1、DEUTSCHE NORM October 2000 Safety of packaging machines Part 2: Pre-formed rigid container packaging machines English version of DIN EN 415-2 DIN - EN 415-2 ICs 55.200 Sicherheit von Verpackungsmaschinen - Teil 2: Verpackungs- maschinen fr vorgefertigte formstabile Packmittel European Standard EN 41
2、5-2 : 1999 has the status of a DIN Standard. A comma is used as the decimal marker. This standard includes safety requirements within the meaning of the EU Machinery Directive (89/392/EEC) National foreword This standard has been prepared by CEN/TC 146 Packaging machines - Safety, WG 1 Packaging mac
3、hin- ery for rigid packages. The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Technical Committee Verpackungsmaschinen. It should be noted that the specifications of the Unfallverhtungsvorschrift Verpackungs- u
4、nd Verpackungs- hilfsmaschinen (German accident prevention regulation for packaging machinery) (VBG 76) will be super- seded once this standard has been included in the list of harmonized European Standards in the EU Official Gazette. EN comprises 75 pages. No pari of this standard may be reproduced
5、 without the prior permission of V Deutsches Institut fur Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany, s the exclusive right of sale for German Standards (DIN-Normen). Ref. No. DIN EN 415-2 : 2000-1 English pricegroup 19 Sales No. 1119 03.01 EUROPEAN STANDARD NORME EUROPENNE EURO
6、PISCHE NORM EN 415-2 December 1999 ICs 55.200 English version Safety of packaging machines Part 2: Pre-formed rigid container packaging machines Scurit des machines demballage - Partie 2: Machines demballage pour contenants rigides prforms Sicherheit von Verpackungs- maschinen - Teil 2: Verpackungs-
7、 maschinen fr vorgefertigte form- stabile Packmittel This European Standard was approved by CEN on 1998-1 1-1 4. CEN members are bound to comply with the CENKENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alt
8、eration. Up-to-date lists and bibliographical references concerning such national stand- ards may be obtained on application to the Central Secretariat or to any CEN member. The European Standards exist in three official versions (English, French, German). A version in any other language made by tra
9、nslation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, the Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ire
10、land, Italy, Luxembourg, the Netherlands, Norway, Portugal, Spain, Sweden, Switzerland, and the United Kingdom. CEN European Committee for Standardization Comit Europen de Normalisation Europisches Komitee fr Normung Central Secretariat: rue de Stassart 36, B-1050 Brussels O 1999. CEN - All rights o
11、f exploitation in any form and by any means reserved worldwide for CEN national members. Ref. No. EN 415-2 : 1999 E Page 2 EN 415-2 : 1999 CONTENTS FOREWORD 5 O INTRODUCTION 5 1 SCOPE 6 2 NORMATIVE REFERENCES 7 3 DEFINITIONS 11 4 LIST OF SIGNIFICANT HAZARDS 12 4.1 Common hazards 12 4.1.1 Mechanical
12、hazards 12 4.1.2 Electrical hazards 14 4.1.3 Thermal hazards 14 4.1.4 Hazards generated by noise 14 4.1.6 Hazards generated by radiation 15 4.1.7 used for cleaning or sterilising 15 4.1.8 Hazards caused by neglecting ergonomic principles 16 4.1.9 Hazard combinations 16 4.1 .I O Hazards caused by fai
13、lure of energy supply 16 4.1 .I 1 Hazards due to guards being removed or incorrectly adjusted on machines which accommodate different sizes of container or label1 6 4.1.1 2 Hazards caused by faults in control systems and controls 16 4.2 Machine-specific hazards 17 4.2.1 Hazards associated with filli
14、ng machines (other than cask, keg and barrel filling machines) 17 4.2.2 Hazards associated with capping, closing and sealing/seaming mach inec 17 4.2.3 Hazards associated with container cleaning machines (other than cask, keg and barrel cleaning machines) 18 4.2.4 Hazards associated with linear and
15、rotary rinsing and air cleaning machines 18 4.2.5 Hazards associated with labelling, decorating, coding and marking machines 19 4.2.6 Hazards associated with decappinghnscrewing machines 20 4.2.7 Hazards associated with machines which inspect and reject containers 20 4.2.8 Hazards associated with ma
16、chines that apply wiring to secure stoppers in bottles 20 4.2.9 Hazards associated with machines which combine rinsing, inspecting, filling, sealing and labelling containers 20 4.2.1 O Hazards associated with barrel, keg and cask pushing, turning, cleaning and filling machines (excluding multi-lane
17、plants) 20 4.2.1 1 Hazards associated with packing, unpacking and unscrambling mach ines 20 4.1.5 Hazards generated by vibration 15 Hazards caused by materials and substances being filled or Page 3 EN 415-2 : 1999 4.2.1 2 Hazards associated with unpressurised pasteurisers and back- cooling machines
18、4.2.1 3 Hazards associated with continuous vertical and horizontal sterilising machines 5 SAFETY REQUIREMENTS AND MEASURES 5.1 Common safety requirements 5.1.1 5.1.2 5.1.3 5.1.4 5.1.5 5.1.6 5.1.7 5.1.8 ergonomic principles 5.1.9 Safety requirements for mechanical hazards Safety requirements for elec
19、trical hazards Safety requirements for thermal hazards Safety requirements for hazards generated by noise Safety requirements for vibration hazards Safety requirements for radiation hazards Safety requirements relating to materials and substances Requirements to prevent hazards due to the neglect of
20、 Safety requirements for hazard combinations 20 21 21 21 21 25 26 26 27 27 27 28 28 5.1.1 O Safety requirements to prevent hazards from failure of energy supply 28 5.1.1 1 Safety requirements which enable machines to safely accommodate different sizes of container and label 28 5.1.1 2 Safety require
21、ments for control systems and controls 29 5.2 Machine-specific safety requirements 30 5.2.1 Additional safety requirements for filling machines (other than keg, cask and barrel filling machines) 30 5.2.2 Additional safety requirements for capping, closing and sealing/ceaming machines 31 5.2.3 Additi
22、onal safety requirements for container cleaning machines (other than cask, keg and barrel cleaning machines) 32 5.2.4 Additional safety requirements for linear and rotary rinsing and 5.2.5 Additional safety requirements for labelling, decorating, coding 5.2.6 Additional safety requirements for decap
23、ping/unscrewing machines 35 5.2.7 Additional safety requirements for machines which inspect and reject containers 35 5.2.8 Additional safety requirements for machines that apply wiring to secure stoppers in bottles 5.2.9 Additional safety requirements for combination hazards in machines which rinse,
24、 inspect, fill, seal and label containers 5.2.1 O Additional safety requirements for barrel, cask and keg pushing, turning, cleaning and filling machines (excluding multi-lane plants) 35 5.2.1 1 Additional safety requirements for packing, unpacking and unscrambling machines 38 5.2.1 2 Additional saf
25、ety requirements for unpressurised pasteurisers and back-cooling machines 38 5.2.13 Additional safety requirements for continuous vertical and horizontal sterilising machines 38 air cleaning machines 33 and marking machines 33 35 35 Page 4 EN 415-2 : 1999 6 VERIFICATION OF THE SAFETY REQUIREMENTS 39
26、 7 INFORMATION FOR USE 43 Figure 1 Typical plan of bottling hall 48 Figure 2 Typical plan of a canning hall 50 Figure 3 Typical plan of a kegging plant 52 Figure 4 Diagram of counterpressure/vacuum filler 53 Figure 5 Diagram of hazards associated with containers, filling valves, partition plates, li
27、fting pedestals, lifting cylinders, cam tracks and rollers on filling machines. 54 Figure 6 Diagram of single end bottle washer 55 Figure 7 Diagram of double end bottle washer 56 Figure 8 Diagram of labelling machine with oscillating magazine 57 Figure 9 Diagram of linear type keg filler/cleaner 58
28、Figure 10 Diagram of carousel type keg cleaner/filler (Top view) 59 Annex A (informative) Noise test code 60 Annex B (informative) Typical noise levels for glass bottling process 65 Annex C (informative) Guidance on safety requirements in relation to substances being filled 67 Annex D (informative)
29、Guidance on safety requirements in relation hygiene principles 68 Annex E (informative) Guidance on safety requirements in relation to cleaning and sterilising containers 69 Annex F (informative) Examples of ways of preventing access through container feed and exit points on barrel, cask and keg pus
30、hing, turning, cleaning and filling machines 70 Annex ZA (informative) Relationship of this European Standard with EU Directives 75 Page 5 EN 415-2 : 1999 FOREWORD This European Standard has been prepared by Technical Committee CENTTC 146 “Packaging machines - Safety“, the secretariat of which is he
31、ld by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2000, and conflicting national standards shall be withdrawn at the latest by June 2000. This European Standard has been prepared und
32、er a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this standard. According to the CENEENELEC Internal Regu
33、lations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the
34、United Kingdom. INTRODUCTION This European Standard is a type C standard as stated in EN1070: 1998. The machinery concerned and the extent to which hazards are covered are indicated in the scope of this standard. It is the intention of this standard to allow innovative safety systems which can provi
35、de the equivalent or a greater degree of protection. This standard is one of a series of Cl standards relating to the safety of packaging machines. These standards include: EN 415-1 Packaging machines safety - Terminology and classification of packaging machines and associated equipment EN 415-3: Pa
36、ckaging machines safety - Form, fill and seal machines EN 415-4: Packaging machines safety - Palletisers and depalletisers Page 6 EN 415-2 : 1999 1 SCOPE This standard specifies the safety requirements for the design and manufacture of pre-formed rigid container packaging machinery and the informati
37、on that should be made available to the user of these machines. All the significant hazards (see clause 4) arising from the machines included in this part of the standard are covered except for hazards associated with ancillary equipment for evacuating gases, cooling/refrigeration equipment associat
38、ed with packaging machines, steam services supplying packaging machines, substances being filled (see annex C for guidance), hygiene principles (see annex D for guidance) and substances for cleaning/sterilising (see annex E for guidance). The following machines are included: - Filling machines (othe
39、r than cask, keg and barrel filling machines) - Capping, closing and sealing/seaming machines - Container cleaning machines (other than cask, keg and barrel cleaning mach ines) - In-line and rotary rinsing and air cleaning machines - Labelling, decorating, coding and marking machines - Decap pin g/u
40、 n sc rewi n g m ach i nes - Inspection and ejection machines - Machines that apply wiring to secure stoppers in bottles - Machines which rinse, inspect, fill, seal and label containers - Keg and cask turning, pushing, cleaning and filling machines (but not multi-lane p Ian ts) - Packing, unpacking
41、and unscrambling machines - Unpressurised pasteurisers and back-cooling machines - Vertical and horizontal sterilising machines For information, schematic drawings showing typical combinations of rigid container packaging machines for beverages are included (see Figures 1, 2 and 3). The following ma
42、chines are not included: - Aerosol Filling and Sealing - Multi-lane Kegging plants - Conveyor systems which link packaging machines (they are dealt with by prEN 617, prEN 618, prEN 619, prEN 620 and prEN 741) Before this standard is used a hazard identification and risk assessment shall be carried o
43、ut to check that the hazards for the machine to be designed are the same as those identified in this standard. This standard applies to machines which are manufactured after the date of issue of this standard. Page 7 EN 415-2 : 1999 2 NORMATIVE REFERENCES This European Standard incorporates by dated
44、 or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references subsequent amendments to, or revisions of, any of these publications apply to this European Standard o
45、nly when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies. EN 292-1 : 1991 EN 292-2: 1991 EN 294: 1992 EN 349: 1993 EN 415-1: 1999 EN 418: 1992 EN 457: 1992 EN 563: 1994 EN 574: 1996 EN 614-1: 1995 EN 626-1 1994 EN 626-2: 1
46、996 EN 811: 1996 EN 842: 1996 Safety of machinery Basic concepts, general principles for design Part 1 : Basic terminology, methodology Safety of machinery Basic concepts, general principles for design Part 2: Technical principles and specifications Safety of machinery Safety distances to prevent da
47、nger zones being reached by the upper limbs Safety of machinery Minimum gaps to avoid crushing of parts of the human body Packaging machines safety Part 1 : Terminology and classification of packaging machines and associated equipment Safety of machinery Emergency stop equipment; functional aspects
48、- Principles for design Safety of machinery Auditory danger signals - General requirements, design and testing Safety of machinery Temperature of touchable surfaces - Ergonomic data to establish temperature limit values for hot surfaces Safety of machinery Two hand control devices - Functional aspec
49、ts - Principles for design Safety of machinery Ergonomic design principles. Part 1 : Terminology and general principles. Safety of machinery Reduction of risks to health from hazardous substances emitted by machinery - Part 1 : Principles and specifications for machinery manufacturers Safety of machinery Reduction of risks to health from hazardous substances emitted by machinery - Part 2: Methodology leading to verification procedures Safety of machinery Safety distances to prevent danger zones being reached by the lower limbs Safety of machinery Visual danger signals -
