS
34、. This Part 2 of IEC 61858 is for form-wound EIS. Part 1 of IEC 61858 addresses modifications of wire-wound EIS. General principles for evaluation and qualification of EIS can be found in IEC 60505. Unless the procedures of this standard indicate otherwise, the principles of IEC 60505 should be foll
35、owed. BS IEC 61858-2:2014Copyright British Standards Institution Provided by IHS under license with BSI - Uncontrolled Copy Not for ResaleNo reproduction or networking permitted without license from IHS-,-,- 6 61858-2 IEC:2014 ELECTRICAL INSULATION SYSTEMS THERMAL EVALUATION OF MODIFICATIONS TO AN E
36、STABLISHED ELECTRICAL INSULATION SYSTEM (EIS) Part-2: Form-wound EIS 1 Scope This part of IEC 61858 lists the required test procedures for qualification of modifications of an established electrical insulation system (EIS) with respect to its thermal classification. This standard is applicable to EI
37、S used in form-wound electrotechnical devices. The test procedures are comparative in that the performance of a candidate EIS is compared to that of a reference EIS, which has proven service experience in accordance with IEC 60505 or has been evaluated by one of the procedures given in IEC 60085 and
38、 IEC 60034-18-31. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (i
39、ncluding any amendments) applies. IEC 60085:2007, Electrical insulation Thermal evaluation and designation IEC 60034-18-31:2012, Rotating electrical machines Part 18-31: Functional evaluation of insulation systems Test procedures for form-wound windings Thermal evaluation and classification of insul
40、ation systems used in rotating machines IEC 60216-5, Electrical insulating materials Thermal endurance properties Part 5: Determination of relative thermal endurance index (RTE) of an insulating material IEC 60216-6, Electrical insulating materials Thermal endurance properties Part 6: Determination
41、of thermal endurance indices (TI and RTI) of an insulating material using the fixed time frame method IEC 60317 (all parts), Specifications for particular types of winding wires IEC 60317-16, Specifications for particular types of winding wires Part 16: Polyester enamelled rectangular copper wire, c
42、lass 155 (withdrawn)1IEC 60317-17, Specifications for particular types of winding wires Part 17: Polyvinyl acetal enamelled rectangular copper wire, class 105 IEC 60317-18, Specifications for particular types of winding wires Part 18: Polyvinyl acetal enamelled rectangular copper wire, class 120 IEC
43、 60317-27, Specifications for particular types of winding wires Part 27: Paper tape covered rectangular copper wire 1Withdrawn in 2012. BS IEC 61858-2:2014Copyright British Standards Institution Provided by IHS under license with BSI - Uncontrolled Copy Not for ResaleNo reproduction or networking pe
44、rmitted without license from IHS-,-,-61858-2 IEC:2014 7 IEC 60317-28, Specifications for particular types of winding wires Part 28: Polyesterimide enamelled rectangular copper wire, class 180 IEC 60317-29, Specifications for particular types of winding wires Part 29: Polyester or polyesterimide over
45、coated with polyamide-imide enamelled rectangular copper wire, class 200 IEC 60317-30, Specifications for particular types of winding wires Part 30: Polyimide enamelled rectangular copper wire, class 220 (withdrawn)2IEC 60317-31, Specifications for particular types of winding wires Part 31: Glass-fi
46、bre wound, polyester or polyesterimide varnish-trated, bare or enamelled rectangular copper wire, temperature index 180 IEC 60317-32, Specifications for particular types of winding wires Part 32: Glass-fibre wound resin or varnish impregnated, bare or enamelled rectangular copper wire, temperature i
47、ndex 155 IEC 60317-33, Specifications for particular types of winding wires Part 33: Glass-fibre wound resin or varnish impregnated, bare or enamelled rectangular copper wire, temperature index 200 IEC 60317-39, Specifications for particular types of winding wires Part 39: Glass-fibre braided, polye
48、ster or polyesterimide varnish-treated, bare or enamelled rectangular copper wire, temperature index 180 IEC 60317-40, Specifications for particular types of winding wires Part 40: Glass-fibre braided, silicone varnish-tratead, bare or enamelled rectangular copper wire, temperature index 200 IEC 60317-44, Specifications for particular types of winding wires Part 44: Aromatic polyimide tape wrapped rectangular copper wire, class 240 IEC 60317-47, Specifications for