1、 DEUTSCHE NORM September 2005DIN 1480 ICS 21.060.70 Together with DIN 34828:2005-09, supersedes DIN 1480:1975-09 Forged turnbuckles (open type) Spannschlossmuttern, geschmiedet (offene Form) Document comprises 6 pagesTranslation by DIN-Sprachendienst. In case of doubt, the German-language original s
2、hould be consulted as the authoritative text. No part of this translation may be reproduced without prior permission of DIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany, has the exclusive right of sale for German Standards (DIN-Normen). English price group 6
3、www.din.de www.beuth.de !,ohm“09.06 9766974DIN 1480:2005-09 2 Foreword This standard has been prepared by Technical Committee FMV-AA 3.12.2 Spannschlsser of the Normenausschuss Mechanische Verbindungselemente (Fasteners Standards Committee). The DIN 4000-2-8.4 tabular layout of article characteristi
4、cs shall apply to turnbuckles covered in this standard. NOTE Parts of DIN 4000-2 are intended to be superseded by DIN 4000-161, in which case the DIN 4000-161-6 tabular layout of article characteristics will apply to turnbuckles complying with this standard. Amendments This standard differs from DIN
5、 1480:1975-09 as follows: a) The title of the standard has been changed. b) The scope of the standard has been amended. c) Dimensional tolerances have been specified. d) Measurement of coaxiality by gauging has been introduced (see clause 6). e) Grade S235JR steel has been introduced. f) Forging gra
6、de F in accordance with DIN EN 10243-1 has been specified. g) For threads, tolerance 6H has been specified. h) Clause 8 Surface finish has been included. i) The designation has been amended. j) Specifications relating to loadability have been included. k) Specifications for welding studs are no long
7、er included (but see DIN 34828). l) The designation of a complete turnbuckle (including turnbuckle nut and two welding studs) has been dropped. Previous editions DIN KrK 802: 1928-07 DIN 1480: 1928-07, 1935-03, 1975-09 DIN 1480-1: 1942x-04 1 Scope This standard specifies requirements for M6 to M56 f
8、orged turnbuckles (open type) made of steel. DIN 1480:2005-09 3 2 Normative references The following reference documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document
9、 (including any amendments) applies. DIN 4000-2:1999-12, Tabular layouts of article characteristics for bolts, screws and fit bolts DIN 34828, Welding studs for turnbuckles DIN EN 10025, Hot rolled products of structural steels Technical delivery conditions DIN EN 10243-1, Steel die forgings Toleran
10、ces on dimensions Part 1: Drop and vertical press forgings DIN EN ISO 4042, Fasteners Electroplated coatings DIN EN ISO 10683, Fasteners Non-electrolytically applied zinc flake coatings DIN EN ISO 10684, Fasteners Hot dip galvanized coatings DIN ISO 965-2, ISO general purpose metric screw threads To
11、lerances Part 2: Limits of sizes for general purpose external and internal screw threads Medium quality 3 Dimensions Turnbuckle dimensions shall be as given in figure 1 and table 1. a Turnbuckle nut with left-hand thread, marked by L b Turnbuckle nut with right-hand thread (without marking) Figure 1
12、 Turnbuckle dimensions (notation) DIN 1480:2005-09 4 Table 1 Turnbuckle dimensions Dimensions in millimetres Thread size (d1) M6 M8 M10 M12 M16 M20 M24 M30 M36 M42 M48 M56 Nominal dimension 12 15 18 21 27 34 39 45 55 63 80 80 max. 12,9 15,9 18,9 21,9 27,9 35,1 40,1 46,2 56,2 64,3 81,5 81,5d2min. 11,
13、5 14,5 17,5 20,5 26,5 33,5 38,5 44,4 54,4 62,3 79,3 79,3Nominal dimension 19 23 30 34 42 52 60 74 86 104 135 135 max. 19,9 23,9 30,9 35,1 43,1 53,1 61,1 75,2 87,2 105,3 136,7 136,7e min. 18,5 22,5 29,5 33,5 41,5 51,5 59,5 73,4 85,4 103,3 134,3 134,3Nominal dimension 9 11 14 16 20 24 28 34 40 50 65 6
14、5 max. 9,5 11,5 14,5 16,5 20,5 24,5 28,5 34,6 40,6 50,7 65,7 65,7f min. 8,1 10,1 13,1 15,1 19,1 23,1 27,1 32,8 38,8 48,7 63,5 63,5h min. 6 8 9 11 14 17 20 23 28 32 40 40 Nominal dimension 110 110 125 125 170 200 255 255 295 330 355 355 max. 111,1 111,1 126,2 126,2 171,3 201,3 256,3 256,3 296,7 332,1
15、 357,1 357,1l1min. 109,5 109,5 124,4 124,4 169,3 199,3 254,3 254,3 294,2 328,9 353,9 353,9m1min. 12 15 18 21 27 34 39 45 55 63 78 78 m2max. 6 8 9 11 14 17 20 23 28 32 39 39 Length of engagement 80 75 85 80 110 130 170 160 180 200 195 195 4 Material Turnbuckles shall be made of grade S235JR steel as
16、specified in DIN EN 10025. 5 Design Turnbuckles shall be drop forged to forging grade F as specified in DIN EN 10243-1. 6 Coaxiality of bores The coaxiality of bores shall be measured by means of a plug gauge as in figure 2 and table 2. The gauge shall pass through the bore in a vertical position un
17、der its own weight and without excessive force (see figure 2). DIN 1480:2005-09 5 Table 2 Plug gauge dimensions Dimensions in millimetres l2d3Thread size (d1) Nominal dimension Limit deviations M6 120 4,83 00000120,M8 120 6,54 00000150,M10 150 8,23 00000150,M12 150 9,94 00000180,M16 200 13,64 000001
18、80,M20 220 17,09 00000210,M24 260 20,54 00000210,M30 260 25,93 00000210,M36 300 31,33 00000250,M42 350 36,75 00000250,M48 380 42,10 00000250,M56 380 49,52 00000250,Key 1 Plug gauge 2 Turnbuckle Figure 2 Gauging of coaxiality DIN 1480:2005-09 6 7 Screw threads The threads of turnbuckles shall be metr
19、ic coarse pitch threads as in DIN ISO 965-2, produced to tolerance 6H. 8 Surface finish DIN EN ISO 4042 shall apply with regard to electroplating. DIN EN ISO 10684 shall apply with regard to hot dip galvanizing. DIN EN ISO 10683 shall apply with regard to non-electrolytically applied zinc flake coat
20、ings. 9 Designation Designation of an M12 forged turnbuckle (SP) with right-hand and left-hand thread: Turnbuckle DIN 1480 SP M12 10 Connecting components Welding studs for turnbuckles complying with this standard are covered in DIN 34828. NOTE Connecting components which are not standardized at pre
21、sent may be used, this being subject to agreement. It should, however, be noted, that the loadability of such components does not necessarily comply with that of the turnbuckle. 11 Assembly and loadability Turnbuckles complying with this standard shall be assembled with welding studs as specified in
22、 DIN 34828 which are made of the same steel (S235JR). The loadability of such assemblies is higher than that of the welding studs. When using turnbuckles with connecting components made of other materials, in particular materials of higher strength, the loadability of the assembly shall be determined separately.
