1、BSI Standards PublicationPD CEN/TR 15339-1:2014Thermal spraying Safetyrequirements for thermalspraying equipmentPart 1: General requirementsPD CEN/TR 15339-1:2014 PUBLISHED DOCUMENTNational forewordThis Published Document is the UK implementation of CEN/TR15339-1:2014.The UK participation in its pre
2、paration was entrusted to TechnicalCommittee STI/40, Thermal spraying and thermally sprayed coatings.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are resp
3、onsible for its correctapplication. The British Standards Institution 2014. Published by BSI StandardsLimited 2014ISBN 978 0 580 78896 3ICS 25.220.20Compliance with a British Standard cannot confer immunity fromlegal obligations.This Published Document was published under the authority of theStandar
4、ds Policy and Strategy Committee on 31 December 2014.Amendments issued since publicationDate Text affectedPD CEN/TR 15339-1:2014TECHNICAL REPORT RAPPORT TECHNIQUE TECHNISCHER BERICHT CEN/TR 15339-1 December 2014 ICS 25.220.20 English Version Thermal spraying - Safety requirements for thermal sprayin
5、g equipment - Part 1: General requirements Projection thermique - Exigences de scurit relatives au matriel de projection thermique - Partie 1: Exigences gnrales Thermisches Spritzen - Sicherheitsanforderungen fr Einrichtungen fr das thermische Spritzen - Teil 1: Allgemeine Anforderungen This Technic
6、al Report was approved by CEN on 16 September 2014. It has been drawn up by the Technical Committee CEN/TC 240. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germ
7、any, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR
8、 NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. CEN/TR 15339-1:2014 EPD CEN/TR 15339-1:2014CEN/TR 15339-1:2014 (E) 2 Contents Page Foreword 3 Introduction
9、.4 1 Scope 5 2 Normative references 5 3 Legal requirements 5 3.1 Design and construction of safe machinery for thermal spraying .5 3.1.1 Procedure to design and to construct safe machinery for thermal spraying .5 3.1.2 Design and construction following the essential health and safety requirements 5
10、3.1.3 Technical documentation construction file 7 3.2 Procedure or market placement and putting into service of thermal spraying equipment .8 3.2.1 Instructions 8 3.2.2 Declaration of conformity .8 3.2.3 Marking .9 3.3 Operation / Maintenance .9 3.4 Modifications 9 4 Technical requirements for locat
11、ion, installation and use . 10 4.1 Location of thermal spraying equipment . 10 4.2 Hazardous Area Classification (HAC) . 10 4.3 Installation of further equipment necessary for the thermal spraying process 11 Bibliography . 12 PD CEN/TR 15339-1:2014CEN/TR 15339-1:2014 (E) 3 Foreword This document (CE
12、N/TR 15339-1:2014) has been prepared by Technical Committee CEN/TC 240 “Thermal spraying and thermally sprayed coatings”, the secretariat of which is held by DIN. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC
13、shall not be held responsible for identifying any or all such patent rights. CEN/TR 15339, Thermal spraying - Safety requirements for thermal spraying equipment is composed of the following parts: Part 1: General requirements Part 2: Gas control units (published as a European Standard) Part 3: Torch
14、es for thermal spraying and their connection and supply units Part 4: Gas and liquid fuel supply Part 5: Powder and wire feed units Part 6: Spray booth, Handling system, Dust collection, Exhaust system, Filter PD CEN/TR 15339-1:2014CEN/TR 15339-1:2014 (E) 4 Introduction In order to establish technic
15、al harmonization, development of technical standards and reduction of hindrances to trade, the European Community agreed several directives: Table 1 European Directives Target Group Directives 2006/42/ECaMachine Directive 95/63/ECbSocial Directive 2006/95/ECcLow Voltage Directive 2004/108/EC EMC Dir
16、ective 94/9/EC ATEX 95 Directive 99/92/EC ATEX 137 Directive 97/23/EC Pressure Equipment Directive 1 2 3 4 5 6 7 Manufacturer User aThe Machine Directive applies to machinery and lays down the essential health and safety requirements therefore as well as for safety components placed on the market se
17、parately. bThis directive defines the minimum safety and health requirements for the use of work equipment by workers at work. cDesigned to ensure safety in the use of electrical equipment within certain voltage limits. The Member States of the European Union have to transpose the directives in thei
18、r national law by decrees and laws. Laws and decrees relevant for the subject of this European Standard are listed in the national foreword. PD CEN/TR 15339-1:2014CEN/TR 15339-1:2014 (E) 5 1 Scope This Technical Report specifies and indicates safety requirements of machines, machine accessories, and
19、 equipment for thermal spraying. The provisions stated in this document are intended for the designer, manufacturer, integrator, and user of thermal spray equipment. Safety requirements of specific and auxiliary components of a thermal spray system will be focused in further parts. (For details, see
20、 Clause 3). 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (includi
21、ng any amendments) applies. EN ISO 12100:2010, Safety of machinery - General principles for design - Risk assessment and risk reduction (ISO 12100:2010) 3 Legal requirements 3.1 Design and construction of safe machinery for thermal spraying 3.1.1 Procedure to design and to construct safe machinery f
22、or thermal spraying Thermal spray equipment and related safety components shall be placed in the market and put into service only if they satisfy essential health and safety requirements. NOTE The procedure indicated in 3.1.2 and 3.1.3 is a summary and output of directives, especially the Machine Di
23、rective 2006/42/EC 1 and several European Standards. In every case, the detailed directives and European Standards are valid. 3.1.2 Design and construction following the essential health and safety requirements 3.1.2.1 Risk analysis The manufacturer is under an obligation to assess the hazards in or
24、der to identify all those applying to his machine; he shall then consequently design, construct and produce the machinery taking his assessment into account. The representation of the iterative method for the risk reduction process is schematically shown in Figure 1. PD CEN/TR 15339-1:2014CEN/TR 153
25、39-1:2014 (E) 6 Figure 1 Schematic representation of the iterative method for the risk reduction process PD CEN/TR 15339-1:2014CEN/TR 15339-1:2014 (E) 7 3.1.2.2 Essential health and safety requirements State of the art The essential health and safety requirements stated in Machine Directive 2006/42/
26、EC 1 are mandatory. However, taking into account the state of the art, it may not be possible to meet the objectives set by them. In this case, the thermal spray equipment shall be designed and constructed as far as possible with the purpose of approaching those objectives. 3.1.2.3 Principles of saf
27、ety integration Machinery must be designed and produced in a way so that it is fit for its function, and can be operated, adjusted, and maintained without putting persons at risk when these operations are carried out under the conditions foreseen but also taking into account any reasonable foreseeab
28、le misuse thereof. The aim of measures taken shall be to eliminate any risk of accident throughout the foreseeable lifetime of the equipment, including the phases of transport, installation and commissioning, teaching, programming and process change over, normal operation, malfunction and trouble sh
29、ooting, dismantling and disposal, even where risks of accident or operational safety arise from foreseeable misuse. In selecting the most appropriate methods, the manufacturer shall apply the following principles in the order given: a) eliminate or reduce risks as far as possible (inherently safe ma
30、chinery design and construction); b) take the necessary protection measures in relation to risks that cannot be eliminated; c) inform users of the residual risks due to any shortcomings of the protection measures adopted, indicate whether any particular training is required and specify any need to p
31、rovide personal protective equipment. When designing and producing the thermal spray equipment, and when drafting the instructions, the manufacturer shall envisage not only the normal use of the machinery but also uses which could reasonably be expected. The thermal spray equipment shall be designed
32、 to prevent abnormal use if such use would engender a risk. The instructions shall draw the users attention to operating conditions in which the thermal spray equipment should not be used. Under the intended conditions of use, the discomfort, fatigue and psychological stress faced by the operator sh
33、all be reduced to the minimum possible taking ergonomic principles into account. When designing and producing thermal spray equipment, the manufacturer shall take account of the constraints to which the operator is subjected to as a result of the necessary or foreseeable use of personal protective e
34、quipment (such as footwear, gloves, etc.). Thermal spray equipment shall be supplied with all the essential special equipment and accessories to enable it to be adjusted, maintained and used without risk. 3.1.3 Technical documentation construction file The manufacturer, or his authorized representat
35、ive in the Community, shall have ensured and be able to guarantee that the documentation listed below is and will remain available on his premises for any inspection purposes: a general description of the machinery (layout, overview) together with drawings of the control circuits; full detailed draw
36、ings, accompanied by any calculation notes, test results, certifications, etc., required to check the conformity of the machinery with the essential health and safety requirements; PD CEN/TR 15339-1:2014CEN/TR 15339-1:2014 (E) 8 the documentation on risk assessment including a list of: the essential
37、 health and safety requirements which apply to the machinery; standards and other technical specifications used when the machinery was designed; a description of methods adopted to eliminate hazards presented by the machinery; if he so desires, any technical report or certificate obtained from a com
38、petent body or laboratory; if he declares conformity with a harmonized standard which provides therefore, any technical report giving the results of tests carried out at his choice either by himself or by a competent body or laboratory; a copy of the instructions for the machinery including EC decla
39、ration of conformity. The listed construction file shall be retained and kept available for the competent national authorities for at least 10 years following the date of manufacture of the machinery or of the last unit produced, in the case of series manufacture. The construction file shall be draw
40、n up in one of the official languages of the Communities. 3.2 Procedure or market placement and putting into service of thermal spraying equipment 3.2.1 Instructions The instructions for thermal spray equipment, including the relevant documentation for putting into service, operation, trouble shooti
41、ng, and maintenance, should be issued in the language as defined in Directive 2006/42/EC. 3.2.2 Declaration of conformity For the placing on the market and putting into service of thermal spray equipment, an “EC declaration of conformity” is required for each individual component. NOTE 1 See Directi
42、ve 2006/42/EC 1, Annex II.A. For the placing on the market of a thermal spray equipment that is intended to be incorporated into a thermal spray system or to be assembled with other machinery to constitute machinery covered by Directive 2006/42/EC 1, at least a “Declaration of incorporation” is requ
43、ired. NOTE 2 See Directive 2006/42/EC 1, Annex II.B. The declaration shall be drawn up in the same language as the original instructions. The words “Original instructions” shall appear on the language version/s verified by the manufacturer or his authorized representative. It shall be accompanied by
44、 a translation in one of the official languages of the country in which the machinery is to be used. The translated document shall bear the words “Translation of the original document”. The procedures on how to place machinery on the market and how to put it into service, as well as the related resp
45、onsibilities, are shown in Figure 2. PD CEN/TR 15339-1:2014CEN/TR 15339-1:2014 (E) 9 Figure 2 Placing on the market / putting into service The authority putting thermal spray equipment into service is responsible for the “EC declaration of conformity” following Directive 2006/42/EC 1, Annex II.A. Th
46、is document declares that design and construction of the machinery (complete thermal spray installation) followed the essential health and safety requirements. 3.2.3 Marking All machinery shall be marked legibly and indelibly according to EN 61310-2. NOTE See Directive 2006/42/EC 1, Annex III. 3.3 O
47、peration / Maintenance The manufacturers documentation should be made available to the operators, and formal instructions on the material contained in the manuals should be given, including operating conditions in which the thermal spray equipment should not be used. All safety recommendations state
48、d in the manufacturers documentation should be followed. Only those who have been thoroughly trained and shown themselves competent should be permitted to operate thermal spraying equipment. The more complicated the equipment, the more extensive is the training required before it is reasonable to le
49、ave the operator to work without supervision. EN ISO 14918 is primarily concerned with the quality of the coatings produced, and has relatively little on the subject of safety. 3.4 Modifications Modifications to thermal spray equipment should only be performed either by the manufacturer, or by a competent person authorized by the manufacturer. They shall not invalidate equipment certification and safety integrity levels. Consideration should be given to ensure the continued correct operati
