1、December 2009DEUTSCHE NORM English price group 12No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 81.100!$+“1560857www.
2、din.deDDIN EN 13042-5Machines and plants for the manufacture, treatment and processing ofhollow glass Safety requirements Part 5: Presses (includes Amendment A1:2009)English version of DIN EN 13042-5:2009-12Maschinen und Anlagen fr die Herstellung, Be- und Verarbeitung von Hohlglas Sicherheitsanford
3、erungen Teil 5: Pressen (enthlt nderung A1:2009)Englische Fassung DIN EN 13042-5:2009-12SupersedesDIN EN 13042-5:2004-07www.beuth.deDocument comprises pages25DIN EN 13042-5:2009-12 Start of validity This standard takes effect on 1 December 2009. DIN EN 13042-5:2004-07 may be used in parallel until 2
4、8 December 2009. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines Safety” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the
5、 Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Technical Committee NA 060-13-13 AA Glasmaschinen of Section Bau- und Baustoffmaschinen. Representatives of manufacturers and users of hollow glass machines and of the employers liability insurance associations contributed t
6、o this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 98/37/EC (valid until 28 December 2009), and the “revised Machinery Directive”, Directive 2006/42/EC, which takes effect on 29 December 2009, and which
7、 apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonize
8、d” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The European Standards referred to in this document have been published as the corresponding DIN EN or DIN EN ISO standards with the same
9、number. Amendments This standard differs from DIN EN 13042-5:2004-07 as follows: a) The scope of the standard has been updated. b) Normative references have been updated. c) Clause 5 “Safety requirements and/or protective measures” has been updated. d) A new subclause 5.1.5 has been added. e) Subcla
10、uses 5.4.1, 5.4.2, 5.6, 5.8.2, 5.9 and 5.11 have been updated. f) Subclause 5.20 “Noise” has been added. g) Clause 6 “Verification of the safety requirements and/or protective measures” has been updated. h) The limiting values of noise emission have been updated (7.1.1). i) Subclauses 7.1.13 and 7.1
11、.14 have been added. j) The marking requirements have been revised (7.2). k) Annex ZB (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC” has been included. l) The bibliography has been updated. Previous editions DIN EN 13042-5: 2004-
12、07 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13042-5:2003+A1 July 2009 ICS 81.100 Supersedes EN 13042-5:2003English Version Machines and plants for the manufacture, treatment and processing of hollow glass Safety requirements Part 5: Presses Machines et installations pour la production,
13、 le faonnage et la transformation du verre creux Exigences de scurit Partie 5: Presses Maschinen und Anlagen fr die Herstellung, Be- und Verarbeitung von Hohlglas Sicherheitsanforderungen Teil 5: Pressen This European Standard was approved by CEN on 7 May 2003 and includes Amendment 1 approved by CE
14、N on 5 June 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards ma
15、y be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CE
16、N Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherland
17、s, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any
18、 form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13042-5:2003+A1:2009: EDIN EN 13042-5:2009-12 EN 13042-5:2003+A1:2009 (E) 2 Contents Foreword3 0 Introduction4 1 Scope 4 2 Normative references 5 3 Terms and definitions Symbols and abbreviated terms.6 4 List of signific
19、ant hazards 7 5 Safety requirements and/or protective measures9 6 Verification of safety requirements and/or protective measures .14 7 Information for use 14 Annex A (informative) Examples of safeguarding hazards of crushing, drawing-in and entanglement at rotating tables 16 Annex B (informative) Il
20、lustration of a mould set 20 Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC“.21 Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“.22 Bibliography
21、23 DIN EN 13042-5:2009-12 EN 13042-5:2003+A1:2009 (E) 3 Foreword This document (EN 13042-5:2003+A1:2009) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines Safety“, the secretariat of which is held by DIN. This European Standard shall be given
22、the status of a national standard, either by publication of an identical text or by endorsement, at the latest by January 2010, and conflicting national standards shall be withdrawn at the latest by January 2010. This document includes Amendment 1, approved by CEN on 2009-06-05. This document supers
23、edes EN 13042-5:2003. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association and supports essential requirements of EU Directi
24、ve(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ It is one of a series concerning machinery for the treatment and processing of hollow glass. Annex A is informative and contains “Examples of safeguarding hazards of crushing
25、, drawing-in and entanglement at rotating tables“ and annex B is informative and contains “Illustration of a mould set“. This document includes a Bibliography. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement th
26、is European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and Uni
27、ted Kingdom. DIN EN 13042-5:2009-12 EN 13042-5:2003+A1:2009 (E) 4 0 Introduction This document is a type-C standard as stated in !EN ISO 12100“. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. As with p
28、resses for forming hot metal, the result of the risk assessment is that due to the heat of the material processed and the need for the use of auxiliary aids, such as tongs, during work in the danger zone of the closing mould, there is typically no significant risk from the closing movement of the mo
29、uld parts during the normal shaping process of hot glass. There are hazards at other times, e.g. movements initiated by personnel or failure of the controls during setting. Safety requirements laid down in this standard relative to the movements of mould parts therefore deal especially with the manu
30、al control of glass presses for setting operations as defined in 3.7. When compiling this standard, it was assumed that: movements of mould parts (plunger and ring) in hydraulically and pneumatically operated presses result from the movements of the rod or of the cylinder; harmful materials such as
31、asbestos and toxic substances are not used; noise generated by the glass press is itself not a significant hazard, but noise by air-cooling of hot articles and the mould and by pneumatic waste ejection with air from an outside system may cause the necessity of wearing ear protection by the operator.
32、 glass presses are not intended to be used in potentially explosive atmospheres. When provisions of this type-C standard are different from those which are stated in type-A or -B standards, the provisions of this type-C standard take precedence over the provisions of the other standards for machines
33、 that have been designed and built according to the provisions of this type-C standard. 1 Scope 1.1 This standard contains the requirements for the design and installation of glass presses including equipment for feeding of portions of molten glass to the mould, loading equipment and equipment for d
34、ischarging articles (take-out) when these are integral parts of the presses. 1.2 !This standard deals with all significant hazards, hazardous situations and events relevant to glass presses when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manu
35、facturer (see Clause 4). This standard specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards during commissioning, operation and maintenance.“ 1.3 This standard does not deal with forming machines for hollow glass where the press operation is
36、only a part of the hot-forming process, such as the press/blow process of IS machines (see !EN 13042-3“). 1.4 This standard does not deal with gob feeders (see !EN 13042-1“) and handling machines for feeding (see !EN 13042-2“) which are self-standing machines and dealt with in other standards of the
37、 series regarding machinery used in the production of hollow glass. 1.5 This document is not applicable to presses which are manufactured before the date of publication of this document by CEN. 1.6 This standard deals only with hazards arising from the application of components which may be used in
38、glass presses, such as motors and continuous handling equipment. More particular safety requirements are dealt with within standards more specific to that component, including noise. DIN EN 13042-5:2009-12 EN 13042-5:2003+A1:2009 (E) 5 1.7 This standard does not deal with equipment for cooling and w
39、aste ejection with air or heating from an outside system. 2 Normative references !The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (in
40、cluding any amendments) applies.“ !deleted text“ EN 349:1993, Safety of machinery Minimum gaps to avoid crushing of parts of the human body. !deleted text“ EN 953:1997, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards. !deleted text“ EN 982:
41、1996, Safety of machinery Safety requirements for fluid power systems and their components Hydraulics. EN 983:1996, Safety of machinery Safety requirements for fluid power systems and their components Pneumatics. EN 1037:1995, Safety of machinery Prevention of unexpected start-up. !deleted text“ EN
42、12464-1:2002, Lighting applications Lighting of workplaces Part 1: Indoor work places. !EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:2005, modified)“ EN 61508-5, Functional safety of electrical/electronic/programmable electronic safe
43、ty-related systems Part 5: Examples of methods for the determination of safety integrity levels (IEC 61508-5:1998 + Corrigendum 1999). !EN ISO 4871:1996, Acoustics Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 11201:1995, Acoustics Noise emit
44、ted by machinery and equipment Measurement of emission sound pressure levels at a work station and at other specified positions Engineering method in an essentially free field over a reflecting plane (ISO 11201:1995) EN ISO 11202:1995, Acoustics Noise emitted by machinery and equipment Measurement o
45、f emission sound pressure levels at a work station and at other specified positions Survey method in situ (ISO 11202:1995) EN ISO 11204:1995, Acoustics Noise emitted by machinery and equipment Measurement of emission sound pressure levels at a work station and at other specified positions Method req
46、uiring environmental corrections (ISO 11204:1995) EN ISO 11688-1:1998, Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning (ISO/TR 11688-1:1995) EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic termin
47、ology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003) DIN EN 13042-5:2009-12 EN 13042-5:2003+A1:2009 (E) 6 EN ISO 13849-1:2008, Safety of machinery Safety-related parts of control s
48、ystems Part 1: General principles for design (ISO 13849-1:2006) EN ISO 13850:2008, Safety of machinery Emergency stop Principles for design (ISO 13850:2006)“ 3 Terms and definitions Symbols and abbreviated terms For the purposes of this European Standard, the terms and definitions given in !EN ISO 1
49、2100-1:2003“ apply. Additional definitions specifically needed for this document are added below: 3.1 glass presses machines, where the shaping of molten glass is performed by the action of pressure in a mould set as a result of the linear closing travel of the different parts of the mould set (lower mould, ring, plunger) 3.2 ring part of the mould set to close the gap between plunger and lower mould in press position 3.3 mould set configuration consisting of plunger, ring and
