1、January 2015 Translation by DIN-Sprachendienst.English price group 18No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).IC
2、S 67.260!%?DP“2283345www.din.deDDIN EN 15165Food processing machinery Forming machines Safety and hygiene requirements;English version EN 15165:2014,English translation of DIN EN 15165:2015-01Nahrungsmittelmaschinen Formmaschinen Sicherheits- und Hygieneanforderungen;Englische Fassung EN 15165:2014,
3、Englische bersetzung von DIN EN 15165:2015-01Machines pour les produits alimentaires Formeuses pour viandes haches Prescriptions relatives la scurit et lhygine;Version anglaise EN 15165:2014,Traduction anglaise de DIN EN 15165:2015-01www.beuth.deDocument comprises 53 pagesIn case of doubt, the Germa
4、n-language original shall be considered authoritative.12.14DIN EN 15165:2015-01 2 A comma is used as the decimal marker. National foreword This standard includes safety requirements. This document (EN 15165:2014) has been prepared by Technical Committee CEN/TC 153 “Machinery intended for use with fo
5、odstuffs and feed” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the DIN-Normenausschuss Maschinenbau (DIN Standards Committee Mechanical Engineering), Working Committee NA 060-18-02 AA Fleischverarbeitungsmaschinen of Section Nahrungsmittel- und Verpackung
6、smaschinen. Representatives of manufacturers and users of food processing machinery, and of the employers,liability insurance associations contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive
7、 2006/42/EC, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of that directive. Once this standard is cited in the Official Journal of the European Union, it
8、is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The European Standards referred to in Clause 2 and in the Bibliography of the EN have been published as the correspo
9、nding DIN EN or DIN EN ISO Standards with the same number. Where the International Standards referred to are not also DIN ISO Standards with the same number, there are no national standards available. EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 15165 October 2014 ICS 67.260 English Version
10、Food processing machinery - Forming machines - Safety and hygiene requirements Machines pour les produits alimentaires - Formeuses pour viandes haches - Prescriptions relatives la scurit et lhygine Nahrungsmittelmaschinen - Formmaschinen - Sicherheits- und Hygieneanforderungen This European Standard
11、 was approved by CEN on 6 September 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning su
12、ch national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its ow
13、n language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany,
14、Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORM
15、UNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 15165:2014 EEN 15165:2014 (E) 2 Contents Page Foreword 5 Introduction .6 1 Scope 7 1.1 General 7 1.2 Machine
16、description 7 1.3 Combinations of forming machines and auxiliary devices and/or interchangeable equipment 10 1.3.1 Definition . 10 1.3.2 Example for combinations . 11 2 Normative references . 11 3 Terms and definitions 12 4 List of significant hazards . 13 5 Safety and hygiene requirements and/or pr
17、otective measures . 17 5.1 General . 17 5.2 Mechanical hazards General 17 5.2.1 Guard interlocking 17 5.2.2 Cutting hazards . 17 5.3 Forming machines with feed intake hopper 17 5.3.1 Technical solutions for infeed area 17 5.3.2 Specific requirements for types of hoppers 18 5.3.3 Mould filling area i
18、n the feed intake hopper 23 5.3.4 Crushing points between the mould plate and other parts of the machine . 23 5.3.5 Ejector mechanism . 24 5.3.6 Plastic film/paper interleaver (where fitted) . 24 5.3.7 Mechanism to insert sticks (where fitted) 24 5.3.8 Meat ball roller (where fitted) . 24 5.3.9 Driv
19、es (e.g. vee-belts and pulleys; chains and sprockets; gears, drive shafts and clutches) 24 5.3.10 Discharge conveyor (where fitted) 25 5.3.11 Loading devices 25 5.3.12 Additional requirements for lift-tilt devices . 25 5.4 Additional requirements for table top machines with tray . 27 5.4.1 Infeed si
20、de . 27 5.4.2 Outfeed side 29 5.5 Electrical hazards . 30 5.5.1 General . 30 5.5.2 Emergency stop-device . 30 5.5.3 Protection against water ingress 30 5.5.4 On- and Off-switch 32 5.5.5 Safety requirements related to electromagnetic phenomena 32 5.6 Hydraulic and pneumatic hazards 32 5.7 Hazards fro
21、m loss of stability 32 5.8 Noise reduction . 32 5.9 Ergonomic requirements . 32 5.10 Hygiene and cleaning . 33 6 Verification of safety and hygiene requirements and/or protective measures 35 DIN EN 15165:2015-01 EN 15165:2014 (E) 3 7 Information for use 37 7.1 General . 37 7.2 Instruction handbook 3
22、7 7.3 Marking . 39 Annex A (normative) Noise test code for forming machines (grade 2) . 40 A.1 Sound measurements . 40 A.2 Installation and mounting conditions . 42 A.3 Operating conditions 42 A.4 Measurement . 42 A.5 Information to be recorded . 42 A.6 Information to be reported 42 A.7 Declaration
23、and verification of noise emission values . 43 Annex B (normative) Design principles to ensure the cleanability of forming machines 44 B.1 Terms and definitions . 44 B.2 Materials of construction 45 B.3 Design . 45 Bibliography 51 Figures Figure 1 Floor machines . 9 Figure 2 Table top machine with t
24、ray 10 Figure 3 Example of combination 11 Figure 4 Danger zones 16 Figure 5 Forming machine with feed intake hopper and switch bar/light barrier safety distances 20 Figure 6 Forming machines with divided hopper safety distances 21 Figure 7 Forming machine with feed intake hopper Example: ladder safe
25、ty distances . 22 Figure 8 Forming machine with feed intake hopper Example: step, two-hand control . 22 Figure 9 Plough in feed intake hopper 23 Figure 10 Safety device for container position . 27 Figure 11 Infeed and outfeed side of table top machines . 29 Figure 12 Outfeed side of table top machin
26、es 30 Figure 13 On/Off switch with hood 31 Figure 14 Hygiene areas of forming machines . 34 Figure 15 Hygiene areas of forming machines . 35 Figure A.1 Position of measuring point . 41 Figure B.1 Joined surfaces food area . 44 Figure B.2 Corners and radii in food area . 45 Figure B.3 Angles in the f
27、ood area 46 Figure B.4 Intersecting surfaces in the food area 47 Figure B.5 Acceptable joining elements head profiles . 48 Figure B.6 Castors dimensions examples . 49 DIN EN 15165:2015-01 EN 15165:2014 (E) 4 Tables Table 1 List of significant hazards 14 Table 2 Verification list . 36 DIN EN 15165:20
28、15-01 EN 15165:2014 (E) 5 Foreword This document (EN 15165:2014) has been prepared by Technical Committee CEN/TC 153 “Machinery intended for use with foodstuffs and feed”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publ
29、ication of an identical text or by endorsement, at the latest by April 2015 and conflicting national standards shall be withdrawn at the latest by April 2015. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shal
30、l not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive 2006/42/EC. For relationship with EU Directive
31、 2006/42/EC, see informative Annex ZA, which is an integral part of this document. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Repu
32、blic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN
33、EN 15165:2015-01 EN 15165:2014 (E) 6 Introduction This document is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard ar
34、e different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. DIN EN 15165:2015-01 EN 15165:2014
35、(E) 7 1 Scope 1.1 General This European Standard applies to forming machines, used for forming food products with a mould into portions, as defined in 1.2. This document applies to both machines standing on the floor and table top machines, and also to machines integrated in a processing line (i.e.
36、interfaces, when the machine is combined with other machines). This European Standard covers the following auxiliary devices and interchangeable equipment: a) auxiliary devices: 1) paper interleavers; 2) croquette attachment; 3) meat ball rollers; 4) stick inserters; 5) specific material/product con
37、veyors; 6) specific lifting and tilting devices. b) interchangeable equipment: 1) croquette attachment; 2) meat ball rollers; 3) stick inserters; 4) specific material/product conveyors; 5) specific lifting and tilting devices. This European Standard deals with all significant hazards, hazardous situ
38、ations and events relevant to forming machines, when they are used as intended and under conditions of misuse which are reasonable foreseeable by the manufacturer (see Clause 4). This European Standard deals with the significant hazards, hazardous situations and events arising during the whole lifet
39、ime of the machine, including the phases of transport, assembly and installation, commissioning, maintenance, dismantling, disabling and scrapping and use as defined in EN ISO 12100:2010, 5.4. This European Standard is not applicable to forming machines which are manufactured before the date of publ
40、ication of this document by CEN. 1.2 Machine description This European Standard specifies requirements for the design, manufacture and operating of forming machines, e.g. for rissoles, hamburgers, in the following only referred to as machines. DIN EN 15165:2015-01 EN 15165:2014 (E) 8 It specifies sa
41、fety and hygiene requirements for design and manufacture of forming machines, which are used for forming food products into portions with a mould. The mould may have a sliding or rotary movement and is filled with product in one position and emptied in another. These machines have a feed provision,
42、which is in the most cases a feed intake hopper (see Figure 1 and Figure 2). Moulds may be filled by the action of rotating worm, rotating paddles or reciprocating hydraulic arms. Machines produce single or multiple lines of products. Forming machines are intended for use on ground or minced meat, m
43、eat products, fish, vegetables or similar products. Use includes manufacture of product, setting, treating or process changeover, cleaning, fault finding and maintenance. Key 1 hopper 2 hopper insert 3 feed spiral 4 mould plate drive 5 feed drive 6 knock out unit 7 mould plate 8 conveyor Key 1 troug
44、h 2 feed spiral 3 mould plate drive 4 feed drive 5 knock out unit 6 mould plate 7 conveyor 8 press block 9 stairs and cleaning platform a) Floor machine with hopper b) Floor machine with trough DIN EN 15165:2015-01 EN 15165:2014 (E) 9 Key 1 hopper 2 hopper insert 3 feed spiral 4 mould plate drive 5
45、knock out unit 6 mould plate 7 conveyor 8 press plungers c) Floor machine with hopper Figure 1 Floor machines DIN EN 15165:2015-01 EN 15165:2014 (E) 10 Key 1 hopper 2 paddles 3 interleaver 4 drum (mould plate) Figure 2 Table top machine with tray 1.3 Combinations of forming machines and auxiliary de
46、vices and/or interchangeable equipment 1.3.1 Definition A combination of a forming machine with auxiliary devices and/or interchangeable equipment becomes a new machine, when the following requirements are fulfilled / met: the (combined) device/equipment works together as an entity, meaning from pro
47、duction related view they form an entity (i.e. the coaction will be focused on a shared aim) and they are controlled as an entity, via a shared or linked control system and they work regarding safety together as an entity and also form a unit in this aspect. According to this definition a new machin
48、e is not existent when in a total complex single autonomous functional machines are connected in relation to function and control, but do not form a unit in relation to safety. This is given e.g. when: on the single interfaces / interconnection points none ore only minor hazards between the separate
49、 machines occur, due to their combination; the emergency stop of one machine is connected / looped through to the next machine since the operators position is only at the next machine. In such mechanical equipment each single machine can still be regarded autonomous in relation to safety. DIN EN 15165:2015-01 EN 15165:2014 (E) 11 1.3.2 Example for combinations Key A forming machine B auxiliary device (optional; e.g. paper interleaver) C interchangeable equipment (optional; e.
