1、November 2013 Translation by DIN-Sprachendienst.English price group 16No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I
2、CS 23.100.60!%*,t“2070981www.din.deDDIN ISO 3601-1Fluid power systems O-rings Part 1: Inside diameters, cross-sections, tolerances and designationcodes (ISO 3601-1:2012 + Cor. 1:2012),English translation of DIN ISO 3601-1:2013-11Fluidtechnik O-Ringe Teil 1: Innendurchmesser, Schnurstrken, Toleranzen
3、 und Bezeichnung(ISO 3601-1:2012 + Cor. 1:2012),Englische bersetzung von DIN ISO 3601-1:2013-11Transmissions hydrauliques et pneumatiques Joints toriques Partie 1: Diamtres intrieurs, sections, tolrances et codes didentification dimensionelle(ISO 3601-1:2012 + Cor. 1:2012),Traduction anglaise de DIN
4、 ISO 3601-1:2013-11SupersedesDIN ISO 3601-1:2010-08www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises 40 pages 11.13 DIN ISO 3601-1:2013-11 2 A comma is used as the decimal marker. Contents Page National foreword .3 Introduction .4 1 Scope
5、 5 2 Normative references 5 3 Terms and definitions .5 4 Symbols 5 5 Configuration .6 6 Inside diameters, d1, cross-sections (section diameter), d2, and tolerances 6 7 Designation codes .7 8 Methods of measuring for receiving inspection .8 9 Identification statement (reference to this part of ISO 36
6、01) .8 Annex A (normative) Recommended inside diameter tolerances and cross-section tolerances for non-standard (custom) O-ring values35 Annex B (informative) Example method of measuring for receiving inspection 38 Bibliography 40 DIN ISO 3601-1:2013-11 3 National foreword This document (ISO 3601-1:
7、2012 + Corr.1:2012) has been prepared by Technical Committee ISO/TC 131 “Fluid power systems”, Subcommittee SC 7 “Sealing devices”, Working Group WG 3 “Fluid power systems and components Sealing devices Design criteria for standard O-ring applications”. The responsible German body involved in its pr
8、eparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-36-73 AA O-Ringe of Section Fluidtechnik. Technical Corrigendum 1 to ISO 3601-1:2012 has been incorporated: in Table A.2, fifth row, “17,5 mm” has been replaced with “17,54 mm” and i
9、n Annex B, “37,2 lx” has been replaced with “400 lx”. Because the responsible German Committee had already influenced the development of ISO 3601-1:2008 to a great extent, the Committee decided to adopt it, unchanged, as DIN ISO 3601-1:2010-08. The revised edition of the International Standard (ISO
10、3601-1:2012) has thus been adopted, unchanged, as the present standard for the same reason. Even though the International Standard does not fully conform with national expectations due to different market philosophies among regional markets, the existence of an ISO Standard in parallel with a DIN St
11、andard can be done away with and the ISO Standard can be published as a DIN ISO Standard without any changes. International Standards referred to in this standard have been published as the corresponding DIN ISO or DIN EN ISO Standards with the same number. For ISO 5598, ISO 16031-1 and ISO 16031-2
12、there are no national standards available. Amendments This standard differs from DIN ISO 3601-1:2010-08 as follows: a) O-ring dimensions have been corrected; b) size codes have been corrected; c) the minimum illumination for the inspection of O-rings has been corrected; d) the standard has been edit
13、orially revised. Previous editions DIN 3771-1: 1984-12 DIN 3771-2: 1984-12 DIN ISO 3601-1: 2010-08 DIN ISO 3601-1:2013-11 Fluid power systems O-rings Part 1: Inside diameters, cross-sections, tolerances and designation codes Introduction In fluid power systems, power is transmitted and controlled th
14、rough a fluid (liquid or gas) under pressure within an enclosed circuit. To avoid leakage or to seal different chambers of a component from each other, sealing devices are used. O-rings are one type of sealing device. 4 1 Scope This part of ISO 3601 specifies the inside diameters, cross-sections, to
15、lerances and designation codes for O-rings used in fluid power systems for general industrial and aerospace applications. The dimensions and tolerances specified in this part of ISO 3601 are suitable for any elastomeric material, provided that suitable tooling is available. NOTE The tooling most com
16、monly available is based on 70 IRHD NBR shrinkage rates (see ISO 48). For materials that shrink differently from this standard NBR compound, a special mould can be required to maintain the mean diameters and the tolerance limits listed. 2 Normative references The following referenced documents are i
17、ndispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 48, Rubber, vulcanized or thermoplastic Determination of hardness (hardness between 1
18、0 IRHD and 100 IRHD) ISO 3601-3, Fluid power systems O-rings Part 3: Quality acceptance criteria ISO 5598, Fluid power systems and components Vocabulary 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 5598 apply. 4 Symbols The following symbols are u
19、sed in this part of ISO 3601: d1O-ring inside diameter; d2O-ring cross-section diameter. DIN ISO 3601-1:2013-11 5 5 Configuration The shape of the O-ring shall be toroidal, as shown in Figure 1. Figure 1 Typical O-ring configuration 6 Inside diameters, d1, cross-sections (section diameter), d2, and
20、tolerances 6.1 The combinations of inside diameters and cross-section diameters shall be chosen depending on the application: from Tables 1 through 6 for general industrial applications; from Tables 7 through 11 for aerospace applications. 6.2 For industrial applications, two classes of inside diame
21、ter tolerances, class A and class B, are specified. The tolerance of class B O-rings is based on Equation (A.1). Class A O-rings have tighter inside diameter tolerances than class B O-rings and are suitable for industrial or aerospace applications when the application or the housing require tighter
22、tolerances. Class B O-rings have dimensions and tolerances suitable for general-purpose applications. The inside diameter tolerances are based on Equation (A.1). For information, Figure 2 shows a graphical comparison of the inside-diameter tolerances for class A and class B O-rings. 6.3 Cross-sectio
23、n tolerances for non-standard (custom) O-rings for general industrial applications not listed in Tables 1 through 6 can be chosen from Table A.1. Tolerances for inside diameters for non-standard (custom) class A O-rings are listed in Table A.2. Equation (A.1) can be used to calculate inside diameter
24、 tolerances for non-standard (custom) class B O-rings. In marginal cases, the compliance with the limits of the shape deviations and surface imperfections should be considered besides the dimensional tolerances. See ISO 3601-3. DIN ISO 3601-1:2013-11 6 Key X O-ring inside diameter, d1, expressed in
25、millimetres Y tolerances, expressed in millimetres 1 class A tolerance 2 class B tolerance Figure 2 Graphical comparison of inside diameter tolerances for class A and class B O-rings 7 Designation codes 7.1 O-rings for general industrial applications that conform to this part of ISO 3601 shall be de
26、signated as follows: a) the word “O-ring” followed by a hyphen; b) “ISO3601-1” followed by a hyphen; c) the size code from the relevant table (see Tables 1 through 6) and “A” or “B” for the inside diameter tolerance class, followed by a hyphen; d) the nominal inside diameter and cross-section dimens
27、ions, separated by an “” and followed by a hyphen; DIN ISO 3601-1:2013-11 7 e) the grade letter (N, S or CS), in accordance with ISO 3601-3. EXAMPLE 1 O-ring-ISO3601-1-011A-7,651,78-S EXAMPLE 2 O-ring-ISO3601-1-125B-32,992,62-N 7.2 O-rings for aerospace applications that conform to this part of ISO
28、3601 shall be designated as follows: a) the word “O-ring” followed by a hyphen; b) “ISO3601-1” followed by the letter “A” (to designate an aerospace application), followed by a hyphen; c) the size code from the relevant table (see Tables 7 through 11), followed by a hyphen; d) the nominal inside dia
29、meter and cross-section dimensions, separated by an “” and followed by a hyphen; e) the grade letter (N, S or CS), in accordance with ISO 3601-3. EXAMPLE 1 O-ring-ISO3601-1A-C0545-54,53,55-S EXAMPLE 2 O-ring-ISO3601-1A-D1250-1255,3-CS 8 Methods of measuring for receiving inspection When it is necess
30、ary to inspect O-rings that conform to this part of ISO 3601 at the time of customer receipt, the inspection procedure shall be agreed upon by the supplier and purchaser at the time of order. Annex B provides possible methods for such a procedure for information. 9 Identification statement (referenc
31、e to this part of ISO 3601) Manufacturers are strongly recommended to use the following statement in test reports, catalogues and sales literature when electing to comply with this part of ISO 3601: “O-ring inside diameters, cross-sections, tolerances and designation code are in accordance with ISO
32、3601-1:2011, Fluid power systems O-rings Part 1: Inside diameters, cross-sections, tolerances and designation codes.” Table 1 Size code, size, inside diameter and inside diameter tolerances of class A and class B O-rings for general industrial applications Cross-section diameter, d2, of 1,02 mm, 1,2
33、7 mm and 1,52 mm Size code Size Inside diameter Cross-section diameter Volume ref. d1nom. mm Tolerance mm d1nom. in Tolerance in d2nom.mm Tol. d2nom. in Tol. Class A Class B Class A Class B cm3in3001 0,74 1,02 0,74 0,10 0,12 0,029 0,004 0,0051,02 0,080,040 0,003 0,005 0,000 3002 1,07 1,27 1,07 0,042
34、 1,27 0,050 0,010 0,000 6003 1,42 1,52 1,42 0,056 1,52 0,060 0,016 0,001 0DIN ISO 3601-1:2013-11 8 Table 2 Size code, size, inside diameter and inside diameter tolerances of class A and class B O-rings for general industrial applications Cross-section diameter, d2, of 1,78 mm 0,08 mm (0,070 in 0,003
35、 in) Size code Size Inside diameter Volume ref. d1nom. mm Tolerance mm d1nom. in Tolerance in Class A Class B Class A Class B cm3in3004 1,78 1,78 1,78 0,13 0,13 0,070 0,005 0,005 0,028 0,001 7 005 2,57 1,78 2,57 0,101 0,034 0,002 1006 2,90 1,78 2,90 0,114 0,036 0,002 2 007 3,68 1,78 3,68 0,14 0,145
36、0,006 0,043 0,002 6 008 4,47 1,78 4,47 0,15 0,176 0,049 0,003 0 009 5,28 1,78 5,28 0,208 0,056 0,003 4010 6,07 1,78 6,07 0,16 0,239 0,061 0,003 7 011 7,65 1,78 7,65 0,17 0,301 0,007 0,074 0,004 5 012 9,25 1,78 9,25 0,18 0,364 0,085 0,005 2 013 10,82 1,78 10,82 0,20 0,426 0,008 0,098 0,006 0 014 12,4
37、2 1,78 12,42 0,21 0,489 0,111 0,006 8 015 14,00 1,78 14,00 0,18 0,22 0,551 0,007 0,009 0,123 0,007 5 016 15,60 1,78 15,60 0,23 0,23 0,614 0,009 0,136 0,008 3 017 17,17 1,78 17,17 0,24 0,676 0,010 0,147 0,009 0 018 18,77 1,78 18,77 0,26 0,739 0,161 0,009 8 019 20,35 1,78 20,35 0,27 0,801 0,011 0,172
38、0,010 5 020 21,95 1,78 21,95 0,28 0,864 0,185 0,011 3 021 23,52 1,78 23,52 0,29 0,926 0,197 0,012 0 022 25,12 1,78 25,12 0,25 0,30 0,989 0,010 0,012 0,210 0,012 8 023 26,70 1,78 26,70 0,31 1,051 0,223 0,013 6 024 28,30 1,78 28,30 0,33 1,114 0,013 0,234 0,014 3 025 29,87 1,78 29,87 0,28 0,34 1,176 0,
39、011 0,247 0,015 1 026 31,47 1,78 31,47 0,35 1,239 0,014 0,259 0,015 8 027 33,05 1,78 33,05 0,36 1,301 0,272 0,016 6 028 34,65 1,78 34,65 0,33 0,37 1,364 0,013 0,015 0,283 0,017 3 029 37,82 1,78 37,82 0,39 1,489 0,016 0,308 0,018 8 030 41,00 1,78 41,00 0,42 1,614 0,334 0,020 4 031 44,17 1,78 44,17 0,
40、38 0,44 1,739 0,015 0,017 0,359 0,021 9 032 47,35 1,78 47,35 0,46 1,864 0,018 0,383 0,023 4 DIN ISO 3601-1:2013-11 9 Table 2 (continued)Size code Size Inside diameter Volume ref. d1nom. mm Tolerance mm d1nom. in Tolerance in Class A Class B Class A Class B cm3in3033 50,52 1,78 50,52 0,46 0,48 1,989
41、0,018 0,019 0,408 0,024 9 034 53,70 1,78 53,70 0,51 2,114 0,020 0,433 0,026 4 035 56,87 1,78 56,87 0,53 2,239 0,021 0,457 0,027 9 036 60,05 1,78 60,05 0,55 2,364 0,022 0,482 0,029 4 037 63,22 1,78 63,22 0,57 2,489 0,023 0,506 0,030 9 038 66,40 1,78 66,40 0,51 0,59 2,614 0,020 0,533 0,032 5 039 69,57
42、 1,78 69,57 0,62 2,739 0,024 0,557 0,034 0 040 72,75 1,78 72,75 0,64 2,864 0,025 0,582 0,035 5 041 75,92 1,78 75,92 0,61 0,66 2,989 0,024 0,026 0,606 0,037 0 042 82,27 1,78 82,27 0,70 3,239 0,028 0,655 0,040 0 043 88,62 1,78 88,62 0,75 3,489 0,029 0,705 0,043 0 044 94,97 1,78 94,97 0,69 0,79 3,739 0
43、,027 0,031 0,755 0,046 1 045 101,32 1,78 101,32 0,83 3,989 0,033 0,805 0,049 1 046 107,67 1,78 107,67 0,76 0,88 4,239 0,030 0,035 0,854 0,052 1 047 114,02 1,78 114,02 0,92 4,489 0,036 0,903 0,055 1 048 120,37 1,78 120,37 0,96 4,739 0,038 0,952 0,058 1 049 126,72 1,78 126,72 0,94 1,01 4,989 0,037 0,0
44、40 1,003 0,061 2 050 133,07 1,78 133,07 1,05 5,239 0,041 1,052 0,064 2 051 through 101 unassigned DIN ISO 3601-1:2013-11 10 Table 3 Size code, size, inside diameter and inside diameter tolerances of class A and class B O-rings for general industrial applications Cross-section diameter, d2, of 2,62 m
45、m 0,08 mm (0,103 in 0,003 in) for class A O-rings and cross-section diameter, d2, of 2,62 mm 0,09 mm (0,103 in 0,004 in) for class B O-rings Size code Size Inside diameter Volume ref. d1nom. mm Tolerance mm d1nom. in Tolerance in Class A Class B Class A Class B cm3in3102 1,24 2,62 1,24 0,13 0,12 0,0
46、49 0,005 0,005 0,066 0,004 0 103 2,06 2,62 2,06 0,13 0,081 0,079 0,004 8 104 2,84 2,62 2,84 0,112 0,092 0,005 6105 3,63 2,62 3,63 0,14 0,143 0,006 0,105 0,006 4 106 4,42 2,62 4,42 0,15 0,174 0,120 0,007 3 107 5,23 2,62 5,23 0,206 0,133 0,008 1108 6,02 2,62 6,02 0,16 0,237 0,146 0,008 9 109 7,59 2,62
47、 7,59 0,17 0,299 0,007 0,172 0,010 5 110 9,19 2,62 9,19 0,18 0,362 0,200 0,012 2 111 10,77 2,62 10,77 0,20 0,424 0,008 0,226 0,013 8 112 12,37 2,62 12,37 0,21 0,487 0,252 0,015 4 113 13,94 2,62 13,94 0,18 0,22 0,549 0,007 0,009 0,280 0,017 1 114 15,54 2,62 15,54 0,23 0,23 0,612 0,009 0,306 0,018 7 115 17,12 2,62 17,12 0,24 0,674 0,010 0,333 0,020 3 116 18,72 2,62 18,72 0,26 0,737 0,361 0,022 0 117 20,29 2,62